Combined detection platform for low-voltage wire harness of electric vehicle
Patent Information
- Application Number
- CN202522136035.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0012]本实用新型中,一对压轮在扭簧的作用下相互靠近,对插头的表面进行按压限位,保持检测时的稳定,在需要将检测台主体上的低压线束主体取下时,按压推杆,一对压轮相互远离后,向下按压T形板,带动第一齿条运动,第一齿条带动齿轮转动,齿轮带动第二齿条与顶板向上滑动,进而顶出插接槽内的插头,这样做的好处是,既可以在检测时,确保低压线束主体的定位稳定,又防止在取下低压线束主体时,造成检测台主体的损坏。
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Figure CN224788922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness testing, and in particular to a combined electric vehicle low-voltage wire harness testing platform. Background Technology
[0002] The low-voltage wiring harness test bench is a specialized device used to test the performance of automotive low-voltage wiring harnesses (voltage level below 60V). It is mainly used to troubleshoot problems such as short circuits, open circuits, and insufficient insulation performance of the wiring harness, ensuring that it meets national standards and OEM technical specifications.
[0003] When testing wire harnesses, the wire harnesses need to be inserted into the testing ports on the testing platform. During testing, the wire harnesses need to be fixed in place to prevent them from loosening. Also, because the wire harnesses are firmly inserted, they need to be dragged forcefully after the testing is completed, which can easily damage the testing platform. Therefore, a combined electric vehicle low-voltage wire harness testing platform is needed. Utility Model Content
[0004] The purpose of this invention is to provide a combined electric vehicle low-voltage wiring harness testing platform to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a combined electric vehicle low-voltage wiring harness testing platform, comprising a testing platform body, the upper surface of the testing platform body having multiple insertion slots, the inner wall of the insertion slots having plugs inserted into them, the surfaces of the multiple plugs being fixedly connected to the same low-voltage wiring harness body, the upper surface of the testing platform body having multiple sliding holes, the inner wall of the sliding holes having T-shaped plates slidably connected to them, and the inner wall of the testing platform body being provided with a stable lifting mechanism.
[0006] Preferably, the stabilizing lifting mechanism includes a fixed plate fixedly connected to the inner wall of the main body of the testing platform, a gear rotatably connected to the surface of the fixed plate, and a first rack fixedly connected to the surface of the T-shaped plate, the first rack meshing with the gear.
[0007] Preferably, a top plate is slidably connected to the inner bottom wall of the insertion slot, and a second rack is fixedly connected to the surface of the top plate near the gear, the second rack meshing with the gear.
[0008] Preferably, a plurality of U-shaped plates are fixedly connected to the upper surface of the main body of the testing station, wherein a pair of U-shaped plates are symmetrically distributed around the insertion slot, and a rotating shaft is rotatably connected to the inner wall of the U-shaped plates.
[0009] Preferably, a pressure roller is fixedly connected to the surface of the rotating shaft, a push rod is fixedly connected to the surface of the pressure roller, and a display controller is fixedly installed on the upper surface of the main body of the testing platform.
[0010] Preferably, a torsion spring is fitted onto the surface of the rotating shaft, one end of the torsion spring is fixedly connected to the surface of the U-shaped plate, and the other end of the torsion spring is fixedly connected to the surface of the pressure roller.
[0011] In summary, the technical effects and advantages of this utility model are as follows:
[0012] In this invention, a pair of pressure rollers approach each other under the action of a torsion spring, pressing and limiting the surface of the plug to maintain stability during testing. When it is necessary to remove the low-voltage wire harness body from the main body of the testing station, the push rod is pressed, and the pair of pressure rollers move away from each other, pressing down on the T-shaped plate, which drives the first rack to move. The first rack drives the gear to rotate, and the gear drives the second rack to slide upward with the top plate, thereby pushing out the plug in the insertion slot. The advantage of this is that it can ensure the stable positioning of the low-voltage wire harness body during testing and prevent damage to the main body of the testing station when removing the low-voltage wire harness body. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;
[0015] Figure 2 This is a three-dimensional structural diagram of the low-voltage wire harness in an embodiment of the present invention;
[0016] Figure 3 This is a cross-sectional view of the main body of the testing station in an embodiment of the present invention;
[0017] Figure 4 This is an embodiment of the present utility model. Figure 3 A magnified structural diagram of point A in the middle.
[0018] In the diagram: 1. Main body of the testing platform; 2. Display controller; 3. Main body of the low-voltage wiring harness; 4. Connector slot; 5. Plug; 6. T-shaped plate; 7. Torsion spring; 8. Pressure roller; 9. Push rod; 10. Sliding hole; 11. Fixing plate; 12. First rack; 13. Gear; 14. Second rack; 15. Top plate; 16. Rotating shaft; 17. U-shaped plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example: Reference Figures 1-4 The diagram shows a combined electric vehicle low-voltage wiring harness testing platform, including a testing platform body 1. The upper surface of the testing platform body 1 is provided with multiple insertion slots 4, and plugs 5 are inserted into the inner walls of the insertion slots 4. The surfaces of the multiple plugs 5 are fixedly connected to the same low-voltage wiring harness body 3. The upper surface of the testing platform body 1 is provided with multiple sliding holes 10, and T-shaped plates 6 are slidably connected to the inner walls of the sliding holes 10. A stable lifting mechanism is provided on the inner wall of the testing platform body 1.
[0021] With the above structure, the plug 5 is provided with insertion space by setting the insertion slot 4, the sliding hole 10 provides space to avoid the sliding of the T-shaped plate 6, and the stable lifting mechanism keeps the plug 5 inserted stably during testing and easily pushes out the plug 5 after testing to prevent damage to the main body 1 of the testing station caused by pulling the plug 5.
[0022] Preferably, the stabilizing lifting mechanism includes a fixed plate 11 fixedly connected to the inner wall of the main body 1 of the testing platform, a gear 13 rotatably connected to the surface of the fixed plate 11, and a first rack 12 fixedly connected to the surface of the T-shaped plate 6, the first rack 12 meshing with the gear 13.
[0023] By setting the fixing plate 11, the rotation of the gear 13 is kept stable, and by setting the first rack 12, the gear 13 is driven to rotate.
[0024] Preferably, a top plate 15 is slidably connected to the inner bottom wall of the insertion groove 4, and a second rack 14 is fixedly connected to the surface of the top plate 15 near the gear 13, and the second rack 14 meshes with the gear 13.
[0025] By setting a second rack 14, which cooperates with the gear 13, the top plate 15 is driven to slide, thereby pushing out the plug 5 located in the insertion slot 4.
[0026] Preferably, a plurality of U-shaped plates 17 are fixedly connected to the upper surface of the main body 1 of the testing station, wherein a pair of U-shaped plates 17 are symmetrically distributed around the insertion slot 4, and a rotating shaft 16 is rotatably connected to the inner wall of the U-shaped plate 17.
[0027] The rotational support of the rotating shaft 16 is maintained by setting the U-shaped plate 17.
[0028] Preferably, a pressure roller 8 is fixedly connected to the surface of the rotating shaft 16, a push rod 9 is fixedly connected to the surface of the pressure roller 8, and a display controller 2 is fixedly installed on the upper surface of the detection table body 1.
[0029] By setting pressure rollers 8, a pair of pressure rollers 8 press against the surface of plug 5 to keep plug 5 stable in the insertion slot 4. By setting push rod 9, it is easy to push push rod 9 to make pressure rollers 8 contact with plug 5. By setting display controller 2, the test results are displayed.
[0030] Preferably, a torsion spring 7 is fitted on the surface of the rotating shaft 16, one end of the torsion spring 7 is fixedly connected to the surface of the U-shaped plate 17, and the other end of the torsion spring 7 is fixedly connected to the surface of the pressure roller 8.
[0031] By setting a torsion spring 7, a pair of pressure rollers 8 are driven to move close to each other and press the surface of the plug 5.
[0032] The working principle of this utility model is as follows: A combined electric vehicle low-voltage wiring harness testing platform. Pushing the push rod 9 causes a pair of pressure rollers 8 to move away from each other, inserting the plug 5 into the insertion slot 4 and keeping it stable. Releasing the push rod 9 causes the pair of pressure rollers 8 to move closer to each other under the action of the torsion spring 7, pressing and limiting the surface of the plug 5 to maintain stability during testing. The display controller 2 presents the test results of the low-voltage wiring harness body 3. When it is necessary to remove the plug 5 inserted in the insertion slot 4, press the push rod 9. After the pair of pressure rollers 8 move away from each other, press down on the T-shaped plate 6, which drives the first rack 12 to move. The first rack 12 drives the gear 13 to rotate. The gear 13 drives the second rack 14 and the top plate 15 to slide upward, thereby pushing out the plug 5 in the insertion slot 4.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A combined electric vehicle low-voltage wiring harness testing platform, comprising a testing platform body (1), characterized in that: The upper surface of the main body (1) of the testing platform is provided with multiple insertion slots (4), and plugs (5) are inserted into the inner wall of the insertion slots (4). The surfaces of the multiple plugs (5) are fixedly connected to the same low-voltage wire harness body (3). The upper surface of the main body (1) of the testing platform is provided with multiple sliding holes (10), and T-shaped plates (6) are slidably connected to the inner wall of the sliding holes (10). The inner wall of the main body (1) of the testing platform is provided with a stable lifting mechanism.
2. The combined electric vehicle low-voltage wiring harness testing platform according to claim 1, characterized in that: The stabilizing lifting mechanism includes a fixed plate (11) fixedly connected to the inner wall of the main body (1) of the testing platform. A gear (13) is rotatably connected to the surface of the fixed plate (11). A first rack (12) is fixedly connected to the surface of the T-shaped plate (6). The first rack (12) meshes with the gear (13).
3. The combined electric vehicle low-voltage wiring harness testing platform according to claim 1, characterized in that: The inner bottom wall of the insertion slot (4) is slidably connected to a top plate (15), and a second rack (14) is fixedly connected to the surface of the top plate (15) near the gear (13), and the second rack (14) meshes with the gear (13).
4. The combined electric vehicle low-voltage wiring harness testing platform according to claim 1, characterized in that: The upper surface of the main body (1) of the testing station is fixedly connected with a plurality of U-shaped plates (17), among which a pair of U-shaped plates (17) are symmetrically distributed with the insertion slot (4) as the center, and the inner wall of the U-shaped plate (17) is rotatably connected with a rotating shaft (16).
5. A combined electric vehicle low-voltage wiring harness testing platform according to claim 4, characterized in that: A pressure roller (8) is fixedly connected to the surface of the rotating shaft (16), a push rod (9) is fixedly connected to the surface of the pressure roller (8), and a display controller (2) is fixedly installed on the upper surface of the main body (1) of the detection platform.
6. The combined electric vehicle low-voltage wiring harness testing platform according to claim 4, characterized in that: A torsion spring (7) is fitted on the surface of the rotating shaft (16). One end of the torsion spring (7) is fixedly connected to the surface of the U-shaped plate (17), and the other end of the torsion spring (7) is fixedly connected to the surface of the pressure roller (8).