A lead acid battery formation station that prevents workers from inhaling acid mist

Abstract

The utility model relates to a lead -acid battery formation platform of preventing staff inhaling acid mist belongs to lead -acid battery formation technical field, including water tank, the top fixed mounting of water tank has the support base, the top fixed mounting of support base has the processing outer bucket, the inner bottom wall fixed mounting of processing outer bucket has the support ring, the top fixed mounting of support ring has the formation groove. This lead -acid battery formation platform of preventing staff inhaling acid mist, set up cooling and cleaning dual -purpose assembly through on water tank and processing outer bucket, through the cooling delivery pump and send the cooling water to the processing outer bucket, the formation groove is cooled, from the overflow pipe overflow, backflow to the water tank through the cooling net pipe cooling, after the formation is completed, through the cleaning pump and draw out the water, the lead -acid battery is rinsed and cleaned, then take out the lead -acid battery again, prevent the lead -acid battery when shifting from carrying acid mist escape.

Description

Technical Field

[0001] This utility model relates to the field of lead-acid battery formation technology, specifically to a lead-acid battery formation platform that prevents workers from inhaling acid mist. Background Technology

[0002] The lead-acid battery formation station is a key piece of equipment in lead-acid battery production, primarily used in the battery formation process. By applying direct current, the active material on the positive electrode plate undergoes electrochemical oxidation to generate lead dioxide, while the negative electrode plate undergoes electrochemical reduction to generate spongy lead, thereby activating battery performance. This equipment features automatic feeding and discharging, constant formation water temperature and level, and automatic acid mist collection and discharge. It also employs an integrated conveyor chain and water circulation system, enabling simultaneous feeding and charging, improving production efficiency and environmental friendliness. Furthermore, the formation station is equipped with an automatic charging system and a wireless single-cell voltage monitoring module, reducing human error, monitoring battery status in real time, and ensuring stable and reliable formation quality.

[0003] Utility model patent CN217544706U discloses a lead-acid battery formation tank, belonging to the field of lead-acid battery technology. It primarily addresses the problems of insufficient cooling and uncontrollable temperature rise during the formation process of lead-acid batteries. Its main features include a formation tank body and a roller conveyor lifting mechanism; wherein the formation tank body is divided into a formation water tank and a drainage tank by a drainage baffle; and the lifting mechanism is located within the formation water tank. This utility model features a simple structure, convenient operation, good cooling effect, and controllable temperature rise of the battery to be formed, and is mainly used for temperature rise control in the lead-acid battery formation process.

[0004] However, in the process of using a common lead-acid battery formation stand, after the slide is completed, the lead-acid battery needs to be removed and cleaned. During this process, acid fumes can easily escape, causing workers to inhale the acid fumes. Therefore, a lead-acid battery formation stand that prevents workers from inhaling acid fumes is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a lead-acid battery formation platform that prevents workers from inhaling acid fumes. It has advantages such as being able to directly clean the lead-acid battery after formation and avoiding acid fumes from escaping during battery transfer, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A lead-acid battery formation platform for preventing workers from inhaling acid fumes includes a water tank, a support base fixedly installed on the top of the water tank, a processing outer barrel fixedly installed on the top of the support base, a support ring fixedly installed on the inner bottom wall of the processing outer barrel, a formation tank fixedly installed on the top of the support ring, and a cooling and cleaning dual-purpose component provided on the water tank and the processing outer barrel.

[0008] The cooling and cleaning dual-purpose assembly includes a cooling delivery pump fixedly installed on the bottom wall of the water tank. A delivery pipe is fixedly installed at the output end of the cooling delivery pump. One end of the delivery pipe extends into the outer processing tank. An overflow pipe is fixedly installed on one side of the outer processing tank. A cooling mesh pipe is fixedly installed at one end of the overflow pipe. A connecting pipe is fixedly installed at one end of the cooling mesh pipe. The connecting pipe is connected to the water tank. Three cleaning pumps are fixedly installed on the bottom wall of the water tank. A cleaning pipe is fixedly installed at the output end of the cleaning pump. One end of the cleaning pipe is connected to the outer processing tank. The output end of the cleaning pipe faces the top of the chemical forming tank.

[0009] Furthermore, a delivery valve is fixedly installed on the surface of the delivery pipe, an overflow valve is fixedly installed on the surface of the overflow pipe, and a booster pump is fixedly installed on the surface of the connecting pipe.

[0010] Furthermore, a drain pipe is fixedly installed at the bottom of the formation tank, a drain valve is fixedly installed on the surface of the drain pipe, and one end of the drain pipe extends to the outside of the support base.

[0011] Furthermore, a support frame is fixedly installed on the top of the water tank, and a cooling fan is fixedly installed on the top of the support frame, with the output end of the cooling fan facing the cooling network pipe.

[0012] Furthermore, a limiting platform is fixedly installed on the inner side wall of the formation tank, mounting feet are fixedly installed on the bottom of the water tank, a drain pipe is fixedly installed on the bottom of the water tank, and a drain valve is fixedly installed on the surface of the drain pipe.

[0013] Furthermore, a water supply pipe is fixedly installed on the top of the water tank, and an inlet pipe is fixedly installed on one side of the formation tank. The input end of the inlet pipe extends to the outside of the outer processing barrel, and an inlet valve is fixedly installed on the surface of the inlet pipe.

[0014] Furthermore, a sealing top cover is hinged to the top of the outer processing barrel, an acid drain pipe is fixedly installed on the top of the sealing top cover, an acid drain fan is fixedly installed inside the acid drain pipe, and a connecting hose is fixedly installed at the output end of the acid drain pipe.

[0015] Compared with the prior art, this utility model provides a lead-acid battery formation platform to prevent workers from inhaling acid fumes, and has the following beneficial effects:

[0016] This lead-acid battery formation table, designed to prevent workers from inhaling acid fumes, incorporates a dual-purpose cooling and cleaning system on the water tank and the outer processing tank. A cooling pump delivers cooling water to the outer processing tank to cool the formation tank. Water overflows from the overflow pipe, is cooled by the cooling network, and then flows back to the water tank. After formation, a cleaning pump extracts the water to rinse and clean the lead-acid batteries before they are removed. This prevents acid fumes from escaping during battery transfer, thus solving the problem of acid fumes easily escaping and causing workers to inhale them, which is common in lead-acid battery formation tables where, after the batteries are removed from the tank and cleaned, acid fumes can easily escape during this process. Attached Figure Description

[0017] Figure 1 This is a front sectional view of the present invention;

[0018] Figure 2 This is a side view of the present invention;

[0019] Figure 3 This is a top view of the outer barrel of this utility model.

[0020] Figure 4 This is a three-dimensional view of the formation tank of this utility model.

[0021] In the diagram: 1. Water tank; 2. Support base; 3. Processing outer barrel; 4. Support ring; 5. Formation tank; 6. Cooling transfer pump; 7. Transfer pipe; 71. Transfer valve; 8. Overflow pipe; 81. Overflow valve; 9. Cooling network pipe; 10. Connecting pipe; 101. Booster pump; 11. Cleaning pump; 12. Cleaning pipe; 13. Drain pipe; 131. Drain valve; 14. Support frame; 15. Cooling fan; 16. Limiting platform; 17. Mounting feet; 18. Drain pipe; 181. Drain valve; 19. Water supply pipe; 20. Liquid inlet pipe; 201. Liquid inlet valve; 21. Sealing top cover; 22. Acid discharge pipe; 23. Acid discharge fan; 24. Connecting hose. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4In this embodiment, a lead-acid battery formation platform for preventing workers from inhaling acid mist includes a water tank 1, a support base 2 fixedly installed on the top of the water tank 1, a processing outer barrel 3 fixedly installed on the top of the support base 2, a support ring 4 fixedly installed on the inner bottom wall of the processing outer barrel 3, a formation tank 5 fixedly installed on the top of the support ring 4, and a cooling and cleaning dual-purpose component is provided on the water tank 1 and the processing outer barrel 3.

[0024] The cooling and cleaning dual-purpose component includes a cooling delivery pump 6 fixedly installed on the bottom wall of the water tank 1. A delivery pipe 7 is fixedly installed at the output end of the cooling delivery pump 6. One end of the delivery pipe 7 extends into the processing outer barrel 3. An overflow pipe 8 is fixedly installed on one side of the processing outer barrel 3. A cooling mesh pipe 9 is fixedly installed at one end of the overflow pipe 8. A connecting pipe 10 is fixedly installed at one end of the cooling mesh pipe 9. The connecting pipe 10 is connected to the water tank 1. Three cleaning pumps 11 are fixedly installed on the bottom wall of the water tank 1. A cleaning pipe 12 is fixedly installed at the output end of the cleaning pump 11. One end of the cleaning pipe 12 is connected to the processing outer barrel 3. The output end of the cleaning pipe 12 faces the top of the chemical formation tank 5.

[0025] Specifically, the lead-acid battery is placed in the formation tank 5 for formation. Water is pumped from the water tank 1 to the processing outer barrel 3 by the cooling transfer pump 6 to cool the formation tank 5. After being cooled by the overflow pipe 8 and the cooling network pipe 9, the water is discharged back to the water tank 1 through the connecting pipe 10. After the formation is completed, water is pumped out by the cleaning pump 11 to rinse the lead-acid battery in the formation tank 5 to prevent acid mist from escaping when the lead-acid battery is removed.

[0026] Secondly, a conveying valve 71 is fixedly installed on the surface of the conveying pipe 7, an overflow valve 81 is fixedly installed on the surface of the overflow pipe 8, and a booster pump 101 is fixedly installed on the surface of the connecting pipe 10.

[0027] Please see Figure 1 and Figure 2 In this embodiment, a drain pipe 13 is fixedly installed at the bottom of the formation tank 5, and a drain valve 131 is fixedly installed on the surface of the drain pipe 13. One end of the drain pipe 13 extends to the outside of the support base 2.

[0028] A support frame 14 is fixedly installed on the top of the water tank 1, and a cooling fan 15 is fixedly installed on the top of the support frame 14. The output end of the cooling fan 15 faces the cooling network pipe 9. The cooling fan 15 rotates to provide air cooling for the water in the cooling network pipe 9.

[0029] Please see Figure 1 and Figure 2 In this embodiment, a limiting platform 16 is fixedly installed on the inner side wall of the formation tank 5, an installation foot 17 is fixedly installed on the bottom of the water tank 1, a drain pipe 18 is fixedly installed on the bottom of the water tank 1, and a drain valve 181 is fixedly installed on the surface of the drain pipe 18.

[0030] Among them, a water supply pipe 19 is fixedly installed on the top of the water tank 1, and an inlet pipe 20 is fixedly installed on one side of the formation tank 5. The input end of the inlet pipe 20 extends to the outside of the processing outer barrel 3, and an inlet valve 201 is fixedly installed on the surface of the inlet pipe 20.

[0031] Secondly, a sealing top cover 21 is hinged to the top of the outer barrel 3. An acid discharge pipe 22 is fixedly installed on the top of the sealing top cover 21. An acid discharge fan 23 is fixedly installed inside the acid discharge pipe 22. A connecting hose 24 is fixedly installed at the output end of the acid discharge pipe 22. When the sealing top cover 21 is closed, the acid discharge fan 23 is started to extract the acid mist during the formation process.

[0032] The working principle of the above embodiment is as follows: the lead-acid battery is placed in the formation tank 5 and formation is carried out in the formation tank 5. The water in the water tank 1 is pumped out to the processing outer barrel 3 by the cooling transfer pump 6 to cool the formation tank 5. After being cooled by the overflow pipe 8 and the cooling network pipe 9, the water is discharged back to the water tank 1 through the connecting pipe 10. After the formation is completed, the drain pipe 13 discharges the solution. The water is then pumped out by the cleaning pump 11 to rinse the lead-acid battery in the formation tank 5. The rinsing liquid is discharged at the same time.

[0033] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0034] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lead-acid battery formation platform for preventing workers from inhaling acid fumes, comprising a water tank (1), characterized in that: A support base (2) is fixedly installed on the top of the water tank (1), a processing outer barrel (3) is fixedly installed on the top of the support base (2), a support ring (4) is fixedly installed on the inner bottom wall of the processing outer barrel (3), a formation tank (5) is fixedly installed on the top of the support ring (4), and a cooling and cleaning dual-purpose component is provided on the water tank (1) and the processing outer barrel (3). The cooling and cleaning dual-purpose assembly includes a cooling delivery pump (6) fixedly installed on the bottom wall of the water tank (1). A delivery pipe (7) is fixedly installed at the output end of the cooling delivery pump (6). One end of the delivery pipe (7) extends into the processing outer barrel (3). An overflow pipe (8) is fixedly installed on one side of the processing outer barrel (3). A cooling mesh pipe (9) is fixedly installed at one end of the overflow pipe (8). A connecting pipe (10) is fixedly installed at one end of the cooling mesh pipe (9). The connecting pipe (10) is connected to the water tank (1). Three cleaning pumps (11) are fixedly installed on the bottom wall of the water tank (1). A cleaning pipe (12) is fixedly installed at the output end of the cleaning pump (11). One end of the cleaning pipe (12) is connected to the processing outer barrel (3). The output end of the cleaning pipe (12) faces the top of the chemical forming tank (5).

2. A lead-acid battery formation platform for preventing workers from inhaling acid fumes according to claim 1, characterized in that: A delivery valve (71) is fixedly installed on the surface of the delivery pipe (7), an overflow valve (81) is fixedly installed on the surface of the overflow pipe (8), and a booster pump (101) is fixedly installed on the surface of the connecting pipe (10).

3. A lead-acid battery formation platform for preventing workers from inhaling acid fumes according to claim 1, characterized in that: A drain pipe (13) is fixedly installed at the bottom of the formation tank (5), and a drain valve (131) is fixedly installed on the surface of the drain pipe (13). One end of the drain pipe (13) extends to the outside of the support base (2).

4. A lead-acid battery formation platform for preventing workers from inhaling acid fumes according to claim 1, characterized in that: A support frame (14) is fixedly installed on the top of the water tank (1), and a cooling fan (15) is fixedly installed on the top of the support frame (14). The output end of the cooling fan (15) faces the cooling network pipe (9).

5. A lead-acid battery formation platform for preventing workers from inhaling acid fumes according to claim 1, characterized in that: A limiting platform (16) is fixedly installed on the inner side wall of the formation tank (5), an installation foot (17) is fixedly installed on the bottom of the water tank (1), a drain pipe (18) is fixedly installed on the bottom of the water tank (1), and a drain valve (181) is fixedly installed on the surface of the drain pipe (18).

6. A lead-acid battery formation platform for preventing workers from inhaling acid fumes according to claim 1, characterized in that: A water supply pipe (19) is fixedly installed on the top of the water tank (1), and an inlet pipe (20) is fixedly installed on one side of the chemical formation tank (5). The input end of the inlet pipe (20) extends to the outside of the processing outer barrel (3), and an inlet valve (201) is fixedly installed on the surface of the inlet pipe (20).

7. A lead-acid battery formation platform for preventing workers from inhaling acid fumes according to claim 1, characterized in that: The top of the processing outer barrel (3) is hinged with a sealing top cover (21), and an acid drain pipe (22) is fixedly installed on the top of the sealing top cover (21). An acid drain fan (23) is fixedly installed inside the acid drain pipe (22), and a connecting hose (24) is fixedly installed at the output end of the acid drain pipe (22).

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