A large flow RO membrane solidification monitoring system
Patent Information
- Application Number
- CN202522248173.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0002]现有大流量RO膜卷膜打胶后需要进行固化,目前就是把RO卷膜通过物料车周转至固化房内,在对应的物料车上的标识卡写上开始时间,待大致时间过去后,员工进入固化房,通过物料车上的标识卡来识别哪些物料已经固化完成,时间未到的物料车继续原地进行固化;该固化过程存在以下问题:1、需要对标识卡一一确认,重复检验的动作比较多,浪费时间;2、固化房内区域未有效管控,现场放置较乱;3、固化过程不清晰,交接班的时候人员需要多次出入固化房进行时间确认,浪费时间
[0010]与现有技术相比,本实用新型简单、合理,通过固化房内规划的固化区能够实现物料车的有序摆放;同时,通过控制部件控制时间继电器通电启动、LED信号灯发光并在设定时间后LED信号灯熄灭,如此能够通过监控板上的LED信号灯直观反应RO膜的固化状态,实现可视化监控。
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Figure CN224789097U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of RO membrane curing technology, and in particular to a high-flow-rate RO membrane curing monitoring system. Background Technology
[0002] Currently, high-flow RO membrane rolls require curing after adhesive application. The current method involves transferring the RO membrane rolls to the curing chamber using material carts. A start time is written on an identification card on each material cart. After the approximate time has elapsed, employees enter the curing chamber and use the identification cards on the material carts to identify which materials have completed curing. Carts whose curing time has not yet expired continue curing in place. This curing process has the following problems: 1. It requires checking each identification card individually, resulting in numerous repetitive checks and wasting time; 2. The curing chamber area is not effectively managed, leading to disorganized placement of materials; 3. The curing process is unclear, requiring personnel to repeatedly enter and exit the curing chamber during shift changes to confirm the time, wasting time. Utility Model Content
[0003] This invention aims to overcome the deficiencies in the prior art by providing a high-flow-rate RO membrane curing monitoring system. The system utilizes a curing zone within the curing chamber to ensure the orderly placement of material carts. Simultaneously, by employing a time relay in conjunction with LED indicator lights, the monitoring board outside the curing chamber can visually reflect the curing status of the RO membrane through the LED indicator lights, achieving visualized monitoring and simplifying the RO membrane curing process.
[0004] To achieve the above objectives, this utility model provides a high-flow RO membrane curing monitoring system, including a curing chamber and a monitoring board installed on the outer wall of the curing chamber. The floor inside the curing chamber is planned with several curing areas for placing material carts. The monitoring board is planned with several monitoring areas corresponding one-to-one with the curing areas, and each monitoring area is equipped with an LED signal light. The system also includes several control devices that are electrically connected to a number of LED indicator lights. Each control device includes a time relay and a control component for controlling the operation of the time relay. By observing whether the LED indicator lights on the monitoring board are on or off, the curing status of the RO membrane in the corresponding curing zone can be directly obtained.
[0005] The configuration is further defined as follows: each of the curing zones is provided with a column, and the control component is a switch button, which is correspondingly located on the upper surface of the column.
[0006] The configuration is further defined as follows: a movable shelf is provided in the curing zone, and the control component is a pressure sensor located below the shelf. The pressure sensor controls the operation of the time relay by detecting changes in the weight of the shelf.
[0007] The further configuration includes: a cavity is provided in the curing zone, the shelf is placed in the cavity and the upper end surface of the shelf is flush with the ground, and an elastic component is provided between the shelf and the bottom wall of the cavity.
[0008] The curing chamber is further configured with a walkway on the floor, and several curing zones are arranged on both sides of the walkway.
[0009] A further setting is made: the curing area inside the curing chamber is marked out using yellow tape or yellow paint.
[0010] Compared with the prior art, this utility model is simple and reasonable. The curing area planned in the curing chamber can realize the orderly placement of material carts. At the same time, the control component controls the time relay to be powered on and start, the LED signal light to light up and turn off after a set time. In this way, the curing status of the RO membrane can be intuitively reflected by the LED signal light on the monitoring board, realizing visual monitoring. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of a high-flow-rate RO membrane curing monitoring system according to this utility model; Figure 2 This is another schematic diagram of the control device.
[0012] The following reference numerals are marked on the accompanying drawings: 10. Curing chamber; 11. Aisle; 12. Curing area; 121. Cavity; 13. Shelf; 14. Elastic component; 20. Monitoring board; 21. Monitoring area; 22. LED signal light; 30. Control device; 31. Time relay; 32. Switch button; 33. Column; 34. Pressure sensor. Detailed Implementation
[0013] The following describes a specific embodiment of the present invention in detail with reference to the accompanying drawings. However, it should be understood that the scope of protection of the present invention is not limited to the specific embodiment.
[0014] This utility model discloses a high-flow RO membrane curing monitoring system, such as... Figure 1As shown, the system includes a curing chamber 10, a monitoring panel 2 mounted on the outer wall of the curing chamber 10, and several control devices 30. The interior floor of the curing chamber 10 is planned with several curing areas 12 for placing material carts. The monitoring panel 2 is planned with several monitoring areas 21 corresponding to the curing areas 12, and each monitoring area 21 is equipped with an LED signal light 22. The number of control devices 30 is the same as the number of LED signal lights 22, and each control device 30 includes a time relay 31 electrically connected to the corresponding LED signal light 22, and a control component for controlling the operation of the time relay 31. Thus, each time a material cart is pushed into the corresponding curing area 12 of the curing chamber 10 and... The control unit powers on the time relay 31, at which point the LED indicator 22 in the corresponding monitoring area 21 on the monitoring board 2 lights up (green light), indicating that the RO membrane in the corresponding curing area 12 is in the curing state. Then, the time relay 31 is used to keep track of the time and stops after a predetermined time (i.e., the curing time required for RO membrane curing). At this time, the LED indicator 22 in the corresponding monitoring area 21 on the monitoring board 2 goes out, indicating that the RO membrane in the corresponding curing area 12 has been cured. In this way, the staff can intuitively know the curing status of the RO membrane in the corresponding curing area 12 by simply looking at the status of the LED indicator 22 on the monitoring board 2, which greatly simplifies the curing operation of the RO membrane.
[0015] In this embodiment, the floor of the curing chamber 10 is planned with a walkway 11 connected to the entrance, and several curing areas 12 are arranged on both sides of the walkway 11. The curing areas 12 are formed by adhering yellow tape to the ground or by painting yellow paint on the ground. Example
[0016] like Figure 1 As shown, each curing zone 12 in the curing chamber 10 is equipped with a column 33, either inside or next to it. The control component is a switch button 32, which is installed on the upper surface of the column 33 together with the time relay 31. When the worker pushes the material cart into the curing zone 12, he can manually press the control component to control the time relay 31 to work. At this time, the control component of the switch structure controls the opening and closing of the control circuit to achieve the effect of controlling the time relay 31. Example
[0017] like Figure 2As shown, each curing zone 12 in the curing chamber 10 is equipped with a movable shelf 13. The control component is a pressure sensor 34, which is located below the shelf 13. The pressure sensor 34 controls the operation of the time relay 31 by detecting the weight change of the shelf 13. That is, when the material cart is pushed onto the shelf 13 in the curing zone 12, the pressure sensor 34 generates a signal to make the time relay 31 work. Specifically, a cavity 121 is provided in the curing zone 12, and the shelf 13 is placed in the cavity 121 with its upper surface flush with the ground. An elastic member 14 is provided between the shelf 13 and the bottom wall of the cavity 121. The pressure sensor 34 is located in the cavity 121 and below the shelf 13. Thus, when the material cart is pushed onto the shelf 13 in the curing zone 12, the shelf 13 is pressed, causing the elastic member 14 to compress. At the same time, the pressure sensor 34 is pressed and triggered to generate a signal.
[0018] Compared with the prior art, this utility model is simple and reasonable. The curing area planned in the curing chamber can realize the orderly placement of material carts. At the same time, the control component controls the time relay to be powered on and start, the LED signal light to light up and turn off after a set time. In this way, the curing status of the RO membrane can be intuitively reflected by the LED signal light on the monitoring board, realizing visual monitoring.
[0019] The above-disclosed embodiments are merely examples of the present utility model. However, the present utility model is not limited thereto, and any variations that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.
Claims
1. A high-flow-rate RO membrane curing monitoring system, characterized in that, The system includes a curing chamber and a monitoring board installed on the outer wall of the curing chamber. The floor inside the curing chamber is planned with several curing areas for placing material carts. The monitoring board is planned with several monitoring areas corresponding to the curing areas, and each monitoring area is equipped with an LED signal light. The system also includes several control devices that are electrically connected to a number of LED indicator lights. Each control device includes a time relay and a control component for controlling the operation of the time relay. By observing whether the LED indicator lights on the monitoring board are on or off, the curing status of the RO membrane in the corresponding curing zone can be directly obtained.
2. The high-flow-rate RO membrane curing monitoring system according to claim 1, characterized in that, Each of the curing zones is provided with a column, and the control component is a switch button, which is correspondingly located on the upper surface of the column.
3. The high-flow-rate RO membrane curing monitoring system according to claim 1, characterized in that, A movable shelf is provided in the curing zone. The control component is a pressure sensor located below the shelf. The pressure sensor controls the operation of the time relay by detecting changes in the weight of the shelf.
4. The high-flow-rate RO membrane curing monitoring system according to claim 3, characterized in that, A cavity is provided in the curing zone, and the shelf is placed in the cavity with its upper surface flush with the ground. An elastic component is provided between the shelf and the bottom wall of the cavity.
5. The high-flow-rate RO membrane curing monitoring system according to claim 1, characterized in that, The floor of the curing chamber is planned with walkways, and several curing zones are arranged on both sides of the walkways.
6. The high-flow-rate RO membrane curing monitoring system according to claim 1, characterized in that, The curing area inside the curing chamber is marked out using yellow tape or yellow paint.