Lead acid battery heating and curing kiln
Patent Information
- Application Number
- CN202522388554.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种铅酸蓄电池加热固化窑,通过转动装置,解决了现有电池极板在加热过程中受热不均的问题
[0015](一)、本实用新型借助转动装置驱动极板在窑内持续旋转,配合 U 型架的开放式结构减少极板表面遮挡,同时挡板对限位槽入口的密封的设计降低了气流局部扰动影响,再结合限位条保障转杆稳定传动,使得极板各部位能够充分接触热量,解决了传统加热过程中电池极板受热不均的问题。
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Figure CN224789653U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of curing kiln technology, and in particular to a lead-acid battery heating curing kiln. Background Technology
[0002] The heating curing kiln, also known as the curing chamber or maturation chamber, is one of the core pieces of equipment in the production of lead-acid battery plates. Its main task is to heat-treat the coated green plates under specific temperature, humidity and time conditions.
[0003] Patent publication number CN222951521U discloses a curing kiln that reduces heat loss. This curing kiln, by setting the curing kiln body and top plate to a double-layer vacuum, can prevent heat loss and save the energy required to heat the inside of the curing kiln body. After the object is cured, the limiting plate is pulled out of the limiting groove, releasing the limiting of the top plate, allowing the top plate to move upward and dissipate the heat inside the curing kiln body. This prevents the components inside the curing kiln body from being damaged by prolonged high temperatures, thus reducing its service life.
[0004] However, temperature differences exist between the electrode plates in different areas and locations within the kiln, resulting in inconsistent curing degrees for the same batch of electrode plates, which affects the consistency of battery capacity and lifespan. Summary of the Invention
[0005] The purpose of this invention is to provide a lead-acid battery heating and curing kiln, which solves the problem of uneven heating of existing battery plates during the heating process by using a rotating device.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model relates to a lead-acid battery heating and curing kiln, comprising a curing kiln body, a support fixedly connected to the back of the curing kiln body, a rotating device, and a fixing assembly. The rotating device includes a gear, a rotating sleeve, a gear ring, and a rotating rod. The gear and the rotating sleeve are rotatably connected to the curing kiln body. The gear ring is fixedly sleeved on the outer wall of the rotating sleeve, and the rotating rod is slidably connected inside the rotating sleeve. The gear meshes with the gear ring. The fixing assembly is fixedly connected to the rotating rod and is used to fix the battery plates.
[0008] As a preferred technical solution of this utility model, the fixing component includes a U-shaped frame, which is fixedly connected to the rotating rod. Limiting grooves are formed on both sides of the inner wall of the U-shaped frame. The two limiting grooves are used to limit the two ends of the battery plates to form a fixation.
[0009] As a preferred technical solution of this utility model, the fixing component further includes a baffle, two elastic telescopic rods and two limiting blocks. The baffle is slidably connected to the U-shaped frame, and the elastic telescopic rods and limiting blocks are fixedly connected to the U-shaped frame. The output end of the elastic telescopic rod is fixedly connected to the baffle, and the limiting block is located on the side of the baffle away from the elastic telescopic rod. The baffle is used to block the entrance of the limiting groove.
[0010] As a preferred embodiment of this utility model, the bracket is equipped with a conveying assembly, which includes an electric push rod and a disc. The electric push rod is fixedly connected to the bracket, the disc is rotatably connected to a rotating rod, and the output end of the electric push rod is fixedly connected to the disc.
[0011] In a preferred embodiment of this utility model, the bracket is fixedly connected to a motor, and the output end of the motor is fixedly connected to a gear.
[0012] As a preferred embodiment of this utility model, the outer wall of the rotating rod is fixedly connected with several limiting strips, and the recessed part of the inner wall of the rotating sleeve is slidably connected with the limiting strips.
[0013] As a preferred technical solution of this utility model, a plurality of the limiting strips are distributed in a ring array on the outer wall of the rotating rod.
[0014] This utility model has the following beneficial effects:
[0015] (I) This utility model uses a rotating device to drive the electrode plate to rotate continuously inside the kiln. The open structure of the U-shaped frame reduces the obstruction of the electrode plate surface. At the same time, the sealing design of the baffle at the entrance of the limiting groove reduces the impact of local airflow disturbance. Combined with the limiting strip to ensure stable transmission of the rotating rod, it enables all parts of the electrode plate to fully contact the heat, thus solving the problem of uneven heating of the battery electrode plate in the traditional heating process.
[0016] (II) This utility model achieves initial positioning by fitting the limiting groove with both ends of the electrode plate, and then uses the elastic telescopic rod to drive the baffle to form a two-way protective structure. During the rotation and axial movement of the electrode plate, it is difficult for it to loosen, fall off or deform due to vibration or centrifugal force. It is easy to operate and has high fixation reliability.
[0017] (III) This utility model realizes automated material discharge after the plate is cured by conveying components, eliminating the need for manual entry into the high-temperature kiln for material handling. This not only improves the efficiency of the production process connection, but also avoids the high-temperature risks that may be faced by manual operation, thus optimizing the safety and efficiency of the overall production process.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a lead-acid battery heating and curing kiln according to the present invention;
[0021] Figure 2 This is a cross-sectional structural diagram of the curing kiln body of this utility model.
[0022] Figure 3 This is a schematic diagram of the rotating device, fixing component, and conveying component of this utility model;
[0023] Figure 4 This is a schematic diagram of the rotating device of this utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the fixing component of this utility model;
[0025] Figure 6 This is a schematic diagram of the conveying component of this utility model.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 1. Curing kiln body; 2. Rotating device; 3. Fixing component; 4. Conveying component; 21. Gear; 22. Rotating sleeve; 23. Gear ring; 24. Rotating rod; 25. Motor; 26. Limiting strip; 31. U-shaped frame; 311. Limiting groove; 32. Baffle; 33. Elastic telescopic rod; 34. Limiting block; 41. Electric push rod; 42. Disc. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0030] Please see Figures 1-6 As shown, this utility model is a lead-acid battery heating and curing kiln, including a curing kiln body 1, a support fixedly connected to the back of the curing kiln body 1, a rotating device 2, and a fixing assembly 3. The rotating device 2 includes a gear 21, a rotating sleeve 22, a gear ring 23, and a rotating rod 24. The gear 21 and the rotating sleeve 22 are rotatably connected to the curing kiln body 1. The gear ring 23 is fixedly sleeved on the outer wall of the rotating sleeve 22. The rotating rod 24 is slidably connected inside the rotating sleeve 22. The gear 21 meshes with the gear ring 23. A motor 25 is fixedly connected to the support, and the output end of the motor 25 is fixedly connected to the gear 21. The fixing assembly 3 is fixedly connected to the rotating rod 24 and is used to fix the battery. In operation, the battery electrode to be cured is first fixed by the fixing component 3. Then, the motor 25 is started to drive the gear 21 that meshes with the gear ring 23 to rotate. The gear 21 drives the rotating sleeve 22, which is fixedly fitted with the gear ring 23, to rotate synchronously. Then, the rotating rod 24, which is slidably engaged with the rotating sleeve 22, drives the fixing component 3, which is fixed with the electrode, to rotate together. This structure drives the electrode to rotate continuously in the curing kiln body 1 through the rotating device 2. With the heating function of the curing kiln body 1, all parts of the electrode can be evenly contacted with heat, which solves the problem of uneven heating of existing battery electrode during the heating process and ensures the consistency of the electrode curing quality.
[0031] Please see Figures 1-4 As shown, a number of limiting strips 26 are fixedly connected to the outer wall of the rotating rod 24, and the inner wall recess of the rotating sleeve 22 is slidably connected to the limiting strips 26; the limiting strips 26 are arranged in a ring array on the outer wall of the rotating rod 24; during operation, the rotating rod 24 forms a sliding fit with the inner wall recess of the rotating sleeve 22 through the ring array of limiting strips 26 on the outer wall. When the gear 21 drives the rotating sleeve 22 to rotate, the limiting strips 26 will synchronously drive the rotating rod 24 to rotate with the rotation of the rotating sleeve 22. At the same time, the rotating rod 24 can slide freely along the axial direction of the rotating sleeve 22 to cooperate with the conveying assembly. 4. Displacement adjustment: This structure, through the fitting design of the limiting strip 26 and the recess of the rotating sleeve 22, realizes the torque transmission between the rotating sleeve 22 and the rotating rod 24, ensuring that the rotating rod 24 can stably follow the rotating sleeve 22 to drive the electrode plate to rotate, ensuring uniform heating of the electrode plate, while retaining the axial movement freedom of the rotating rod 24, so that the electrode plate can flexibly adjust its axial position during the curing process. At the same time, the distribution of the ring array can make the rotating rod 24 more evenly stressed, avoiding jamming or deviation during rotation, improving the stability of equipment operation and the consistency of electrode plate curing quality.
[0032] Please see Figures 2-5 As shown, the fixing component 3 includes a U-shaped frame 31, which is fixedly connected to the rotating rod 24. Limiting grooves 311 are opened on both sides of the inner wall of the U-shaped frame 31. The two limiting grooves 311 are used to limit the two ends of the battery plate to form a fixation. During operation, the two ends of the battery plate to be cured are first inserted into the limiting grooves 311 on both sides of the inner wall of the U-shaped frame. The plate is quickly positioned and fixed by the fit between the limiting grooves 311 and the two ends of the plate. Then, the plate enters the curing kiln body 1 together with the rotating rod 24 for heating and curing. This fixing method has a simple structure and is easy to operate. It can stably limit the displacement and shaking of the plate during heating and rotation, ensuring the consistency of the plate posture. The open structure of the U-shaped frame reduces the obstruction of the plate surface. Combined with the rotating device 2, it improves the uniformity of the plate heating.
[0033] Please see Figures 2-5 As shown, the fixing component 3 also includes a baffle 32, two elastic telescopic rods 33, and two limiting blocks 34. The baffle 32 is slidably connected to the U-shaped frame 31, and the elastic telescopic rods 33 and the limiting blocks 34 are both fixedly connected to the U-shaped frame 31. The output end of the elastic telescopic rod 33 is fixedly connected to the baffle 32, and the limiting block 34 is located on the side of the baffle 32 away from the elastic telescopic rod 33. The baffle 32 is used to block the entrance of the limiting groove 311. During operation, the baffle 32 is first pulled away from the limiting block 34, causing the elastic telescopic rod 33 to contract under force and store elastic potential energy. Then, the two ends of the battery electrode to be cured are precisely embedded into the U-shaped frame 31. Within the limiting groove 311 of the mold frame, after the baffle 32 is released, the elastic telescopic rod 33 pushes the baffle 32 back to its original position under the action of the reset elastic force, tightly sealing the entrance of the limiting groove 311. At this time, the baffle 32 and the limiting block 34 form a two-way protective structure. The baffle 32 prevents the electrode plate from accidentally falling out from the entrance side, while the limiting block 34 restricts the excessive displacement of the baffle 32 from the inside, preventing the baffle 32 from falling out of the entrance of the limiting groove 311 during use. This makes it difficult for the electrode plate to loosen or deform due to vibration and centrifugal force during curing rotation and axial movement. At the same time, the sealing of the entrance of the limiting groove 311 by the baffle 32 can reduce the impact of local airflow disturbance in the kiln on the electrode plate, ensuring uniform heating of all parts of the electrode plate.
[0034] Please see Figures 1-3 and Figure 6As shown, the support frame is equipped with a conveying assembly 4, which includes an electric push rod 41 and a disc 42. The electric push rod 41 is fixedly connected to the support frame, and the disc 42 is rotatably connected inside the rotating rod 24. The output end of the electric push rod 41 is fixedly connected to the disc 42. During operation, after the electrode plate has been heated and cured in the curing kiln, the electric push rod 41 fixed on the support frame is activated. Its output end will drive the disc 42 fixed to it to move axially. Since the disc 42 is rotatably connected inside the rotating rod 24, it can push the rotating rod 24 without affecting the rotation state of the rotating rod 24. Then, the rotating rod 24 drives the fixed assembly 3 with the electrode plate fixed at the front end to move synchronously towards the outlet of the curing kiln. After the electrode plate is conveyed to the outlet position, the electric push rod 41 is turned off to complete the electrode plate discharge operation. This conveying assembly 4 realizes the automated conveying of the electrode plate after curing, eliminating the need for manual entry into the kiln to pick up and put in the electrode plate, thus improving production efficiency and reducing operational risks.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A lead-acid battery heating and curing kiln, comprising a curing kiln body (1), wherein a support is fixedly connected to the back of the curing kiln body (1), characterized in that, Also includes: The rotating device (2) includes a gear (21), a rotating sleeve (22), a gear ring (23), and a rotating rod (24). The gear (21) and the rotating sleeve (22) are rotatably connected to the curing kiln body (1). The gear ring (23) is fixedly sleeved on the outer wall of the rotating sleeve (22). The rotating rod (24) is slidably connected inside the rotating sleeve (22). The gear (21) meshes with the gear ring (23). The fixing component (3) is fixedly connected to the rotating rod (24) and is used to fix the battery plates.
2. The lead-acid battery heating and curing kiln according to claim 1, characterized in that, The fixing component (3) includes a U-shaped frame (31), which is fixedly connected to the rotating rod (24). Limiting grooves (311) are opened on both sides of the inner wall of the U-shaped frame (31). The two limiting grooves (311) are used to limit the two ends of the battery plate to form a fixation.
3. The lead-acid battery heating and curing kiln according to claim 2, characterized in that, The fixing component (3) also includes a baffle (32), two elastic telescopic rods (33) and two limiting blocks (34). The baffle (32) is slidably connected to the U-shaped frame (31). The elastic telescopic rods (33) and the limiting blocks (34) are both fixedly connected to the U-shaped frame (31). The output end of the elastic telescopic rod (33) is fixedly connected to the baffle (32). The limiting blocks (34) are located on the side of the baffle (32) away from the elastic telescopic rods (33). The baffle (32) is used to block the entrance of the limiting groove (311).
4. The lead-acid battery heating and curing kiln according to claim 1, characterized in that, The bracket is equipped with a conveying assembly (4), which includes an electric push rod (41) and a disc (42). The electric push rod (41) is fixedly connected to the bracket, and the disc (42) is rotatably connected to the rotating rod (24). The output end of the electric push rod (41) is fixedly connected to the disc (42).
5. The lead-acid battery heating and curing kiln according to claim 1, characterized in that, The bracket is fixedly connected to a motor (25), and the output end of the motor (25) is fixedly connected to a gear (21).
6. The lead-acid battery heating and curing kiln according to claim 1, characterized in that, The outer wall of the rotating rod (24) is fixedly connected with several limiting strips (26), and the inner wall recess of the rotating sleeve (22) is slidably connected with the limiting strips (26).
7. A lead-acid battery heating and curing kiln according to claim 6, characterized in that, Several of the limiting strips (26) are arranged in a ring array on the outer wall of the rotating rod (24).