Two-dimensional lock mouth winding machine

CN224789504UActive Publication Date: 2026-09-22DONGGUAN JINGLEI INTELLIGENT EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522478299.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-22
Publication Date
2026-09-22
Estimated Expiration
2035-11-22

AI Technical Summary

Technical Problem

现有绕线机的自动化程度较低,需要手工取放转子于半自动绕线机上,人工干预机械运行的状况,部分技术采用锁嘴组件夹持固定待绕线转子,但所采用的锁嘴组件结构复杂,导致不易装配调节、维护成本较高

Benefits of technology

[0012]线锁嘴绕线机,其优点在于:本实用新型的锁嘴组件采用气缸驱动实现升降与锁紧、采用电机配合带轮传动、采用调节轮调节同步带松紧度,实现锁嘴的升降、锁紧、转动的精准控制,具有易于调节维护的优点;绕线组件的自动化程度高,无需人工干预,具备连续作业能力,提升了绕线效率与精度。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224789504U_ABST
    Figure CN224789504U_ABST
Patent Text Reader

Abstract

The utility model discloses a two -dimensional lock mouth winding machine, including frame, install lock mouth subassembly on the frame, and lock mouth subassembly includes first cylinder, and first cylinder fixedly connected in the frame, and first cylinder output fixedly connected with first mobile seat, and first mobile seat lower surface fixedly connected with first motor, and first motor output fixedly connected with first pulley, and first pulley transmission is connected with synchronous belt, and synchronous belt transmission is connected with a plurality of second pulleys, and second pulley articulates on first mobile seat, and the lock mouth sleeve is fixed on second pulley and is conducted through the lead -through, the utility model discloses the lock mouth subassembly adopts the cylinder drive to realize the lifting and locking, adopts the motor cooperation pulley drive, adopts the adjustment wheel adjustment synchronous belt tightness, realizes the accurate control of the lifting, locking, rotation of lock mouth, has the advantage that easy to adjust maintenance, winding subassembly's degree of automation is high, need not manual intervention, possesses the continuous operation ability, has promoted the winding efficiency and precision.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, and in particular to a two-dimensional locking nozzle winding machine. Background Technology

[0002] The main function of a winding machine is to precisely wind enameled wire, copper wire, and other wires onto workpieces such as inductor frames, transformer cores, and motor spools according to a preset number of turns and arrangement, ultimately producing electronic components such as inductors, transformers, and micromotors. Existing winding machines have a low level of automation, requiring manual loading and unloading of the rotor onto semi-automatic winding machines and human intervention in the machine's operation. Some technologies use locking jaw assemblies to clamp and fix the rotor to be wound, but these locking jaw assemblies have complex structures, leading to difficulties in assembly and adjustment, and high maintenance costs. Summary of the Invention

[0003] The purpose of this invention is to provide a two-dimensional lock-nose winding machine to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a two-dimensional locking nozzle winding machine, including a frame, on which a locking nozzle assembly is installed. The locking nozzle assembly includes a first cylinder, which is fixedly connected to the frame. The output end of the first cylinder is fixedly connected to a first movable seat. A first motor is fixedly connected to the lower surface of the first movable seat. A first pulley is fixedly connected to the output end of the first motor. A synchronous belt is driven through the first pulley. Multiple second pulleys are driven through the synchronous belt. The second pulleys are hinged to the first movable seat. A locking nozzle sleeve is conductively fixed to the second pulley. A locking nozzle body is slidably connected inside the locking nozzle sleeve. A second cylinder is fixedly connected to the lower surface of the first movable seat at a position corresponding to the second pulley. A connecting piece is hinged to the output end of the second cylinder, and the locking nozzle body is hinged to the connecting piece.

[0005] Preferably, a plurality of first linear bearings are fixedly connected to the first movable seat, and a first guide rod is slidably connected inside the first linear bearing, and the first guide rod is fixedly connected to the frame.

[0006] Preferably, the synchronous belt is connected to a plurality of adjusting wheels, and the adjusting wheels are hinged to the first movable seat.

[0007] Preferably, a winding assembly is installed on the frame. The winding assembly includes a linear module, a second movable seat, a second motor, a main shaft, a die head, a mounting frame, a third cylinder, a mounting rod, a clamping block, a pneumatic shear, a fourth cylinder, a third movable seat, a second guide rod, a second linear bearing, a fixed seat, a fifth cylinder, a connecting frame, a wire pulling block, a rotary table, a first pneumatic gripper, and a second pneumatic gripper. The linear module is fixedly connected to the frame, and the output end of the linear module is fixedly connected to the second movable seat. The second motor is fixedly connected to the second movable seat, and the main shaft is hinged to the second movable seat at the position corresponding to the locking sleeve. The output end of the second motor is drivenly connected to the main shaft, and the die head is fixedly connected to the main shaft.

[0008] Preferably, a mounting frame is fixedly connected to the second movable seat, a third cylinder is fixedly connected to the mounting frame, a mounting rod is fixedly connected to the output end of the third cylinder, a clamping block is fixedly connected to the mounting rod at the position corresponding to the mold head, and an air shear is fixedly connected to the clamping block.

[0009] Preferably, a third movable seat is provided on one side of the second movable seat, a fourth cylinder is fixedly connected to the frame, and the output end of the fourth cylinder is fixedly connected to the third movable seat. A fixed seat is fixedly connected to the third movable seat at the position corresponding to the mold head. A fifth cylinder is fixedly connected to the fixed seat. A connecting frame is fixedly connected to the output end of the fifth cylinder, and the connecting frame is slidably connected to the fixed seat. A wire pulling block is fixedly connected to the connecting frame.

[0010] Preferably, a plurality of rotary tables are fixedly connected to the frame, and a first pneumatic gripper is fixedly connected to the rotary table at the position corresponding to the mold head. A second pneumatic gripper is provided on one side of the first pneumatic gripper, and the second pneumatic gripper is fixedly connected to the rotary table.

[0011] Preferably, a plurality of second guide rods are fixedly connected to the third movable seat, and a second linear bearing is slidably connected to the second guide rod, and the second linear bearing is fixedly connected to the frame.

[0012] The advantages of the wire lock nozzle winding machine are as follows: The locking nozzle assembly of this utility model adopts a cylinder drive to realize lifting and locking, a motor combined with a pulley drive, and an adjusting wheel to adjust the tension of the synchronous belt, so as to realize precise control of the lifting, locking and rotation of the locking nozzle, which has the advantages of easy adjustment and maintenance; the winding assembly has a high degree of automation, requires no manual intervention, has continuous operation capability, and improves winding efficiency and accuracy. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the locking nozzle assembly of this utility model; Figure 3 for Figure 2 Enlarged view of the structure of region A in the middle; Figure 4 This is a three-dimensional structural diagram of the winding assembly of this utility model.

[0015] In the diagram: 1. Frame; 2. Locking nozzle assembly; 21. First cylinder; 22. First movable seat; 23. First linear bearing; 24. First guide rod; 25. First motor; 26. First pulley; 27. Synchronous belt; 28. Adjusting wheel; 29. ​​Second pulley; 210. Locking nozzle sleeve; 211. Locking nozzle body; 212. Second cylinder; 213. Connector; 3. Winding assembly; 31. Linear module; 32. Second movable seat; 33. Second... 34. Motor; 35. Main shaft; 36. Die head; 37. Mounting bracket; 38. Third cylinder; 39. Mounting rod; 30. Clamping block; 310. Pneumatic shear; 311. Fourth cylinder; 312. Third moving seat; 313. Second guide rod; 314. Second linear bearing; 315. Fixed seat; 316. Fifth cylinder; 317. Connecting frame; 318. Wire pulling block; 319. Rotary table; 320. First pneumatic gripper; 321. Second pneumatic gripper. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0017] Please see the appendix Figure 1 -Appendix Figure 4This utility model provides an embodiment of a two-dimensional locking nozzle winding machine, including a frame 1. A locking nozzle assembly 2 is mounted on the frame 1. The locking nozzle assembly 2 includes a first cylinder 21, which is fixedly connected to the frame 1. A first movable seat 22 is fixedly connected to the output end of the first cylinder 21. A first motor 25 is fixedly connected to the lower surface of the first movable seat 22. A first pulley 26 is fixedly connected to the output end of the first motor 25. A synchronous belt 27 is driven through the first pulley 26. Multiple second pulleys 29 are connected to the transmission, and the second pulleys 29 are hinged to the first movable seat 22. A locking sleeve 210 is fixedly connected to the second pulley 29, and a locking body 211 is slidably connected inside the locking sleeve 210. A second cylinder 212 is fixedly connected to the lower surface of the first movable seat 22 at the position corresponding to the second pulleys 29. A connecting piece 213 is hinged to the output end of the second cylinder 212, and the locking body 211 is hinged to the connecting piece 213. The first movable seat 22 is driven by the first cylinder 21 on the frame 1. The seat 22 enables the overall lifting and lowering control of the locking nozzle assembly 2. The first motor 25 drives the first pulley 26, which in turn drives the second pulley 29 via the synchronous belt 27. The locking nozzle sleeve 210 on the second pulley 29 rotates accordingly. The locking nozzle sleeve 210, through its internal limiting structure (such as a limiting pin engaging a limiting groove), drives the locking nozzle body 211 to rotate. Simultaneously, the second cylinder 212 drives the connecting member 213, which in turn drives the locking nozzle body 211 to slide within the locking nozzle sleeve 210. The movement allows for position adjustment of the locking body 211; multiple first linear bearings 23 are fixedly connected to the first movable seat 22, and a first guide rod 24 is slidably connected inside the first linear bearing 23, and the first guide rod 24 is fixedly connected to the frame 1. The first movable seat 22 moves up and down along the first guide rod 24 via the first linear bearings 23; multiple adjusting wheels 28 are driven and connected to the synchronous belt 27, and the adjusting wheels 28 are hinged to the first movable seat 22. The adjusting wheels 28 are used to adjust the tension of the synchronous belt 27.A winding assembly 3 is mounted on the frame 1. The winding assembly 3 includes a linear module 31, a second movable seat 32, a second motor 33, a main shaft 34, a die head 35, a mounting bracket 36, a third cylinder 37, a mounting rod 38, a clamping block 39, a pneumatic shear 310, a fourth cylinder 311, a third movable seat 312, a second guide rod 313, a second linear bearing 314, a fixed seat 315, a fifth cylinder 316, a connecting bracket 317, a wire pulling block 318, a rotary table 319, a first pneumatic gripper 320, and a second pneumatic gripper 321. The linear module 31 is fixedly connected to the frame 1, and the output end of the linear module 31 is fixedly connected to the second movable seat. 32. A second motor 33 is fixedly connected to the second movable seat 32. A main shaft 34 is hinged to the second movable seat 32 at the position corresponding to the locking sleeve 210, and the output end of the second motor 33 is driven to the main shaft 34. A die head 35 is fixedly connected to the main shaft 34. The second movable seat 32 is driven to move through the linear module 31. The second motor 33 can drive the main shaft 34 to rotate through the transmission belt structure, so that the die head 35 on the main shaft 34 rotates accordingly, realizing the winding action. A mounting bracket 36 is fixedly connected to the second movable seat 32. A third cylinder 37 is fixedly connected to the mounting bracket 36. A mounting rod 38 is fixedly connected to the output end of the third cylinder 37. A clamping block 39 is fixedly connected to the mounting rod 38 at the position corresponding to the die head 35. A pneumatic shear 310 is fixedly connected to the clamping block 39. The mounting rod 38 can be driven by the third cylinder 37 on the mounting frame 36, causing the clamping block 39 on the mounting rod 38 to move accordingly, and the pneumatic shear 310 on the clamping block 39 to move accordingly. The pneumatic shear 310 can be used to perform the wire cutting action. A third moving seat 312 is provided on one side of the second moving seat 32. A fourth cylinder 311 is fixedly connected to the frame 1, and the output end of the fourth cylinder 311 is fixedly connected to the third moving seat 312. A fixed seat is fixedly connected to the third moving seat 312 at the position corresponding to the die head 35. 315, a fifth cylinder 316 is fixedly connected to the fixed base 315, a connecting frame 317 is fixedly connected to the output end of the fifth cylinder 316, and the connecting frame 317 is slidably connected to the fixed base 315. A wire pulling block 318 is fixedly connected to the connecting frame 317. The third moving base 312 is driven by the fourth cylinder 311. The third moving base 312 is lifted and moved by the second guide rod 313 in cooperation with the second linear bearing 314. The fixed base 315 on the third moving base 312 also moves accordingly. The fifth cylinder 316 on the fixed base 315 can drive the connecting frame 317, and the connecting frame 317 can drive the wire pulling block 318 to move.Multiple rotary tables 319 are fixedly connected to the frame 1. A first pneumatic gripper 320 is fixedly connected to each rotary table 319 at a position corresponding to the die head 35. A second pneumatic gripper 321 is provided on one side of each first pneumatic gripper 320 and is fixedly connected to the rotary table 319. The rotary table 319 is used to switch the positions of the first pneumatic gripper 320 and the second pneumatic gripper 321, thereby switching between the workpiece to be processed and the finished product. The first pneumatic gripper 320 and the second pneumatic gripper 321 are used to clamp the workpiece. Multiple second guide rods 313 are fixedly connected to the third movable seat 312. A second linear bearing 314 is slidably connected to each second guide rod 313 and is fixedly connected to the frame 1. The second guide rods 313 cooperate with the second linear bearing 314 to assist in the lifting and sliding of the third movable seat 312.

[0018] Working Principle: When using this invention, the first moving seat 22 can be driven by the first cylinder 21 on the frame 1. The first moving seat 22 rises and falls along the first guide rod 24 via the first linear bearing 23, realizing the overall lifting control of the locking nozzle assembly 2. The first motor 25 can drive the first pulley 26, which drives the second pulley 29 via the synchronous belt 27. The locking nozzle sleeve 210 on the second pulley 29 rotates accordingly. The locking nozzle sleeve 210 drives the locking nozzle body 211 to rotate through the limiting structure inside. At the same time, the connecting piece 213 can be driven by the second cylinder 212. The connecting piece 213 drives the locking nozzle body 211 to slide within the locking nozzle sleeve 210, realizing the position adjustment of the locking nozzle body 211. The tension of the synchronous belt 27 can be adjusted by adjusting the position of the adjusting wheel 28. In the winding assembly 3, the second moving seat 32 can be moved by the linear module 31, and the second motor 33 can drive the main shaft 34 to rotate via the transmission belt structure. The spindle 34 rotates the die head 35 to achieve the winding action. The mounting rod 38 is driven by the third cylinder 37 on the mounting frame 36, which moves the clamping block 39 on the mounting rod 38 and the air shear 310 on the clamping block 39. The air shear 310 can then cut the wire. The third moving seat 312 is driven by the fourth cylinder 311. The second guide rod 313, in conjunction with the second linear bearing 314, moves the third moving seat 312 up and down. The fixed seat 315 on the third moving seat 312 also moves. The connecting frame 317 is driven by the fifth cylinder 316 on the fixed seat 315. The connecting frame 317 can then move the wire pulling block 318. The first pneumatic gripper 320 and the second pneumatic gripper 321 on the rotary table 319 can be switched to switch between the workpiece to be processed and the finished product. The first pneumatic gripper 320 and the second pneumatic gripper 321 are used to hold the workpiece.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A two-dimensional locking nozzle winding machine, comprising a frame (1), characterized in that: A locking nozzle assembly (2) is installed on the frame (1). The locking nozzle assembly (2) includes a first cylinder (21), which is fixedly connected to the frame (1). A first movable seat (22) is fixedly connected to the output end of the first cylinder (21). A first motor (25) is fixedly connected to the lower surface of the first movable seat (22). A first pulley (26) is fixedly connected to the output end of the first motor (25). A synchronous belt (27) is driven through the first pulley (26). A synchronous belt (27) is driven through the synchronous belt (27). There are multiple second pulleys (29), and the second pulleys (29) are hinged to the first movable seat (22). A locking sleeve (210) is fixedly connected to the second pulley (29). A locking body (211) is slidably connected inside the locking sleeve (210). A second cylinder (212) is fixedly connected to the lower surface of the first movable seat (22) at the position corresponding to the second pulley (29). A connector (213) is hinged to the output end of the second cylinder (212), and the locking body (211) is hinged to the connector (213).

2. The two-dimensional locking nozzle winding machine according to claim 1, characterized in that: Multiple first linear bearings (23) are fixedly connected to the first movable seat (22), and a first guide rod (24) is slidably connected inside the first linear bearing (23), and the first guide rod (24) is fixedly connected to the frame (1).

3. A two-dimensional locking nozzle winding machine according to claim 1, characterized in that: Multiple adjusting wheels (28) are driven on the synchronous belt (27), and the adjusting wheels (28) are hinged to the first movable seat (22).

4. A two-dimensional locking nozzle winding machine according to claim 2, characterized in that: The frame (1) is equipped with a winding assembly (3), which includes a linear module (31), a second moving seat (32), a second motor (33), a main shaft (34), a die head (35), a mounting bracket (36), a third cylinder (37), a mounting rod (38), a clamping block (39), an air shear (310), a fourth cylinder (311), a third moving seat (312), a second guide rod (313), a second linear bearing (314), a fixed seat (315), a fifth cylinder (316), a connecting bracket (317), and a wire pulling block (318). 318), rotary table (319), first pneumatic gripper (320) and second pneumatic gripper (321), and linear module (31) is fixedly connected to frame (1). The output end of linear module (31) is fixedly connected to second moving seat (32). The second moving seat (32) is fixedly connected to second motor (33). The second moving seat (32) is hinged to main shaft (34) at the position corresponding to locking sleeve (210). The output end of second motor (33) is driven connected to main shaft (34). The main shaft (34) is fixedly connected to mold head (35).

5. A two-dimensional locking nozzle winding machine according to claim 4, characterized in that: The second movable seat (32) is fixedly connected to a mounting bracket (36), the mounting bracket (36) is fixedly connected to a third cylinder (37), the output end of the third cylinder (37) is fixedly connected to a mounting rod (38), the mounting rod (38) is fixedly connected to a clamping block (39) at the position corresponding to the mold head (35), and the clamping block (39) is fixedly connected to a pneumatic shear (310).

6. A two-dimensional locking nozzle winding machine according to claim 4, characterized in that: A third moving seat (312) is provided on one side of the second moving seat (32). A fourth cylinder (311) is fixedly connected to the frame (1), and the output end of the fourth cylinder (311) is fixedly connected to the third moving seat (312). A fixed seat (315) is fixedly connected to the third moving seat (312) at the position corresponding to the mold head (35). A fifth cylinder (316) is fixedly connected to the fixed seat (315). A connecting frame (317) is fixedly connected to the output end of the fifth cylinder (316), and the connecting frame (317) is slidably connected to the fixed seat (315). A wire pulling block (318) is fixedly connected to the connecting frame (317).

7. A two-dimensional locking nozzle winding machine according to claim 4, characterized in that: Multiple rotary tables (319) are fixedly connected to the frame (1). A first pneumatic gripper (320) is fixedly connected to the rotary table (319) at the position corresponding to the mold head (35). A second pneumatic gripper (321) is provided on one side of the first pneumatic gripper (320), and the second pneumatic gripper (321) is fixedly connected to the rotary table (319).

8. A two-dimensional locking nozzle winding machine according to claim 4, characterized in that: The third movable seat (312) is fixedly connected to a plurality of second guide rods (313), and a second linear bearing (314) is slidably connected to the second guide rods (313), and the second linear bearing (314) is fixedly connected to the frame (1).