An automobile generator regulator support

CN224790445UActive Publication Date: 2026-09-22NINGBO SHUNXING AUTO ELECTRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521139536.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2026-09-22
Estimated Expiration
2035-06-05

AI Technical Summary

Technical Problem

现有设计中,碳刷与组件外壳通常为集成式结构,当碳刷磨损至极限时,用户不得不更换整个碳刷组件,而组件外壳及其他未磨损部件也随之报废,造成材料浪费与维护成本上升

Benefits of technology

本实用新型的碳刷组件可从支架主体拆卸,且碳刷板能独立更换,大幅降低维护成本,减少材料浪费,其中设置的调节件使碳刷板安装拆卸便捷且固定可靠,且弹簧一与移动槽设计可补偿碳刷磨损,保障电接触稳定,设置的连接件能实现碳刷组件的快速拆装,提升维修效率。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224790445U_ABST
    Figure CN224790445U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile generator, and disclose a kind of automobile generator regulator support, including support main part and carbon brush assembly, the carbon brush assembly can be detached from the support main part, and the carbon brush plate in the carbon brush assembly can be independently removed and replaced, to realize the individual maintenance of carbon brush plate, the carbon brush assembly of the utility model can be detached from support main part, and carbon brush plate can be independently replaced, substantially reduce maintenance cost, reduce material waste, wherein the adjusting part is set to make carbon brush plate installation detach convenient and fixed reliable, and spring one and moving groove design can compensate carbon brush wear, guarantee electric contact stable, the connecting piece of setting can realize the quick disassembly of carbon brush assembly, improve repair efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of automotive generator technology, and in particular to an automotive generator regulator bracket. Background Technology

[0002] In automotive alternator systems, the regulator bracket is a key component connecting the carbon brush assembly to the alternator rotor, and its structural design directly affects the ease of carbon brush maintenance and the lifespan of the alternator. Traditional automotive alternator regulator brackets typically use an integrated structure, with the carbon brush assembly fixedly connected to the bracket. When the carbon brushes wear out, the entire carbon brush assembly needs to be replaced, and sometimes the bracket itself needs to be disassembled as well.

[0003] As consumable parts, carbon brushes are subject to wear and tear, which is a common maintenance requirement. In existing designs, carbon brushes and the assembly housing are usually integrated structures. When the carbon brush wears to its limit, the user has to replace the entire carbon brush assembly, and the assembly housing and other unworn parts are also scrapped, resulting in material waste and increased maintenance costs. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing an automotive alternator regulator bracket, enabling quick disassembly of the carbon brush assembly and individual replacement of the carbon brushes, thereby reducing maintenance costs and improving maintenance efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An automotive alternator regulator bracket includes a bracket body and a carbon brush assembly. The carbon brush assembly is detachable from the bracket body, and the carbon brush plates in the carbon brush assembly can be independently removed and replaced to achieve individual maintenance of each carbon brush plate.

[0006] Preferably, the carbon brush assembly includes a first connecting housing, a connecting plate, and a second connecting housing. Both the first connecting housing and the second connecting housing are provided with electrical contacts. The carbon brush plate is mounted on the connecting plate between the first connecting housing and the second connecting housing via an adjusting member.

[0007] Preferably, the adjusting component includes a positioning frame and a push plate. One side of the push plate is connected to the positioning frame. A guide block and a spring are provided on the side of the push plate away from the positioning frame. The spring is sleeved on the outside of the guide block. The carbon brush plate is inserted into the positioning frame. The spring applies an axial elastic force to the positioning frame through the push plate to ensure that the carbon brush plate and the electrical contact are always in close contact, effectively compensating for the displacement caused by carbon brush wear.

[0008] Preferably, the positioning frame is provided with a movable groove, and an elastic clamping plate connected thereto is provided in the movable groove. The elastic clamping plate forms an elastic clamping connection with the carbon brush plate. The elastic deformation force of the elastic clamping plate makes the carbon brush plate detachable and reliably fixed. The elastic clamping plate is provided with a beveled end, which guides the carbon brush plate to be smoothly inserted. The positioning frame is made of a material with good conductivity when in use.

[0009] Preferably, both the first connecting housing and the second connecting housing are provided with a spring groove and a moving groove, with the first spring in the spring groove and the movable part of the positioning frame in the moving groove.

[0010] Preferably, the connecting plate is provided with a connecting member that engages with the first connecting housing and the second connecting housing. The connecting member includes a pressing plate and a second spring. Both the upper and lower ends of the pressing plate are provided with locking ends. The second spring is connected to the pressing plate to provide a reset elastic force. Under the action of the second spring, the locking end of the pressing plate can engage and lock with the locking groove.

[0011] Preferably, the pressing plate is further provided with a guide rod, the spring is sleeved on the guide rod, the connecting plate is provided with a pressing groove, the pressing groove is provided with a guide groove, the guide rod moves in the guide groove, the pressing plate is in the pressing groove, the guide rod and the guide groove ensure the pressing plate moves in a straight line, and avoid tilting or jamming during the locking process.

[0012] Preferably, the connecting plate is further provided with a limiting block to limit the pressing plate. The limiting block acts as a mechanical obstruction to define the effective working range of the pressing plate.

[0013] Preferably, both the first connecting housing and the second connecting housing are provided with snap-fit ​​grooves for connecting to the connector, and the first connecting housing and the second connecting housing are respectively connected to the two snap-fit ​​ends on the pressing plate through the snap-fit ​​grooves to form a detachable snap-fit.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The carbon brush assembly of this utility model can be disassembled from the main body of the bracket, and the carbon brush plate can be replaced independently, which greatly reduces maintenance costs and material waste. The adjustable part makes the carbon brush plate easy to install and disassemble and securely fixed. The spring and moving groove design can compensate for carbon brush wear and ensure stable electrical contact. The connecting part can realize the quick disassembly and assembly of the carbon brush assembly, improving maintenance efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural view of the carbon brush assembly of this utility model; Figure 3 This is an exploded view of the carbon brush assembly structure of this utility model; Figure 4 This is an exploded view of the adjusting component structure of this utility model; Figure 5 This is a structural view of the positioning frame of this utility model; Figure 6 This is an exploded view of the connector structure of this utility model.

[0017] Drawing number explanation: 1. Support body; 2. Carbon brush assembly; 21. Connecting housing one; 22. Connecting plate; 221. Pressing groove; 222. Guide groove; 223. Limiting block; 23. Connecting housing two; 24. Electrical contact piece; 25. Carbon brush plate; 26. Adjusting component; 261. Positioning frame; 2611. Movable groove; 2612. Elastic clamping plate; 2613. Inclined end; 262. Push plate; 263. Guide block; 264. Spring one; 27. Connecting component; 271. Pressing plate; 272. Snap-fit ​​end; 273. Guide rod; 274. Spring two; 28. Snap-fit ​​groove; 29. ​​Spring groove; 210. Moving groove. Detailed Implementation

[0018] The present invention will now be described in further detail with reference to the accompanying drawings.

[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0020] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0021] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number. Example

[0022] Please see Figure 1-6 A car generator regulator bracket includes a bracket body 1 and a carbon brush assembly 2. The carbon brush assembly 2 can be detached from the bracket body 1, and the carbon brush plate 25 in the carbon brush assembly 2 can be removed and replaced independently to achieve individual maintenance of the carbon brush plate 25.

[0023] The carbon brush assembly 2 includes a first connecting housing 21, a connecting plate 22, and a second connecting housing 23. Both the first connecting housing 21 and the second connecting housing 23 are provided with electrical contacts 24. The carbon brush plate 25 is installed on the connecting plate 22 between the first connecting housing 21 and the second connecting housing 23 through an adjusting member 26.

[0024] The adjusting component 26 includes a positioning frame 261 and a push plate 262. One side of the push plate 262 is connected to the positioning frame 261. On the side of the push plate 262 away from the positioning frame 261, there is a guide block 263 and a spring 264. The spring 264 is sleeved on the outside of the guide block 263. The carbon brush plate 25 is inserted into the positioning frame 261. The spring 264 applies an axial elastic force to the positioning frame 261 through the push plate 262 to ensure that the carbon brush plate 25 and the electrical contact piece 24 are always in close contact, effectively compensating for the displacement caused by carbon brush wear.

[0025] The positioning frame 261 is provided with a movable groove 2611, and an elastic clamping plate 2612 connected thereto is provided in the movable groove 2611. The elastic clamping plate 2612 and the carbon brush plate 25 form an elastic clamping connection. The elastic deformation force of the elastic clamping plate 2612 makes the carbon brush plate 25 detachable and reliably fixed. The elastic clamping plate 2612 is provided with a beveled end 2613, which guides the carbon brush plate 25 to be smoothly inserted. The positioning frame 261 is made of a material with good conductivity during use, and the electrical contact piece 24 is electrically connected to the positioning frame 261.

[0026] Both the connecting housing 1 21 and the connecting housing 23 are provided with a spring groove 29 and a moving groove 210. The spring 1 264 is located in the spring groove 29, and the positioning frame 261 is located in the moving groove 210.

[0027] The connecting plate 22 is provided with a connecting member 27 that engages with the connecting housing 1 21 and the connecting housing 23. The connecting member 27 includes a pressing plate 271 and a spring 274. The pressing plate 271 has a locking end 272 at both the upper and lower ends. The spring 274 is connected to the pressing plate 271 to provide a reset elastic force. Under the action of the spring 274, the locking end 272 of the pressing plate 271 can engage and lock with the locking groove 28.

[0028] The pressing plate 271 is also provided with a guide rod 273, and a spring 274 is sleeved on the guide rod 273. The connecting plate 22 is provided with a pressing groove 221, and a guide groove 222 is provided in the pressing groove 221. The guide rod 273 moves in the guide groove 222, and the pressing plate 271 is in the pressing groove 221. The guide rod 273 and the guide groove 222 ensure that the pressing plate 271 moves in a straight line and avoids tilting or jamming during the locking process.

[0029] The connecting plate 22 is also provided with a limiting block 223 to limit the pressing plate 271. The limiting block 223 acts as a mechanical block to define the effective working range of the pressing plate 271.

[0030] Both the first connecting housing 21 and the second connecting housing 23 are provided with snap-fit ​​grooves 28 for connecting to the connector 27. The first connecting housing 21 and the second connecting housing 23 are respectively connected to the two snap-fit ​​ends 272 on the pressing plate 271 through the snap-fit ​​grooves 28 to form a detachable snap-fit.

[0031] During assembly, the carbon brush plate 25 is inserted into the positioning frame 261. The elastic clamping plate 2612 can deform outward through the inclined end 2613. After the carbon brush plate 25 is inserted, the elastic clamping plate 2612 clamps and fixes the carbon brush plate 25. Then, the snap-fit ​​end 272 corresponds to the snap-fit ​​groove 28 on the connecting housing 1 21. The snap-fit ​​end 272 is moved into the snap-fit ​​groove 28 and forms a snap-fit ​​connection with the snap-fit ​​groove 28. Then, the snap-fit ​​groove 28 on the connecting housing 23 corresponds to the snap-fit ​​end 272 and is inserted to form a snap-fit, thereby completing the assembly of the carbon brush assembly 2. The carbon brush assembly 2 is then connected to the bracket body 1 through the electrical contact piece 24. When the carbon brush plate 25 needs to be replaced, press the pressing plate 271 of the connector 27 to move the pressing plate 271 inward, and then separate the first connecting housing 21 and the second connecting housing 23 from the snap-fit ​​end 272. This allows the first connecting housing 21 and the second connecting housing 23 to be separated from the connecting plate 22, exposing the internal positioning frame 261. Then, the carbon brush plate 25 can be pulled away from the positioning frame 261, allowing the carbon brush plate 25 to be quickly removed from the positioning frame 261 for replacement or maintenance.

[0032] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.

Claims

1. A car generator regulator bracket, characterized in that, It includes a support body (1) and a carbon brush assembly (2). The carbon brush assembly (2) can be detached from the support body (1), and the carbon brush plate (25) in the carbon brush assembly (2) can be removed and replaced independently to achieve individual maintenance of the carbon brush plate (25).

2. The automotive generator regulator bracket according to claim 1, characterized in that: The carbon brush assembly (2) includes a first connecting housing (21), a connecting plate (22), and a second connecting housing (23). Both the first connecting housing (21) and the second connecting housing (23) are provided with electrical contacts (24). The carbon brush plate (25) is installed on the connecting plate (22) between the first connecting housing (21) and the second connecting housing (23) through an adjusting member (26).

3. The automotive generator regulator bracket according to claim 2, characterized in that: The adjusting component (26) includes a positioning frame (261) and a push plate (262). One side of the push plate (262) is connected to the positioning frame (261). The side of the push plate (262) away from the positioning frame (261) is provided with a guide block (263) and a spring (264). The spring (264) is sleeved on the outside of the guide block (263). The carbon brush plate (25) is inserted into the positioning frame (261).

4. The automotive generator regulator bracket according to claim 3, characterized in that: The positioning frame (261) is provided with a movable groove (2611), and an elastic clamping plate (2612) connected thereto is provided in the movable groove (2611). The elastic clamping plate (2612) forms an elastic clamping connection with the carbon brush plate (25). The elastic deformation force of the elastic clamping plate (2612) makes the carbon brush plate (25) detachable and reliably fixed. The elastic clamping plate (2612) is provided with a beveled end (2613).

5. The automotive generator regulator bracket according to claim 4, characterized in that: Both the first connecting housing (21) and the second connecting housing (23) are provided with a spring groove (29) and a moving groove (210). The first spring (264) is located in the spring groove (29), and the positioning frame (261) is movably located in the moving groove (210).

6. The automotive generator regulator bracket according to claim 5, characterized in that: The connecting plate (22) is provided with a connector (27) that engages with the first connecting housing (21) and the second connecting housing (23). The connector (27) includes a pressing plate (271) and a second spring (274). The pressing plate (271) has a snap-fit ​​end (272) at both the upper and lower ends. The second spring (274) is connected to the pressing plate (271) to provide a reset elastic force.

7. The automotive generator regulator bracket according to claim 6, characterized in that: The pressing plate (271) is also provided with a guide rod (273), the second spring (274) is sleeved on the guide rod (273), the connecting plate (22) is provided with a pressing groove (221), the pressing groove (221) is provided with a guide groove (222), the guide rod (273) moves in the guide groove (222), and the pressing plate (271) is located in the pressing groove (221).

8. The automotive generator regulator bracket according to claim 7, characterized in that: The connecting plate (22) is also provided with a limiting block (223) for limiting the pressing plate (271).

9. The automotive generator regulator bracket according to claim 8, characterized in that: Both the first connecting housing (21) and the second connecting housing (23) are provided with snap-fit ​​grooves (28) for connecting to the connector (27). The first connecting housing (21) and the second connecting housing (23) are connected to the two snap-fit ​​ends (272) on the pressing plate (271) through the snap-fit ​​grooves (28) to form a detachable snap-fit.