A DC power line automatic swing test device
Patent Information
- Application Number
- CN202521717455.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0004]本实用新型的目的在于提供一种DC电源线自动摇摆测试装置,以解决上述背景技术中提出DC电源线在摇摆测试期间需要中断更换新的部分的问题
通过将两组测试架上的滑座以滑动的方式设置在操作架上的导向槽内,并将滑座上的移动座以螺纹连接的方式设置在左右丝杆外壁处,根据左右丝杆的外壁呈左螺纹和右螺纹效果,使其电机A驱动控制左右丝杆转动,即可达到两组测试架向外或向内同步进行移动处理,通过将套环上的移动架以滑动的方式设置在转盘上的导向座外壁处,且导向座上的螺杆处于移动架上的滑槽内,待DC电源线摇摆测试期间,根据摇摆测试要求下,由电机A调整测试架之间的间距大小,间距的大小,可实现摇摆的幅度,且套环的长度距离,也实现摇摆的幅度。
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Figure CN224788849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of DC power line testing technology, specifically to an automatic swing test device for DC power lines. Background Technology
[0002] DC power cord swing test technology is a testing method used to evaluate the performance and reliability of power cords under dynamic environments. Its main purpose is to simulate the mechanical stress conditions of power cords during actual use, such as swinging, vibration, or tension, to detect the contact stability, conductivity, insulation performance, and structural strength of the power cord under these conditions. Currently, swing test devices for DC power cords typically perform swing tests on each segment of the DC power cord. After one segment's swing test is completed, the test device needs to be interrupted, the next segment installed, and the swing test repeated. This process involves many repetitive operations, increasing the workload and stress on relevant technical personnel. Furthermore, the efficiency of the entire DC power cord swing test process is significantly reduced, thus diminishing the effectiveness of automated DC power cord swing test devices.
[0003] Therefore, it is necessary to develop an automatic swing test device for DC power lines. Summary of the Invention
[0004] The purpose of this invention is to provide an automatic swing test device for DC power lines, so as to solve the problem mentioned in the background art that DC power lines need to be interrupted and replaced with new parts during the swing test.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic swing test device for DC power cords, including an operating frame, a guide groove is provided at the center of the upper surface of the operating frame, and side plates are installed on both sides of the bottom of the operating frame, with left and right lead screws rotatably connected between the opposite sides of the two sets of side plates. Test components are installed on both sides of the upper part of the operating frame. The test components include a test frame and a slide is installed at the bottom of the test frame.
[0006] Preferably, a power cord release roller is installed on one side of the top of the operating frame, and a power cord take-up roller is installed on the other side of the top of the operating frame.
[0007] Preferably, a motor A is installed on one outer wall of one side of the set of side plates, and the output end of the motor A is fixedly connected to one end of the left and right lead screws.
[0008] Preferably, the outer wall of the slide is slidably connected to the inside of the guide groove, and a movable seat is installed at the bottom of the slide.
[0009] Preferably, the interior of the movable seat is threadedly connected to the outer wall of the left and right lead screws, and a motor B is installed on the upper part of one side of the outer wall of the test frame.
[0010] Preferably, a turntable is installed at the output end of the motor B, and a guide seat is installed on one side of the end face of the turntable.
[0011] Preferably, a movable frame is slidably connected to the outer wall of the guide seat, and a screw is provided on one side of the end face of the guide seat.
[0012] Preferably, the surface of the movable frame is provided with a sliding groove, the inside of the sliding groove is slidably connected to the outer wall of the screw, a knob is threadedly connected to the outer wall of the screw, and a collar is installed on one side of the outer wall of the movable frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are: By sliding the slide blocks on the two sets of test frames into the guide grooves on the operating frame, and threadedly connecting the movable seats on the slide blocks to the outer walls of the left and right lead screws, and by using motor A to drive and control the rotation of the left and right lead screws based on the left and right threaded effects of the outer walls of the left and right lead screws, the two sets of test frames can be moved synchronously outward or inward. By sliding the movable frame on the collar onto the outer wall of the guide seat on the turntable, and with the screw on the guide seat in the slide groove on the movable frame, during the DC power line swing test, the distance between the test frames can be adjusted by motor A according to the swing test requirements. The size of the distance can achieve the swing amplitude, and the length of the collar can also achieve the swing amplitude. Attached Figure Description
[0014] Figure 1 This is a top view of the overall structure of the present invention; Figure 2 This is a bottom view of the overall structure of the present invention; Figure 3 This is a rear view diagram of the overall structure of this utility model; Figure 4 This is an exploded view of a selected portion of the structure provided by this utility model.
[0015] In the diagram: 1. Operating frame; 101. Guide groove; 102. Power cord release roller; 103. Power cord take-up roller; 2. Side plate; 201. Left and right lead screws; 202. Motor A; 3. Test frame; 301. Slide; 302. Moving seat; 303. Motor B; 304. Turntable; 305. Guide seat; 306. Moving frame; 307. Screw; 308. Slide groove; 309. Knob; 310. Collar. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] This utility model provides the following technical solution: a DC power line swing test device, please refer to... Figures 1-4 The system includes an operating frame 1, with a guide groove 101 at the center of the upper surface of the operating frame 1. A power cord release roller 102 is installed on one side of the top of the operating frame 1, and a power cord take-up roller 103 is installed on the other side of the top of the operating frame 1. Side plates 2 are installed on both sides of the bottom of the operating frame 1. Left and right lead screws 201 are rotatably connected between the opposite sides of the two sets of side plates 2. A motor A202 is installed on the outer wall of one side of one set of side plates 2. The output end of the motor A202 is fixedly connected to one end of the left and right lead screws 201. The DC power cord is installed on the power cord release roller 102 in the form of a complete set of rollers. The DC power cord can be released by the power cord release roller 102 for subsequent swing test processing. At the same time, the other set of power cord take-up rollers 103 can take the DC power cord for take-up processing. The release and take-up of the entire set of DC power cord can be automatically released and taken up. Test components are installed on both sides of the upper part of the operating frame 1. The test components include a test frame 3. A slide 301 is installed at the bottom of the test frame 3. The outer wall of the slide 301 is slidably connected to the inside of the guide groove 101. A movable seat 302 is installed at the bottom of the slide 301. The inside of the movable seat 302 is threadedly connected to the outer wall of the left and right lead screws 201. A motor B303 is installed on the upper part of one side of the outer wall of the test frame 3. A turntable 304 is installed at the output end of the motor B303. A guide seat 305 is installed on one side of the end face of the turntable 304. A movable frame 306 is slidably connected to the outer wall of the guide seat 305. A screw 307 is provided on one side of the end face of the guide seat 305. A groove 308 is opened on the surface of the movable frame 306. The inside of the groove 308 is slidably connected to the outer wall of the screw 307. A knob 309 is threadedly connected to the outer wall of the screw 307. A collar 310 is installed on one side of the outer wall of the movable frame 306. The slide blocks 301 on the two sets of test frames 3 are slidably set in the guide grooves 101 on the operating frame 1, and the movable seats 302 on the slide blocks 301 are threadedly connected to the outer walls of the left and right lead screws 201. According to the left and right thread effect of the outer walls of the left and right lead screws 201, the motor A202 drives and controls the left and right lead screws 201 to rotate, so that the two sets of test frames 3 can move outward or inward synchronously. By slidably setting the movable frame 306 on the collar 310 to the outer wall of the guide seat 305 on the turntable 304, and the screw 307 on the guide seat 305 is in the slide groove 308 on the movable frame 306, during the DC power line swing test, the distance between the test frames 3 is adjusted by the motor A202 according to the swing test requirements. The size of the distance can realize the swing amplitude, and the length of the collar 310 can also realize the swing amplitude.
[0018] Working principle: When using this utility model, the DC power cable is installed on the power cable release roller 102 as a complete set of rollers. The power cable release roller 102 can release the DC power cable for subsequent swing testing. At the same time, another set of power cable take-up rollers 103 can take the DC power cable back up. The release and take-up are carried out automatically to release and take up the entire set of DC power cables. The slide blocks 301 on the two sets of test frames 3 are slidably set in the guide grooves 101 on the operation frame 1, and the movement of the slide blocks 301 is controlled. The seat 302 is threadedly connected to the outer wall of the left and right lead screws 201. Based on the left and right threaded appearance of the outer walls of the lead screws 201, the motor A202 drives and controls the rotation of the left and right lead screws 201, allowing the two sets of test frames 3 to move synchronously outwards or inwards. The movable frame 306 on the collar 310 is slidably mounted on the outer wall of the guide seat 305 on the turntable 304, with the screw 307 on the guide seat 305 positioned within the groove 308 on the movable frame 306. This allows for the DC power cord swing test. During the swing test, the spacing between the test frames 3 is adjusted by motor A202 according to the swing test requirements. The spacing determines the swing amplitude, and the length of the collars 310 also determines the swing amplitude. When the DC power cable is swing tested, one end of the DC power cable on the power cable release roller 102 is passed through two sets of collars 310 in sequence and wound onto the outer wall of the power cable take-up roller 103. During the test, the DC power cable needs to be kept in a slack state. Motor B303 drives the control turntable 304 to rotate half a circle and operate back and forth to achieve the swing test processing of the DC power cable. After the DC power cable is tested here, the power cable take-up roller 103 winds it up. At this time, the DC power cable moves to a new part, and the swing test can be performed again. During this process, no technical personnel are required to assist in the operation, reducing the workload and repetitive operations of the personnel involved. This effectively improves the testing efficiency and the use effect of the automatic swing test device for DC power cables.
[0019] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An automatic swing test device for DC power cords, comprising an operating frame (1), wherein a guide groove (101) is provided at the center of the upper surface of the operating frame (1), characterized in that: The operating frame (1) has side plates (2) installed on both sides of its bottom, and left and right lead screws (201) are rotatably connected between the opposite sides of the two sets of side plates (2). Test components are installed on both sides of the upper part of the operating frame (1). The test components include a test frame (3) and a slide (301) is installed at the bottom of the test frame (3).
2. The automatic swing test device for DC power lines according to claim 1, characterized in that: A power cord release roller (102) is installed on one side of the top of the operating frame (1), and a power cord take-up roller (103) is installed on the other side of the top of the operating frame (1).
3. The automatic swing test device for DC power lines according to claim 1, characterized in that: A motor A (202) is installed on one side outer wall of a set of side plates (2), and the output end of the motor A (202) is fixedly connected to one end of the left and right lead screws (201).
4. The automatic swing test device for DC power lines according to claim 1, characterized in that: The outer wall of the slide (301) is slidably connected to the inside of the guide groove (101), and a movable seat (302) is installed at the bottom of the slide (301).
5. The automatic swing test device for DC power lines according to claim 4, characterized in that: The interior of the movable seat (302) is threaded to the outer wall of the left and right lead screws (201), and a motor B (303) is installed on the upper side of the outer wall of one side of the test frame (3).
6. The automatic swing test device for DC power lines according to claim 5, characterized in that: A turntable (304) is installed at the output end of the motor B (303), and a guide seat (305) is installed on one side of the end face of the turntable (304).
7. The automatic swing test device for DC power lines according to claim 6, characterized in that: A movable frame (306) is slidably connected to the outer wall of the guide seat (305), and a screw (307) is provided on one side of the end face of the guide seat (305).
8. The automatic swing test device for DC power lines according to claim 7, characterized in that: The surface of the movable frame (306) is provided with a sliding groove (308), the inside of the sliding groove (308) is slidably connected to the outer wall of the screw (307), a knob (309) is threadedly connected to the outer wall of the screw (307), and a collar (310) is installed on one side of the outer wall of the movable frame (306).