A cable continuity detection device

CN224788921UActive Publication Date: 2026-09-22GUANGDONG WINGUD INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522214688.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-09-22
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

[0004]上述专利文献的技术方案中,是对线缆的单端检测,完成电缆两端检测时,需要将线缆调转方向,因此检测效率低

Benefits of technology

本线缆的线缆通断检测装置,待检测的线缆两端分别夹持在两线夹上,并且线缆的端部朝向检测装置,由移动驱动机构可以驱动线缆端部在第一夹持组件和第二夹持组件之间切换。可以通过第一夹持件和第二夹持件夹持在线缆的端部,或者第三夹持件和第四夹持件夹持线缆的端部,使对应的第一夹持导通件和第二夹持导通件分别夹持芯线的导体、屏蔽网和绝缘层,从而可以检测芯线导体部分是否导通,屏蔽网的两端是否导通,以及绝缘皮是否导通。并且通过切换线缆的一端的位置,使线缆的该端位置位于第三夹持件和第四夹持件之间,则可以检测芯线与屏蔽网是否导通,绝缘层是否与芯线或者屏蔽网是否导通。因此实现对线缆的两端检测,提供检测效率,并且能检测绝缘层的两端是否导通,屏蔽网的两端是否导通,以及芯线的导通情况。

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Abstract

This utility model belongs to the field of cable testing technology, and particularly relates to a cable continuity testing device, including a base, wire clamps, a carrier plate, a testing device, and a moving drive mechanism. Two wire clamps are mounted on the base, and the testing device is mounted on the carrier plate. The testing device includes two sets of clamping and conducting mechanisms, each comprising a first clamping assembly and a second clamping assembly. The first clamping assembly includes a first clamping member and a second clamping member arranged opposite to each other, each with a first clamping conducting member and a second clamping conducting member. The first clamping conducting member is electrically connected to the electrical continuity testing device, and the second clamping conducting members of the two clamping and conducting mechanisms are electrically connected to each other. The second clamping assembly includes a third clamping member and a fourth clamping member, each with a third clamping conducting member and a fourth clamping conducting member. The third clamping conducting member is electrically connected to the electrical continuity testing device, and the fourth clamping conducting members of the two clamping and conducting mechanisms are mutually connected.
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Description

Technical Field

[0001] This utility model belongs to the field of cable testing technology, and in particular relates to a cable continuity testing device. Background Technology

[0002] When crimping terminals onto cables, the insulation at the cable end needs to be removed, followed by the shielding mesh, which can then be removed or folded back to remove the insulation at the core wire end. Finally, the terminal is crimped onto the core wire end. To prevent continuity issues between the cable core wire and the shielding mesh, or between the shielding mesh and the insulation, it is necessary to perform continuity testing on the cable.

[0003] To achieve cable continuity detection, Chinese invention patent document CN119438642A discloses a cable continuity detection device and method, comprising: a cable clamping assembly, the cable clamping assembly including clamping claws for clamping the cable sheath; and a detection assembly, disposed opposite to the clamping center of the cable clamping assembly, the detection assembly including two first detection clamps, a second detection clamp, and a third detection clamp. The first detection clamp is a column for clamping the shielding layer, and the second and third detection clamps are sheet-like, with a semi-circular groove at the end of the second and third detection clamps facing the cable. The two sets of semi-circular grooves are respectively used to clamp the cable insulation layer and the central conductor; wherein, the circle formed by the merging of the two semi-circular grooves of the second detection clamp is adapted to the outer diameter of the insulation layer, and the two second detection clamps are conductors, and are electrically conductive when the insulation layer is clamped in place; the first, second, and third detection clamps are also used for pairwise continuity detection. Move the cable to the clamping center of the detection component and clamp the outer sheath of the cable to be tested through the clamping component; close the detection component so that the first detection clamp clamps the cable shielding layer, the second detection clamp clamps the insulation layer, and the third detection clamp clamps the center conductor; energize the second detection clamp and determine whether there is continuity between the two second detection clamps. If there is no continuity, an alarm for incomplete clamping is issued; if there is continuity, the detection continues; energize and test each pair of the first, second, and third detection clamps. If a short circuit occurs between any two pairs, an alarm for shielding mesh overlap is issued.

[0004] The technical solution in the aforementioned patent literature involves single-end testing of the cable. To complete testing at both ends, the cable needs to be reversed, resulting in low testing efficiency. Furthermore, single-end testing cannot detect whether the core wire is conductive or whether the core wire is connected to the shielding mesh. Utility Model Content

[0005] The purpose of this utility model is to provide a cable continuity detection device that can detect both ends of a cable, improve detection efficiency, and detect whether the two ends of the insulation layer are conductive, whether the two ends of the shielding mesh are conductive, and the conductivity of the core wire.

[0006] To achieve the above objectives, this utility model provides a cable continuity detection device for cable continuity detection; it includes a base, wire clamps, a carrier plate, a detection device, and a moving drive mechanism; the front end of the base is provided with a mounting position, and the top side is provided with a support surface; two wire clamps are provided at the mounting position, and the two wire clamps are used to clamp the two ends of the same cable; the carrier plate is provided on the support surface, and the detection device is provided on the carrier plate. The detection device includes two sets of clamping continuity mechanisms arranged opposite to each other on one side of the carrier plate. The clamping continuity mechanism includes a first clamping component and a second clamping component arranged opposite to each other. The first clamping assembly includes a first clamping member and a second clamping member disposed opposite to each other. A plurality of first clamping conductive members and second clamping conductive members are respectively provided on the opposite sides of the first clamping member and the second clamping member. The first clamping conductive member is electrically connected to the electrical conductivity detection device, and the second clamping conductive members of the two clamping conductive mechanisms are electrically connected to each other. The second clamping assembly includes a third clamping member and a fourth clamping member disposed opposite to each other. The third clamping member and the fourth clamping member are respectively provided with a plurality of third clamping conductive members and fourth clamping conductive members on their opposite sides. The third clamping conductive members are electrically connected to the electrical conductivity detection device, and the fourth clamping conductive members of the two clamping conductive mechanisms are electrically connected to each other. The moving drive mechanism drives the wire clamp and / or the clamping conduction mechanism to move.

[0007] Furthermore, the moving drive mechanism includes two lifting cylinders disposed on the upper end of the carrier plate, and the lifting cylinders are connected to the corresponding clamping and guiding mechanism.

[0008] Furthermore, the clamping and guiding mechanism also includes a lifting plate, which is slidably connected to the carrier plate, and the lifting cylinder is connected to the lifting plate. The first clamping assembly and the second clamping assembly are disposed on the lifting plate.

[0009] Furthermore, the drive mechanism also includes two lifting cylinders, and the cable clamp is disposed on the corresponding lifting cylinder.

[0010] Furthermore, it also includes a translation mechanism disposed on the support surface, and the carrier plate is disposed on the translation mechanism.

[0011] Furthermore, the clamping and guiding mechanism also includes a bidirectional slide; a first mounting plate and a second mounting plate are respectively provided on the two slides of the bidirectional slide, the first clamping member and the third clamping member are provided on the first mounting plate, and the second clamping member and the fourth clamping member are provided on the second mounting plate.

[0012] Furthermore, the first clamping component and the second clamping component have the same structure.

[0013] Furthermore, the first clamping member, the second clamping member, the third clamping member, and the fourth clamping member are all provided with a plurality of sliding grooves, and each sliding groove is provided with an elastic member; the first clamping guide member, the second clamping guide member, the third clamping guide member, and the fourth clamping guide member are disposed in the corresponding sliding grooves and abut against the corresponding elastic members.

[0014] Furthermore, the number of the first clamping member, the second clamping member, the third clamping member, and the fourth clamping member are all three sets.

[0015] The cable continuity detection device provided in this embodiment of the present invention has at least the following technical effects: This cable continuity detection device clamps both ends of the cable to be tested onto two clamps, with the cable ends facing the detection device. A moving drive mechanism can switch the cable end between a first clamping assembly and a second clamping assembly. The cable end can be clamped by the first and second clamping assemblies, or by a third and fourth clamping assembly, so that the corresponding first and second clamping conductive elements respectively clamp the conductor of the core wire, the shielding mesh, and the insulation layer. This allows detection of whether the core wire conductor is conductive, whether the two ends of the shielding mesh are conductive, and whether the insulation layer is conductive. Furthermore, by switching the position of one end of the cable so that it is positioned between the third and fourth clamping assemblies, it allows detection of whether the core wire is conductive with the shielding mesh, and whether the insulation layer is conductive with either the core wire or the shielding mesh. Therefore, it achieves detection at both ends of the cable, improving detection efficiency, and can detect whether the two ends of the insulation layer, the two ends of the shielding mesh, and the core wire are conductive. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1A structural diagram of the cable continuity detection device provided in this embodiment of the utility model.

[0018] Figure 2 The structural diagram of the detection device of the cable continuity detection device provided in the embodiment of this utility model is shown.

[0019] Figure 3 The structural diagram of the clamping and conducting mechanism of the cable continuity detection device provided in the embodiment of this utility model is shown. Detailed Implementation

[0020] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of this utility model, and should not be construed as limiting the utility model.

[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0023] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0024] In one embodiment of the cable continuity detection device of this utility model, please refer to... Figures 1 to 3The cable continuity detection device in this embodiment is used for cable continuity detection, such as whether the two ends of the core wire are conductive, whether the two ends of the shielding mesh are conductive, whether the insulation is conductive to the shielding mesh, and whether the core wire is conductive to the shielding mesh.

[0025] Specifically, please refer to Figures 1 to 3 This embodiment of the cable continuity detection device includes a base 100, wire clamps 200, a carrier plate 300, a detection device, and a moving drive mechanism. The base 100 has a mounting position 101 at its front end and a support surface 102 on its top side. Two wire clamps 200 are located at the mounting position 101, and can clamp both ends of the same cable. The carrier plate 300 is located on the support surface 102, and the detection device is located on the carrier plate 300. The detection device includes two sets of clamping and conducting mechanisms 400 arranged opposite to each other on one side of the carrier plate. Each clamping and conducting mechanism 400 includes a first clamping component 410 and a second clamping component 420 arranged opposite to each other. The first clamping component 410 and the second clamping component 420 can freely switch between clamping the ends of the cable on the wire clamps 200.

[0026] The first clamping assembly 410 includes a first clamping member 411 and a second clamping member 412 arranged opposite to each other. A plurality of first clamping conductive members 413 and second clamping conductive members 414 are respectively provided on opposite sides of the first clamping member 411 and the second clamping member 412. Each pair of opposite first clamping conductive members 413 and second clamping conductive members 414 forms a clamping position. The first clamping conductive members 413 are electrically connected to an electrical conductivity detection device (not shown in the attached figure), and the two pairs of second clamping conductive members 414 in the two clamping conductive mechanisms 400 are electrically connected to each other. Specifically, if there are three pairs of first clamping conductive members 413 and three pairs of second clamping conductive members 414, three sets of clamping positions are formed. One set of clamping positions is used to clamp the core conductor, another set is used to clamp the shielding mesh, and the remaining set is used to clamp the insulation layer. Therefore, when the first clamping member 411 and the second clamping member 412 clamp each other, the three sets of clamping positions formed by the three sets of first clamping conductive members 413 and second clamping conductive members 414 respectively clamp the core conductor, the shielding mesh and the insulating layer.

[0027] The second clamping assembly 420 includes a third clamping member 421 and a fourth clamping member 422 disposed opposite to each other. A plurality of third clamping conductive members 423 and fourth clamping conductive members 424 are respectively provided on opposite sides of the third clamping member 421 and the fourth clamping member 422. The third clamping conductive members 423 are electrically connected to an electrical conductivity detection device, and the fourth clamping conductive members 424 of the two second clamping assemblies 420 are electrically connected to each other. Specifically, there are three sets of both the third clamping conductive members 423 and the fourth clamping conductive members 424, forming three sets of clamping positions. One set of clamping positions is used to clamp the core conductor, another set is used to clamp the shielding mesh, and the remaining set is used to clamp the insulation layer. Therefore, when the third clamping member 421 and the fourth clamping member 422 clamp each other, the three sets of clamping positions formed by the three sets of third clamping conductors 423 and fourth clamping conductors 424 respectively clamp the core conductor, the shielding mesh and the insulating layer.

[0028] The moving drive mechanism drives the cable clamp 200 and / or the clamping conduction mechanism 400 to move. This allows the moving drive mechanism to switch the cable end clamped on the cable clamp 200 between the first clamping assembly 410 and the second clamping assembly 420.

[0029] In this embodiment, the cable continuity detection device clamps both ends of the cable to be tested onto two clamps 200, with the cable ends facing the detection device. A moving drive mechanism can switch the cable ends between the first clamping assembly 410 and the second clamping assembly 420. The cable ends can be clamped by the first clamping member 411 and the second clamping member 412, or by the third clamping member 421 and the fourth clamping member 422. The corresponding first clamping conductive member and the second clamping conductive member, or the corresponding third clamping conductive member 423 and the fourth clamping conductive member 424, respectively clamp the conductor of the core wire, the shielding mesh, and the insulation layer, thereby detecting whether the conductor portion of the core wire is conductive, whether both ends of the shielding mesh are conductive, and whether the insulation layer is conductive. Specifically, firstly, two sets of clamps 200 respectively clamp the two ends of the cable and extend towards the clamping positions of the first clamping components 410 of the two sets of clamping conduction mechanisms 400. The first clamping member 411 and the second clamping member 412 move relative to each other, so that the first clamping conduction member 413 and the second clamping conduction member 414 clamp the ends of the cable. Specifically, there are three sets of the first clamping conduction member 413 and the second clamping conduction member 414, thus forming three sets of clamping positions. One set of clamping positions is used to clamp the core conductor, another set of clamping positions is used to clamp the shielding mesh, and the remaining set of clamping positions is used to clamp the insulation layer. Therefore, when the first clamping member 411 and the second clamping member 412 clamp each other, the three sets of clamping positions formed by the three sets of first clamping conduction member 413 and the second clamping conduction member 414 respectively clamp the core conductor, the shielding mesh, and the insulation layer. Under the action of the two sets of first clamping components 410, both ends of the core conductor, both ends of the shielding mesh, and both ends of the insulation layer are independently connected to the continuity detection device. This allows for the detection of whether the core conductor, the shielding mesh, and the insulation layer are conductive.

[0030] Secondly, the cable end held by the first clamp 200 extends to the corresponding clamping position of the second clamping assembly 420. The third clamping member 421 and the fourth clamping member 422 move relative to each other, causing the third clamping conductive member 423 and the fourth clamping conductive member 424 to clamp the cable end. Since there are three sets of the third clamping conductive member 423 and the fourth clamping conductive member 424, three sets of clamping positions are formed. One set of clamping positions is used to clamp the core conductor, another set is used to clamp the shielding mesh, and the remaining set is used to clamp the insulation layer. Therefore, it is possible to detect whether the shielding mesh is conductive to the core conductor, etc.

[0031] Finally, the cable end held by the other clamp 200 extends into the corresponding clamping position of the second clamping assembly 420. The third clamping member 421 and the fourth clamping member 422 move relative to each other, causing the third clamping conductor 423 and the fourth clamping conductor 424 to clamp the cable end. Therefore, the second clamping assemblies 420 of the two sets of clamping and conducting mechanisms 400 simultaneously clamp both ends of the cable. This allows both ends of the cable core wire and both ends of the shielding mesh to be simultaneously connected to the electrical testing equipment, thus enabling the detection of electrical parameters of the core wire and the shielding mesh.

[0032] Therefore, the cable continuity detection device of this embodiment can detect both ends of the cable, improve detection efficiency, and detect whether the two ends of the insulation layer are conductive, whether the two ends of the shielding mesh are conductive, as well as the conductivity and electrical parameters of the core wire.

[0033] For further details, please refer to... Figures 1 to 3 The moving drive mechanism includes two lifting cylinders 510 located at the upper end of the carrier plate, and the lifting cylinders 510 are connected to corresponding clamping and guiding mechanisms 400. Furthermore, the clamping and guiding mechanism 400 also includes a lifting plate 430, which is slidably connected to the carrier plate 300. The lifting cylinders 510 are connected to the lifting plate 430, and the first clamping assembly 410 and the second clamping assembly 420 are located on the lifting plate 430.

[0034] Furthermore, please refer to Figures 1 to 3 The drive mechanism also includes two lifting cylinders 520, with the wire clamp 200 mounted on the corresponding lifting cylinder 520. The lifting cylinder 520 can lift the wire clamp 200 individually, and in combination with the lifting cylinder 510, the clamping positions of the two ends of the cable in the first clamping component 410 and the second clamping component 420 of the two sets of clamping and conducting mechanisms 400 can be freely switched to achieve detection of various functions.

[0035] For further details, please refer to... Figure 1 The cable continuity detection device in this embodiment also includes a translation mechanism 600 disposed on the support surface 102, and a carrier plate 300 disposed on the translation mechanism 600. When the end of the cable is clamped on the clamp 200 for detection, the translation mechanism 600 pushes the carrier plate 300 to translate, so that the end of the cable can extend into the first clamping component 410 or the second clamping component 420, thereby realizing the detection of the cable.

[0036] For further details, please refer to... Figures 1 to 3The clamping and conducting mechanism 400 also includes a bidirectional slide 440. The bidirectional slide 440 is a pneumatic slide with two opposing sliding surfaces. A first mounting plate 450 and a second mounting plate 460 are respectively mounted on the two slides of the bidirectional slide 440. A first clamping member 411 and a third clamping member 421 are mounted on the first mounting plate 450, and a second clamping member 412 and a fourth clamping member 422 are mounted on the second mounting plate 460. When the clamping and conducting mechanism 400 clamps a cable, the bidirectional slide 440 can simultaneously push the first clamping component 410 and the second clamping component 420 to clamp the cable.

[0037] For further details, please refer to... Figures 1 to 3 The first clamping assembly 410 and the second clamping assembly 420 have the same structure. Furthermore, the first clamping member 411, the second clamping member 412, the third clamping member 421 and the fourth clamping member 422 are each provided with a plurality of sliding grooves, and each sliding groove is provided with an elastic member 401; the first clamping guide member 413, the second clamping guide member 414, the third clamping guide member 423 and the fourth clamping guide member 424 are provided in the corresponding sliding grooves and abut against the corresponding elastic members 401.

[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cable continuity detection device for detecting cable continuity; characterized in that, The device includes a base, wire clamps, a carrier plate, a detection device, and a moving drive mechanism. The base has a mounting position at its front end and a support surface on its top side. Two wire clamps are located at the mounting position and are used to clamp the two ends of the same cable. The carrier plate is located on the support surface, and the detection device is located on the carrier plate. The detection device includes two sets of clamping and conducting mechanisms arranged opposite to each other on one side of the carrier plate. Each clamping and conducting mechanism includes a first clamping component and a second clamping component arranged opposite to each other. The first clamping assembly includes a first clamping member and a second clamping member disposed opposite to each other. A plurality of first clamping conductive members and second clamping conductive members are respectively provided on the opposite sides of the first clamping member and the second clamping member. The first clamping conductive member is electrically connected to the electrical conductivity detection device, and the second clamping conductive members of the two clamping conductive mechanisms are electrically connected to each other. The second clamping assembly includes a third clamping member and a fourth clamping member disposed opposite to each other. The third clamping member and the fourth clamping member are respectively provided with a plurality of third clamping conductive members and fourth clamping conductive members on their opposite sides. The third clamping conductive members are electrically connected to the electrical conductivity detection device, and the fourth clamping conductive members of the two clamping conductive mechanisms are electrically connected to each other. The moving drive mechanism drives the wire clamp and / or the clamping conduction mechanism to move.

2. The cable continuity detection device according to claim 1, characterized in that: The moving drive mechanism includes two lifting cylinders located on the upper end of the carrier plate, and the lifting cylinders are connected to the corresponding clamping and guiding mechanism.

3. The cable continuity detection device according to claim 2, characterized in that: The clamping and guiding mechanism further includes a lifting plate, which is slidably connected to the carrier plate. The lifting cylinder is connected to the lifting plate, and the first clamping assembly and the second clamping assembly are disposed on the lifting plate.

4. The cable continuity detection device according to any one of claims 1 to 3, characterized in that: The drive mechanism also includes two lifting cylinders, and the cable clamp is disposed on the corresponding lifting cylinder.

5. The cable continuity detection device according to any one of claims 1 to 3, characterized in that: It also includes a translation mechanism disposed on the support surface, and the carrier plate is disposed on the translation mechanism.

6. The cable continuity detection device according to any one of claims 1 to 3, characterized in that: The holding and guiding mechanism further includes a bidirectional slide; a first mounting plate and a second mounting plate are respectively provided on the two slides of the bidirectional slide, the first clamping member and the third clamping member are provided on the first mounting plate, and the second clamping member and the fourth clamping member are provided on the second mounting plate.

7. The cable continuity detection device according to claim 1, characterized in that: The first clamping component and the second clamping component have the same structure.

8. The cable continuity detection device according to claim 7, characterized in that: The first clamping member, the second clamping member, the third clamping member, and the fourth clamping member are each provided with a plurality of sliding grooves, and each sliding groove is provided with an elastic member; the first clamping guide member, the second clamping guide member, the third clamping guide member, and the fourth clamping guide member are disposed in the corresponding sliding grooves and abut against the corresponding elastic members.

9. The cable continuity detection device according to claim 1, characterized in that: The number of the first clamping member, the second clamping member, the third clamping member, and the fourth clamping member are all three sets.

Citation Information

Patent Citations

  • Cable on-off detection device and method

    CN119438642A