Positive and negative power line cutting and welding mechanism

CN224790149UActive Publication Date: 2026-09-22DONGGUAN AKE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202522245622.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-22
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0003]但是,上述产品中,现有的组装方式都是通过工人手动组装,组装效率低,而且组装质量较差,很难保证产品的良品概率,为此需要设计一种专门用于生产发光波波球手柄的机械设备,用于全自动生产,降低人工成本,而在这种机械设备中,由于玩具手柄上需要有按键开关,按键开关需要安装到位后再进行焊接操作,市面上还没有给按键开关、电源线、正负极电极片焊接的自动化器械,导致焊接动作必须由人工手动完成,无法做到这类玩具的自动化组装生产

Benefits of technology

1、利用两个剥线裁切机构分别裁切出正极电源线和负极电源线,并对正极电源线和负极电源线的两端进行剥线操作;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of positive and negative electrode power line cutting and welding mechanism, it is related to the field of automation equipment, including rack, bottom shell fixture is equipped on the rack, and toy bottom shell is detachably installed in bottom shell fixture;Front and rear ends in the toy bottom shell are respectively inserted and cooperated with installation negative electrode piece and positive electrode piece, and key switch is embedded and installed in toy bottom shell, two wire-stripping cutting mechanisms are fixedly installed on workbench, and negative electrode line conveying welder is fixedly installed on one of wire-stripping cutting mechanisms, and positive electrode line conveying welder is fixedly installed on the other wire-stripping cutting mechanism;Negative electrode line conveying welder is conveyed and welded between negative electrode piece and key switch, and positive electrode line conveying welder is conveyed and welded on positive electrode piece;The utility model realizes the effect of automatic wiring welding, avoids the uncertainty of manual welding, and the welding yield is higher, and efficiency is faster, beneficial to mass production.
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Description

Technical Field

[0001] This utility model relates to the field of automated equipment, and in particular to a mechanism for cutting and welding positive and negative power lines. Background Technology

[0002] The production of the handle for the LED glowing ball toy requires manual assembly. Specifically, the positive and negative electrodes are first installed inside the bottom shell, then the button switch and the LED bulb wire are soldered on, and finally the top cover is placed on the bottom shell and locked in place with screws. For example, prior art (publication number: CN306150648S, publication date: 2020.11.03) discloses a toy handle (LED glowing ball), whose structure consists of a bottom shell, top cover, button switch, and LED bulb wire.

[0003] However, the existing assembly methods for the aforementioned products all rely on manual assembly by workers, resulting in low assembly efficiency and poor assembly quality, making it difficult to guarantee the probability of product yield. Therefore, it is necessary to design a special mechanical device for producing light-up bubble ball handles for fully automated production, thereby reducing labor costs. However, in such a mechanical device, since the toy handles need to have button switches, the button switches need to be installed in place before welding operations are performed. There are currently no automated machines on the market for welding button switches, power cords, and positive and negative electrode plates, which means that the welding action must be completed manually, making it impossible to achieve automated assembly and production of this type of toy. Utility Model Content

[0004] To overcome the shortcomings mentioned above, this utility model provides a technical solution that can solve the above problems.

[0005] A positive and negative power cord cutting and welding mechanism includes a frame, a worktable fixedly installed on the frame, a slide rail fixedly installed on the worktable, a slider slidably installed on the slide rail, a bottom shell fixture installed on the slider, and a toy bottom shell detachably installed inside the bottom shell fixture. The toy's bottom shell has a negative electrode plate and a positive electrode plate respectively inserted and fitted at the front and rear ends. A button switch is embedded in the toy's bottom shell. Two wire stripping and cutting mechanisms are fixedly installed on the worktable. One of the wire stripping and cutting mechanisms is fixedly installed with a negative wire conveying and welding device, and the other wire stripping and cutting mechanism is fixedly installed with a positive wire conveying and welding device. The two wire stripping and cutting mechanisms are respectively equipped with a positive power line and a negative power line. The negative power line conveying and welding device conveys and welds the negative power line between the negative electrode plate and the push-button switch, and the positive power line conveying and welding device conveys and welds the positive power line onto the positive electrode plate.

[0006] Furthermore: the wire stripping and cutting mechanism includes a wire stripping table, a wire feeding mechanism, a pushing mechanism, a wire feeding motor, and a wire stripping knife assembly. The wire stripping table is fixedly installed on the workbench. The wire feeding mechanism includes several staggered wire wheels. The positive power line and the negative power line are respectively passed between several wire wheels in the two wire stripping and cutting mechanisms. The pushing mechanism includes a slide rod, a slide table, and a pushing cylinder. The bottom side of the slide rod and one end of the pushing cylinder are fixedly installed on the wire stripping table. The slide table is slidably installed on the slide rod. The pushing cylinder drives the slide rod to move closer to or away from the wire feeding mechanism. The wire feeding motor is fixedly installed on the slide table. The wire stripping knife assembly is installed on the wire stripping table. The rotor of the wire feeding motor drives the positive power line and the negative power line to be input into the wire stripping knife assembly.

[0007] Furthermore: the wire stripper assembly includes a guide rail, two sliding blade holders, and two cutting cylinders. The guide rail is fixedly mounted on the wire stripping table, and the two sliding blade holders are slidably mounted on the guide rail. Wire stripping tools and cutting tools are installed on the inner fixing pins of the sliding blade holders. The wire stripping tools and cutting tools of the two sliding blade holders are arranged alternately. The rotor of the wire feeding motor drives the positive and negative power lines to be input between the wire stripping tools and cutting tools of the two sliding blade holders. The cutting cylinders drive the sliding blade holders to move, and the wire stripping tools strip the wires on the positive and negative power lines, while the cutting tools cut the wires on the positive and negative power lines.

[0008] Furthermore: the negative electrode wire conveying and welding device includes a first machine base, a belt conveyor, two first gripper mechanisms, and two first welding mechanisms. The first machine base is fixedly installed on the wire stripping table, and the belt conveyor is fixedly installed on the first machine base. The belt conveyor drives the two first gripper mechanisms to move back and forth. The two first gripper mechanisms clamp the negative electrode power wire in the wire stripping and cutting mechanism and convey it to the negative electrode plate and the push button switch on the bottom shell of the toy via the belt conveyor. The two first welding mechanisms are fixedly installed on the first machine base and respectively weld the two ends of the negative electrode power wire to the negative electrode plate and the push button switch.

[0009] Furthermore: the first welding mechanism includes a first lifting cylinder, a translation cylinder, and a first welding head. The first lifting cylinder is fixedly installed on the first machine platform. The first lifting cylinder drives the translation cylinder to move up and down. The translation cylinder drives the first welding head to slide horizontally on the negative electrode plate and the push button switch of the toy's bottom shell.

[0010] Furthermore: the positive electrode wire conveying and welding device includes a second machine base, a lead screw conveyor, a second gripper mechanism, and a second welding mechanism. The second machine base is fixedly installed on the wire stripping table, and the lead screw conveyor is fixedly installed on the second machine base. The lead screw conveyor drives the second gripper mechanism to move back and forth. The second gripper mechanism clamps the positive electrode power wire in the wire stripping and cutting mechanism and conveys it to the positive electrode plate above the toy's bottom shell through the lead screw conveyor. The second welding mechanism is fixedly installed on the second machine base and welds one end of the positive electrode power wire to the positive electrode plate.

[0011] Furthermore: the second welding mechanism includes a second lifting cylinder and a second welding head. The second lifting cylinder is fixedly installed on the second machine platform. The second lifting cylinder drives the second welding head to move up and down. The second welding head performs welding on the positive electrode plate of the toy's bottom shell.

[0012] Furthermore, a third lifting cylinder is installed between the belt conveyor and the first gripper mechanism, and the third lifting cylinder drives the first gripper mechanism to move up and down.

[0013] Furthermore, a fourth lifting cylinder is installed between the screw conveyor and the second gripper mechanism, and the fourth lifting cylinder drives the second gripper mechanism to move up and down.

[0014] Furthermore, a button positive electrode soldering device is fixedly installed on the workbench, which solders the other end of the positive power line to the button switch.

[0015] Furthermore: the button positive electrode welder includes a third machine base, a fifth lifting cylinder and a third welding head. The third machine base is fixedly installed on the workbench, and the fifth lifting cylinder is fixedly installed on the third machine base. The fifth lifting cylinder drives the third welding head to move up and down. The third welding head is located above the button switch.

[0016] Furthermore, the first, second, and third welding heads are all equipped with solder replenishment mechanisms on their sides. The solder replenishment mechanism includes a right-angle frame, a sixth lifting cylinder, a horizontal rod, and a solder replenishment tube. The right-angle frame is fixedly installed on the workbench, the sixth lifting cylinder is fixedly installed on the right-angle frame, and the sixth lifting cylinder drives the horizontal rod to move up and down. The solder replenishment tube is fixedly installed on the horizontal rod, and solder replenishment holes are formed inside the solder replenishment tube. The lower end of the solder replenishment tube is correspondingly set on the upper side of the negative electrode plate, the positive electrode plate, and the push button switch.

[0017] Compared with the prior art, the beneficial effects of this utility model are: 1. Use two wire stripping and cutting mechanisms to cut out the positive power line and the negative power line respectively, and strip the wires at both ends of the positive power line and the negative power line. 2. After the negative power line is stripped and cut, it is conveyed to the top of the bottom housing fixture through the negative power line conveyor welding device. At this time, one end of the negative power line is above the negative electrode plate, and the other end of the negative power line is above the negative welding position of the push button switch, and then the automatic welding action is performed. 3. After the positive power line is stripped and cut, it is conveyed to the top of the bottom housing fixture through the positive line conveyor welding device. At this time, one end of the positive power line is above the positive electrode plate, and then the automatic welding action is performed.

[0018] This invention achieves automated wiring and welding, avoiding the uncertainties of manual welding, resulting in higher welding yield, faster efficiency, and benefits for mass production.

[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 yes Figure 1 A magnified structural diagram at point A; Figure 3 This is a schematic diagram of the installation structure of the wire stripping and cutting mechanism, the negative wire conveying and welding device, and the key positive electrode welding device on the workbench; Figure 4 This is a structural diagram of the wire stripping and cutting mechanism, the negative wire conveying and welding device, and the key positive electrode welding device; Figure 5 yes Figure 4 A magnified structural diagram at point B; Figure 6 yes Figure 4 A magnified structural diagram at point C; Figure 7 This is a schematic diagram of the installation structure of the negative electrode wire conveying welder on the wire stripping and cutting mechanism; Figure 8 yes Figure 7 A structural diagram from another perspective; Figure 9 This is a schematic diagram of the installation structure of the positive electrode wire conveying welder on the wire stripping and cutting mechanism; Figure 10 yes Figure 9 A magnified structural diagram at point D; Figure 11 This is a schematic diagram of the positive electrode soldering device and soldering mechanism for the button.

[0022] The diagram shows: 1. Frame; 2. Workbench; 3. Slide rail; 4. Slider; 5. Bottom shell fixture; 6. Toy bottom shell; 7. Negative electrode plate; 8. Positive electrode plate; 9. Push button switch; 10. Wire stripping and cutting mechanism; 101. Wire stripping table; 102. Wire feeding mechanism; 103. Pushing mechanism; 1031. Slide rod; 1032. Slide table; 1033. Pushing cylinder; 104. Wire feeding motor; 105. Wire stripping knife assembly; 1051. Guide rail; 1052. Sliding knife holder; 1053. Wire cutting cylinder; 11. Negative electrode wire conveying welding device; 111. First machine base; 112. Belt conveyor; 113. First gripper mechanism; 114. First welding mechanism; 1141. First lifting cylinder; 1142. Translation cylinder; 1143. First welding head; 12. Positive electrode wire conveyor welding device; 121. Second machine base; 122. Screw conveyor; 123. Second gripper mechanism; 124. Second welding mechanism; 1241. Second lifting cylinder; 1242. Second welding head; 13. Positive power cord; 14. Negative power cord; 15. Wire reel; 16. Wire stripper; 17. Wire cutter; 18. Third lifting cylinder; 19. Fourth lifting cylinder; 20. Button positive electrode welder; 201. Third machine base; 202. Fifth lifting cylinder; 203. Third welding head; 21. Soldering mechanism; 211. Right-angle bracket; 212. Sixth lifting cylinder; 213. Horizontal bar; 214. Soldering tube; 22. Repairing through-holes with solder. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0024] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0025] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] like Figure 1-11 As shown, the present invention provides a positive and negative power cord cutting and welding mechanism, including a frame 1, a workbench 2 fixedly installed on the frame 1, a slide rail 3 fixedly installed on the workbench 2, a slider 4 slidably installed on the slide rail 3, a bottom shell fixture 5 installed on the slider 4, and a toy bottom shell 6 detachably installed inside the bottom shell fixture 5. The toy's bottom shell 6 has a negative electrode plate 7 and a positive electrode plate 8 respectively inserted and fitted into its front and rear ends. A button switch 9 is embedded in the toy's bottom shell 6. Two wire stripping and cutting mechanisms 10 are fixedly installed on the workbench 2. One of the wire stripping and cutting mechanisms 10 is fixedly installed with a negative wire conveying and welding device 11, and the other wire stripping and cutting mechanism 10 is fixedly installed with a positive wire conveying and welding device 12. The two wire stripping and cutting mechanisms 10 are respectively provided with a positive power line 13 and a negative power line 14. The negative power line conveying and welding device 11 conveys and welds the negative power line 14 between the negative electrode plate 7 and the push button switch 9, and the positive power line conveying and welding device 12 conveys and welds the positive power line 13 onto the positive electrode plate 8.

[0029] The principle is as follows: Two wire stripping and cutting mechanisms 10 are used to cut the positive power line 13 and the negative power line 14 respectively, and the two ends of the positive power line 13 and the negative power line 14 are stripped. After the negative power line 14 is stripped and cut, it is conveyed to the top of the bottom housing fixture 5 by the negative wire conveying welding device 11. At this time, one end of the negative power line 14 is above the negative electrode plate 7, and the other end of the negative power line 14 is above the negative welding position of the push button switch 9, and then automatic welding is performed. After the positive power line 13 is stripped and cut, it is conveyed to the top of the bottom housing fixture 5 by the positive wire conveying welding device 12. At this time, one end of the positive power line 13 is above the positive electrode plate 8, and then automatic welding is performed. This achieves the effect of automatic wiring and welding, avoids the uncertainty of manual welding, has a higher welding yield, is more efficient, and is beneficial to mass production.

[0030] Furthermore: The wire stripping and cutting mechanism 10 includes a wire stripping table 101, a wire feeding mechanism 102, a pushing mechanism 103, a wire feeding motor 104, and a wire stripping knife assembly 105. The wire stripping table 101 is fixedly installed on the workbench 2. The wire feeding mechanism 102 includes several staggered wire reels 15. The positive power line 13 and the negative power line 14 are respectively passed between several wire reels 15 in the two wire stripping and cutting mechanisms 10. The pushing mechanism 103 includes a slide rod 1031, a slide table 1032, and a pushing cylinder 1033. The bottom side of the slide rod 1031 and one end of the pushing cylinder 1033 are both fixedly installed on the wire stripping table 101. The slide table 1032 is slidably fitted on the slide rod 1031. The pushing cylinder 1033 drives the slide rod 1031 to move closer to or away from the wire feeding mechanism. The mechanism 102 is configured such that the wire feeding motor 104 is fixedly mounted on the slide table 1032, and the wire stripping knife assembly 105 is mounted on the wire stripping table 101. The rotor of the wire feeding motor 104 drives the positive power line 13 and the negative power line 14 to be fed into the wire stripping knife assembly 105. The setting of the wire reel 15 facilitates the stable feeding of the positive power line 13 and the negative power line 14. Through the rotation of the wire feeding motor 104, the positive power line 13 and the negative power line 14 can be effectively fed into the wire stripping knife assembly 105. The wire stripping knife cuts the outer sheath at both ends of the power line, and then the movement of the pushing mechanism 103 is used to strip the outer sheath at both ends of the power line, and then the positive power line 13 and the negative power line 14 are cut and separated, which facilitates the subsequent welding operation.

[0031] Furthermore: the wire stripper assembly 105 includes a guide rail 1051, two sliding blade holders 1052, and two wire cutting cylinders 1053. The guide rail 1051 is fixedly mounted on the wire stripping table 101. The two sliding blade holders 1052 are slidably mounted on the guide rail 1051. Wire stripping blades 16 and wire cutting blades 17 are mounted on the inner fixing pins of the sliding blade holders 1052. The wire stripping blades 16 and wire cutting blades 17 of the two sliding blade holders 1052 are arranged alternately. The rotor of the wire feeding motor 104 drives the positive power line 13 and the negative power line 14 to be input to the two sliding blades. Between the wire stripper 16 and the wire cutter 17 of the frame 1052, the wire cutting cylinder 1053 drives the sliding blade holder 1052 to move. The wire stripper 16 strips the wires on the positive power line 13 and the negative power line 14, and the wire cutter 17 cuts the wires on the positive power line 13 and the negative power line 14. The wire stripper 16 can be used to cut the outer sheath at both ends of the power line, and with the movement of the pushing mechanism 103, the technical effect of stripping the outer sheath can be achieved. Finally, the wire cutter 17 is used to cut and separate the positive power line 13 and the negative power line 14.

[0032] Furthermore, the negative electrode wire conveying and welding device 11 includes a first machine base 111, a belt conveyor 112, two first gripper mechanisms 113, and two first welding mechanisms 114. The first machine base 111 is fixedly installed on the wire stripping table 101, and the belt conveyor 112 is fixedly installed on the first machine base 111. The belt conveyor 112 drives the two first gripper mechanisms 113 to move back and forth. The two first gripper mechanisms 113 grip the negative electrode power wire 14 in the wire stripping and cutting mechanism 10 and convey it to the negative electrode plate 7 and the push button switch 9 on the toy bottom shell 6 via the belt conveyor 112. The two first welding mechanisms 114 are fixedly installed on the first machine base 111 and respectively weld the two ends of the negative electrode power wire 14 to the negative electrode plate 7 and the push button switch 9. This can realize the conveying and welding of the negative electrode power wire 14 after cutting and segmenting, realize the automated welding action of the negative electrode power wire 14, and improve the welding yield and welding efficiency.

[0033] Furthermore, the first welding mechanism 114 includes a first lifting cylinder 1141, a translation cylinder 1142, and a first welding head 1143. The first lifting cylinder 1141 is fixedly installed on the first machine base 111. The first lifting cylinder 1141 drives the translation cylinder 1142 to move up and down. The translation cylinder 1142 drives the first welding head 1143 to slide horizontally on the negative electrode plate 7 and the push button switch 9 of the toy's bottom shell 6. The first lifting cylinder 1141 can be used to control the height position of the first welding head 1143, and the translation cylinder 1142 can be used to control the first welding head 1143 to be aligned above the negative electrode welding position of the push button switch 9, thereby achieving precise welding positioning.

[0034] Furthermore, the positive electrode wire conveying and welding device 12 includes a second machine base 121, a lead screw conveyor 122, a second gripper mechanism 123, and a second welding mechanism 124. The second machine base 121 is fixedly installed on the wire stripping table 101, and the lead screw conveyor 122 is fixedly installed on the second machine base 121. The lead screw conveyor 122 drives the second gripper mechanism 123 to move back and forth. The second gripper mechanism 123 grips the positive electrode power wire 13 in the wire stripping and cutting mechanism 10 and conveys it to the positive electrode plate 8 of the toy bottom shell 6 through the lead screw conveyor 122. The second welding mechanism 124 is fixedly installed on the second machine base 121 and welds one end of the positive electrode power wire 13 to the positive electrode plate 8. This can realize the conveying and welding of the cut and segmented positive electrode power wire 13, realize the automated welding action of the positive electrode power wire 13, and improve the welding yield and welding efficiency.

[0035] Furthermore, the second welding mechanism 124 includes a second lifting cylinder 1241 and a second welding head 1242. The second lifting cylinder 1241 is fixedly installed on the second machine base 121. The second lifting cylinder 1241 drives the second welding head 1242 to move up and down, and the second welding head 1242 performs welding on the positive electrode plate 8 of the toy bottom shell 6. The welding head can be controlled to move closer to the positive electrode plate 8 by controlling the second welding head 1242 to move up and down using the second lifting cylinder 1241, so as to achieve precise welding positioning.

[0036] Furthermore, a third lifting cylinder 18 is installed between the belt conveyor 112 and the first gripper mechanism 113. The third lifting cylinder 18 drives the first gripper mechanism 113 to move up and down. The third lifting cylinder 18 can be used to control the height position of the first gripper mechanism 113, so that the end of the negative power line 14 can be accurately aligned with the upper part of the negative welding position of the button switch 9, thereby achieving precise welding positioning.

[0037] Furthermore: A fourth lifting cylinder 19 is installed between the screw conveyor 122 and the second gripper mechanism 123. The fourth lifting cylinder 19 drives the second gripper mechanism 123 to move up and down. The fourth lifting cylinder 19 can be used to control the lifting and positioning of the second gripper mechanism 123, so as to achieve precise welding positioning of the positive power line 13 on the positive electrode plate 8.

[0038] Furthermore, a button positive electrode welder 20 is fixedly installed on the workbench 2. The button positive electrode welder 20 welds the other end of the positive power line 13 to the button switch 9. This enables automated welding of the other end of the positive power line 13 at the positive electrode welding position of the button switch 9, thereby achieving automated production.

[0039] Furthermore, the button positive electrode welder 20 includes a third machine base 201, a fifth lifting cylinder 202, and a third welding head 203. The third machine base 201 is fixedly installed on the workbench 2, and the fifth lifting cylinder 202 is fixedly installed on the third machine base 201. The fifth lifting cylinder 202 drives the third welding head 203 to move up and down. The third welding head 203 is located above the button switch 9. The fifth lifting cylinder 202 can be used to control the third welding head 203 to move up and down, so that the third welding head 203 is aligned with the positive electrode welding position of the button switch 9 to perform welding, ensuring the accuracy and reliability of the welding process.

[0040] Furthermore, the first welding head 1143, the second welding head 1242, and the third welding head 203 are all equipped with a solder replenishment mechanism 21 on their sides. The solder replenishment mechanism 21 includes a right-angle frame 211, a sixth lifting cylinder 212, a horizontal rod 213, and a solder replenishment tube 214. The right-angle frame 211 is fixedly installed on the workbench 2, and the sixth lifting cylinder 212 is fixedly installed on the right-angle frame 211. The sixth lifting cylinder 212 drives the horizontal rod 213 to move up and down. The solder replenishment tube 214 is fixedly installed on the horizontal rod 213. A solder replenishment hole 22 is formed inside the solder replenishment tube 214. The lower end of the solder replenishment tube 214 is correspondingly set on the upper side of the negative electrode plate 7, the positive electrode plate 8, and the push button switch 9. Solder bars can be inserted into the solder replenishment holes 22. The sixth lifting cylinder 212 drives the solder replenishment tube 214 to move up and down, so that the solder bars can be aligned with the welding position for soldering, thereby realizing automated welding.

[0041] This embodiment does not impose any limitation on the shape, material, structure, etc. of this utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.

Claims

1. A positive and negative power cord cutting and welding mechanism, comprising a frame, a worktable fixedly mounted on the frame, a slide rail fixedly mounted on the worktable, a slider slidably mounted on the slide rail, a bottom shell fixture mounted on the slider, and a toy bottom shell detachably mounted inside the bottom shell fixture; characterized in that: The toy's bottom shell has a negative electrode plate and a positive electrode plate respectively inserted and fitted at the front and rear ends. A button switch is embedded in the toy's bottom shell. Two wire stripping and cutting mechanisms are fixedly installed on the worktable. One of the wire stripping and cutting mechanisms is fixedly installed with a negative wire conveying and welding device, and the other wire stripping and cutting mechanism is fixedly installed with a positive wire conveying and welding device. The two wire stripping and cutting mechanisms are respectively equipped with a positive power line and a negative power line. The negative power line conveying and welding device conveys and welds the negative power line between the negative electrode plate and the push-button switch, and the positive power line conveying and welding device conveys and welds the positive power line onto the positive electrode plate.

2. The positive and negative power line cutting and welding mechanism according to claim 1, characterized in that: The wire stripping and cutting mechanism includes a wire stripping table, a wire feeding mechanism, a pushing mechanism, a wire feeding motor, and a wire stripping knife assembly. The wire stripping table is fixedly installed on the workbench. The wire feeding mechanism includes several staggered wire reels. The positive power line and the negative power line are respectively passed between several wire reels in two wire stripping and cutting mechanisms. The pushing mechanism includes a slide rod, a slide table, and a pushing cylinder. The bottom side of the slide rod and one end of the pushing cylinder are fixedly installed on the wire stripping table. The slide table is slidably installed on the slide rod. The pushing cylinder drives the slide rod to move closer to or away from the wire feeding mechanism. The wire feeding motor is fixedly installed on the slide table. The wire stripping knife assembly is installed on the wire stripping table. The rotor of the wire feeding motor drives the positive power line and the negative power line to be input into the wire stripping knife assembly.

3. The positive and negative power line cutting and welding mechanism according to claim 2, characterized in that: The wire stripper assembly includes a guide rail, two sliding blade holders, and two wire cutting cylinders. The guide rail is fixedly mounted on the wire stripping table. Both sliding blade holders are slidably mounted on the guide rail. Wire stripping and wire cutting tools are installed on the inner fixing pins of the sliding blade holders. The wire stripping and wire cutting tools of the two sliding blade holders are arranged alternately. The rotor of the wire feeding motor drives the positive and negative power lines to be input between the wire stripping and wire cutting tools of the two sliding blade holders. The wire cutting cylinders drive the sliding blade holders to move. The wire stripping tools strip the wire on the positive and negative power lines, and the wire cutting tools cut the wire on the positive and negative power lines.

4. A positive and negative power line cutting and welding mechanism according to any one of claims 2 or 3, characterized in that: The negative electrode wire conveying and welding device includes a first machine base, a belt conveyor, two first gripper mechanisms, and two first welding mechanisms. The first machine base is fixedly installed on the wire stripping table, and the belt conveyor is fixedly installed on the first machine base. The belt conveyor drives the two first gripper mechanisms to move back and forth. The two first gripper mechanisms clamp the negative electrode power wire in the wire stripping and cutting mechanism and convey it to the negative electrode plate and the push button switch on the bottom shell of the toy via the belt conveyor. The two first welding mechanisms are fixedly installed on the first machine base and respectively weld the two ends of the negative electrode power wire to the negative electrode plate and the push button switch.

5. The positive and negative power line cutting and welding mechanism according to claim 4, characterized in that: The first welding mechanism includes a first lifting cylinder, a translation cylinder, and a first welding head. The first lifting cylinder is fixedly installed on the first machine platform. The first lifting cylinder drives the translation cylinder to move up and down. The translation cylinder drives the first welding head to slide horizontally on the negative electrode plate and the push button switch of the toy's bottom shell.

6. A positive and negative power line cutting and welding mechanism according to any one of claims 2 or 3, characterized in that: The positive electrode wire conveying and welding device includes a second machine base, a lead screw conveyor, a second gripper mechanism, and a second welding mechanism. The second machine base is fixedly installed on the wire stripping table, and the lead screw conveyor is fixedly installed on the second machine base. The lead screw conveyor drives the second gripper mechanism to move back and forth. The second gripper mechanism clamps the positive electrode power wire in the wire stripping and cutting mechanism and conveys it to the positive electrode plate above the toy's bottom shell through the lead screw conveyor. The second welding mechanism is fixedly installed on the second machine base and welds one end of the positive electrode power wire to the positive electrode plate.

7. The positive and negative power line cutting and welding mechanism according to claim 6, characterized in that: The second welding mechanism includes a second lifting cylinder and a second welding head. The second lifting cylinder is fixedly installed on the second machine platform. The second lifting cylinder drives the second welding head to move up and down. The second welding head performs welding on the positive electrode plate of the toy's bottom shell.

8. The positive and negative power line cutting and welding mechanism according to claim 6, characterized in that: A button positive electrode soldering device is fixedly installed on the workbench, which solders the other end of the positive power line to the button switch.

9. The positive and negative power line cutting and welding mechanism according to claim 8, characterized in that: The button positive electrode welder includes a third machine base, a fifth lifting cylinder, and a third welding head. The third machine base is fixedly installed on the workbench, and the fifth lifting cylinder is fixedly installed on the third machine base. The fifth lifting cylinder drives the third welding head to move up and down. The third welding head is located above the button switch.

Citation Information

Patent Citations

  • Toy handle (LED light-up ball)

    CN306150648S