A lead condensing type early warning device for pulp dust concentration monitoring

CN224789261UActive Publication Date: 2026-09-22SHANDONG WAMAT PAPER CO LTD
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Patent Information

Application Number
CN202522265563.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-22
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0002]纸浆车间在对粉尘浓度进行监测时,通常会使用浓度监测预警装置和导线收束式预警装置协同对粉尘浓度进行监测预警,一般将导线收束式预警装置安装在除尘设备出风口管道的固定支撑点附近,出风口管道在除尘器运行过程中,会受到气流冲击、振动等影响,如果支撑点出现松动或损坏,可能会导致管道变形、破裂,影响除尘效果甚至引发安全事故,预警装置安装在此处,可以监测支撑点的状态变化,提前发现潜在问题;

Benefits of technology

1、在本实用新型中,通过设置安装件,可以预防导线断裂,便于监测预警,若安装板和U形板在引绳的作用下保持紧绷,未挤压传感器,则预警无异常,若安装板和U形板在引绳的作用下产生方向相反的拉力,卡块对中移动,使传感器被卡块挤压,则发出警报,使安装板和U形板可以预防导线松弛或断裂,使设备不会拉断导线,减小导线的损耗,降低导线的资源浪费;

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Abstract

The utility model discloses a paper pulp dust concentration monitoring is with the warning device of wire collection, related early warning device technical field, including device main part, the upper end of device main part is provided with the collection machine main part, and the outside of collection machine main part is wound with the guide rope, and the one end of guide rope is away from the collection machine main part and is provided with mounting and fixed part, and the mounting includes the U -shaped plate of setting in the one end of guide rope is away from the collection machine main part, and the inside of U -shaped plate is provided with the mounting plate, and a pair of symmetrical clamping block, and the inside of mounting plate is slidably arranged, and spring, setting between a pair of clamping blocks, and one side of device main part is provided with bag type dust collector, and the side of bag type dust collector is close to device main part and is provided with the air outlet. The utility model discloses through setting mounting and guide rope, makes mounting plate and U -shaped plate can prevent wire slack or break, reduce the loss of wire, reduce the resource waste of wire, through setting fixed part, makes the guide rope can replace fast, and convenient to use.
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Description

Technical Field

[0001] This utility model relates to the field of early warning device technology, and in particular to a wire-contraction type early warning device for monitoring pulp dust concentration. Background Technology

[0002] When monitoring dust concentration in pulp workshops, a concentration monitoring and early warning device and a wire-retractable early warning device are usually used in conjunction to monitor and warn of dust concentration. Generally, the wire-retractable early warning device is installed near the fixed support point of the dust collector's outlet duct. During the operation of the dust collector, the outlet duct is affected by airflow impact and vibration. If the support point becomes loose or damaged, it may cause the duct to deform or break, affecting the dust removal effect or even causing a safety accident. The early warning device installed here can monitor the status changes of the support point and detect potential problems in advance. When using a wire-retracting warning device, warnings are generally issued by checking whether the wire is pulled, slack, or broken. When the wire is slack or broken, it needs to be replaced. When replacing the wire, the power must be cut off first, and then the old wire on the dust removal equipment must be removed, the new wire installed, and the device tested. Because the warning frequency of the wire is high, the wear and tear on the wire is significant, which can easily lead to waste of wire resources. In addition, the frequent replacement of the wire by the staff increases the workload of the staff and reduces work efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a wire-contraction type early warning device for monitoring pulp dust concentration, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a wire-coiling early warning device for monitoring pulp dust concentration, comprising a device body, a coiling machine body being provided at the upper end of the device body, and a wire body being wound around the outer side of the coiling machine body, characterized in that an installation component and a fixing component are provided at the end of the wire body away from the coiling machine body; The mounting component includes a U-shaped plate disposed at the end of the conductor body away from the head-up machine body, and an mounting plate is disposed on the inner side of the U-shaped plate; A pair of symmetrical locking blocks are slidably positioned inside the mounting plate; A spring is positioned between a pair of locking blocks; A bag filter is provided on one side of the main body of the device, and an air outlet is provided on the side of the bag filter near the main body of the device.

[0005] Preferably, the top surface of the mounting plate has a circular hole, and a pair of sliding grooves are formed in the circular hole.

[0006] Preferably, each of the card blocks has a pair of protrusions fixedly provided on its outer side, and each pair of protrusions slides in the corresponding groove.

[0007] Preferably, slots are provided on both sides of the U-shaped plate, and a pair of the card blocks are disposed in the corresponding slots.

[0008] Preferably, the outer surface of the mounting plate is attached to the inner surface of the U-shaped plate, and rectangular plates are fixed on both sides of the U-shaped plate.

[0009] Preferably, the fixing member includes multiple fixing plates, with one fixing plate fixed at the end of the mounting plate near the conductor body, and one fixing plate fixed at the end of the U-shaped plate away from the conductor body.

[0010] Preferably, one end of the fixing plate is provided with a cross groove, each fixing plate is threaded with an annular plate on its outer side, the inner side of the fixing plate is provided with anti-slip texture, and the main body of the wire is disposed inside the fixing plate.

[0011] Preferably, there is more than one conductor body. Another conductor body is disposed inside a fixing plate at one end of the U-shaped plate, and a fixing plate is disposed at the end of the other conductor body away from the U-shaped plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, by setting the mounting component, wire breakage can be prevented, and monitoring and early warning can be facilitated. If the mounting plate and U-shaped plate are kept taut under the action of the guide rope and do not squeeze the sensor, there will be no abnormality in the early warning. If the mounting plate and U-shaped plate generate opposite pulling forces under the action of the guide rope, the locking block moves in the center and the sensor is squeezed by the locking block, then an alarm is issued. The mounting plate and U-shaped plate can prevent the wire from loosening or breaking, so that the equipment will not pull the wire apart, reduce the loss of the wire, and reduce the waste of wire resources. 2. In this utility model, by setting a fixing component, the guide rope can be quickly replaced. When the guide rope needs to be replaced, rotate the annular plate on the outside of the fixing plate to move the annular plate to the outside of the guide rope, take out the old guide rope from the fixing plate, insert the new guide rope into the fixing plate, rotate the annular plate to move the annular plate to the outside of the guide rope, and clamp the guide rope, which makes it convenient for workers to quickly replace the guide rope and improve work efficiency. Attached Figure Description

[0013] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the fastener structure of this utility model; Figure 3 This is a schematic diagram of the mounting plate structure of this utility model; Figure 4 This is a schematic diagram of the card block structure of this utility model; Figure 5 This is a schematic diagram of the U-shaped plate structure of this utility model; The following are the components listed in the diagram: 1. Main body of the device; 2. Mounting components; 201. Mounting plate; 202. Locking block; 203. Protrusion; 204. Spring; 205. U-shaped plate; 206. Rectangular plate; 207. Slide groove; 208. Sensor; 3. Fixing components; 301. Fixing plate; 302. Annular plate; 4. Heading machine main body; 5. Guide rope; 6. Bag dust collector; 7. Air outlet; 8. Main body of the wire. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Example: This example provides a wire-contraction type early warning device for monitoring pulp dust concentration. See [link to example]. Figure 1-5 The device includes a main body 1, a tying machine body 4 at the upper end of the main body 1, a guide rope 5 wound around the outside of the tying machine body 4, and an installation component 2 and a fixing component 3 at the end of the guide rope 5 away from the tying machine body 4. The installation component 2 includes a U-shaped plate 205 at the end of the guide rope 5 away from the tying machine body 4. The U-shaped plate 205 is U-shaped, and an installation plate 201 is provided on the inner side of the U-shaped plate 205. A pair of symmetrical locking blocks 202 are slidably disposed inside the installation plate 201. Spring 204, the model of spring 204 can be GB / T2098-2009, spring 204 is used to provide elastic force for the locking block 202, and is set between a pair of locking blocks 202. The end of the locking block 202 away from spring 204 is in an inclined arc shape to facilitate sliding in the slot. A bag dust collector 6 is provided on one side of the device body 1, and an air outlet 7 is provided on the side of the bag dust collector 6 near the device body 1. The top surface of the mounting plate 201 has a circular hole, and a pair of sliding grooves 207 are formed in the circular hole. A pair of protrusions 203 are fixed on the outer side of each locking block 202. Each pair of protrusions 203 slides in the corresponding sliding groove 207. The protrusions 203 are used to provide stability for the locking block 202 and keep the locking block 202 horizontal when moving. The two side walls of the U-shaped plate 205 have slots, and a pair of locking blocks 202 are set in the corresponding slots. The slots are inclined. The outer surface of the mounting plate 201 is attached to the inner surface of the U-shaped plate 205. Rectangular plates 206 are fixed on both sides of the U-shaped plate 205. The rectangular plates 206 make it easier for workers to grasp the U-shaped plate 205 and make the installation of the U-shaped plate 205 more convenient. A wire body 8 is inserted through the lower surface of the U-shaped plate 205 and the middle of the lower locking block 202. A sensor 208 is provided at one end of the wire body 8. The sensor 208 is used to monitor the tension of the lead rope 5. The sensor 208 is located inside the spring 204. A controller is provided at the end of the wire body 8 away from the sensor 208. The controller is located inside the device body 1. When the tension of the lead rope 5 increases, the mounting plate 201 and the U-shaped plate 205 generate opposite pulling forces, causing a pair of locking blocks 202 to move outward. Under the action of the spring 204, the pair of locking blocks 202 move in a centered manner, causing the sensor 208 to be squeezed. Since one end of the sensor 208 is electrically connected to the wire body 8 and the other end of the wire body 8 is electrically connected to the controller (not shown in the figure), the sensor 208 provides a signal to the controller through the wire body 8. The controller issues an alarm through the sound alarm and the sound and light alarm (not shown in the figure) inside the device body 1. This utility model discloses a wire-retracting early warning device for monitoring pulp dust concentration. By setting the mounting component 2, it achieves the functions of preventing wire breakage and facilitating monitoring and early warning. If the mounting plate 201 and U-shaped plate 205 remain taut under the action of the guide rope 5 and do not squeeze the sensor 208, there will be no abnormality in the early warning. If the mounting plate 201 and U-shaped plate 205 generate opposite pulling forces under the action of the guide rope 5, the locking block 202 moves in the center, causing the sensor 208 to be squeezed by the locking block 202. Then, the sensor 208 provides a signal to the controller through the wire body 8. The controller issues an alarm through the sound alarm and audible and visual alarm inside the device body 1, which facilitates the immediate instruction of the maintenance team to repair the faulty equipment. The mounting plate 201 and U-shaped plate 205 can prevent the wire from loosening or breaking, so that the equipment will not pull the wire apart, reducing wire loss and reducing wire resource waste.

[0016] In the specific implementation process, such as Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the fixing component 3 includes multiple fixing plates 301, and there is more than one fixing plate 301. The fixing plate 301 is in the shape of an annular barrel. A fixing plate 301 is fixed at one end of the mounting plate 201 near the guide rope 5, and a fixing plate 301 is fixed at one end of the U-shaped plate 205 away from the guide rope 5. A cross groove is opened at one end of the fixing plate 301, which facilitates the insertion of the guide rope 5. An annular plate 302 is threaded on the outer side of each fixing plate 301. The inner diameter of the annular plate 302 is equal to the outer diameter of the fixing plate 301. When the annular plate 302 is not used, the annular plate 302 is located on the side of the fixing plate 301 away from the cross groove. When the annular plate 302 is used, since the outer side of the fixing plate 301 near the cross groove has a threaded groove, the annular plate 302 rotates into the threaded groove, so that the annular plate 302 can clamp the guide rope 5 located inside the fixing plate 301. The inner side of the fixing plate 301 is provided with anti-slip texture. The anti-slip texture can increase the friction between the inner side of the fixing plate 301 and the guide rope 5, so that the guide rope 5 can be fixed more tightly in the fixing plate 301, and avoid the device body 1 from generating false alarms due to the guide rope 5 falling off the fixing plate 301. The guide rope 5 is set in the fixing plate 301. There is more than one guide rope 5. Another guide rope 5 is set in the fixing plate 301 located at one end of the U-shaped plate 205. The end of the other guide rope 5 away from the U-shaped plate 205 is set with a fixing plate 301. The guide rope 5 is not a single segment. See Figure 1-5 The position of the fixing plate 301 on the main body 6 of the bag filter shown in the figure is only one of them. The fixing plate 301 can be installed on the filter bag frame, pipe flange, winding equipment (not shown in the figure) and other fault-prone parts, and the mounting parts 2 are installed accordingly. The guide rope 5 is always in a taut state, which can focus on monitoring mechanical displacement and tension abnormalities and avoid being affected by dust. This utility model discloses a wire-retracting early warning device for monitoring pulp dust concentration. By setting a fixing component 3, it enables rapid replacement of the guide rope 5. When the guide rope 5 needs to be replaced, the annular plate 302 on the outside of the fixing plate 301 is rotated to move the annular plate 302 to the outside of the guide rope 5. The old guide rope 5 is taken out from the fixing plate 301, and the new guide rope 5 is inserted into the fixing plate 301. The annular plate 302 is then rotated to move to the outside of the guide rope 5, clamping the guide rope 5. This facilitates rapid replacement of the guide rope 5 by the staff and improves work efficiency.

[0017] Specifically, the working principle and operation method of this utility model are as follows: In specific operations, a fixed plate 301 is installed in a location on the bag filter 6 that is easy to monitor. One end of a guide rope 5 is inserted into the fixed plate 301. The annular plate 302 on the outside of the fixed plate 301 is rotated to clamp one end of the guide rope 5. Then the operation is as follows. Step 1: Insert the other end of a section of the guide rope 5 into the fixing plate 301 located at one end of the U-shaped plate 205, rotate the annular plate 302 on the outside of the fixing plate 301 to clamp the other end of the guide rope 5, insert the guide rope 5 wound around the outside of the main body 4 into the fixing plate 301 located at one end of the mounting plate 201, rotate the annular plate 302 on the outside of the fixing plate 301 to clamp the guide rope 5, and ensure that the guide rope 5 is always in a taut state. Step 2: When the guide rope 5 is pulled, the mounting plate 201 and the U-shaped plate 205 generate opposite pulling forces. Under the action of the extension force of the spring 204, the pair of locking blocks 202 move in the center, causing the sensor 208 to be squeezed by the locking blocks 202. When the pulling force of the guide rope disappears, the spring 204 rebounds, causing the locking blocks 202 to engage in the slot. At this time, the sensor 208 is in an unpressed state. Step 3: When it is necessary to replace the guide rope 5, rotate the annular plate 302 on the outside of the fixing plate 301 to move the annular plate 302 to the outside of the guide rope 5, remove the old guide rope 5 from the fixing plate 301, insert the new guide rope 5 into the fixing plate 301, rotate the annular plate 302 to move the annular plate 302 to the outside of the guide rope 5, so that the guide rope 5 is clamped.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this solution, "multiple" means two or more, unless otherwise explicitly specified.

[0019] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A wire-reeling early warning device for monitoring pulp dust concentration, comprising a device body (1), wherein a wire-reeling machine body (4) is provided at the upper end of the device body (1), and a guide rope (5) is wound around the outer side of the wire-reeling machine body (4), characterized in that, The end of the guide rope (5) away from the main body (4) of the take-up machine is provided with an installation part (2) and a fixing part (3); The mounting component (2) includes a U-shaped plate (205) disposed at one end of the guide rope (5) away from the main body (4) of the take-up machine, and an mounting plate (201) is disposed on the inner side of the U-shaped plate (205). A pair of symmetrical locking blocks (202) are slidably disposed inside the mounting plate (201); A spring (204) is disposed between a pair of locking blocks (202); A bag filter (6) is provided on one side of the main body (1) of the device, and an air outlet (7) is provided on the side of the bag filter (6) close to the main body (1).

2. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 1, characterized in that: The mounting plate (201) has a circular hole on its top surface, and a pair of sliding grooves (207) are provided in the circular hole. A pair of protrusions (203) are fixed on the outer side of each of the locking blocks (202), and each pair of protrusions (203) slides in the corresponding sliding groove (207).

3. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 1, characterized in that: The U-shaped plate (205) has slots on both sides, and a pair of slot blocks (202) are set in the corresponding slots. The outer surface of the mounting plate (201) is attached to the inner surface of the U-shaped plate (205), and rectangular plates (206) are fixed on both sides of the U-shaped plate (205).

4. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 1, characterized in that: The lower surface of the U-shaped plate (205) and the middle of the card block (202) below it are provided with a wire body (8), and a sensor (208) is provided at one end of the wire body (8).

5. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 4, characterized in that: The sensor (208) is located inside the spring (204), and a controller is located at the end of the conductor body (8) away from the sensor (208). The controller is located inside the device body (1).

6. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 1, characterized in that: The fastener (3) includes multiple fixing plates (301). The mounting plate (201) is fixed with a fixing plate (301) at one end near the guide rope (5), and the U-shaped plate (205) is fixed with a fixing plate (301) at one end away from the guide rope (5).

7. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 6, characterized in that: One end of the fixing plate (301) is provided with a cross groove, and an annular plate (302) is threaded on the outer side of each fixing plate (301). The inner side of the fixing plate (301) is provided with anti-slip texture, and the guide rope (5) is set inside the fixing plate (301).

8. The wire-contraction type early warning device for monitoring pulp dust concentration according to claim 6, characterized in that: There is more than one guide rope (5). Another guide rope (5) is provided in the fixing plate (301) at one end of the U-shaped plate (205). The other guide rope (5) is provided with a fixing plate (301) at the end away from the U-shaped plate (205).