A quick repair wire dismounting device for motor

Abstract

The utility model discloses a kind of motor quick maintenance wire stripping devices, including device ontology, the device ontology includes base and workbench, installation groove is equipped in the workbench, bidirectional screw rod is equipped in the installation groove, the sleeve ring frame one is equipped with rotary cylinder one, the sleeve ring frame two is equipped with rotary cylinder two, rotary cylinder one end connection electric clamp one, rotary cylinder two end connection electric clamp two, the workbench side is equipped with vertical electric slide rail, slidingly equipped with sliding frame in the vertical electric slide rail, sliding frame is equipped with horizontal electric slide rail, slidingly connected sliding seat on the horizontal electric slide rail, sliding seat below connection cylinder one and cylinder two, cylinder below connection stripping roller, cylinder two below connection wire cutting knife, can realize the automation operation, replace traditional manual stripping wire cutting operation, greatly improve the wire stripping speed, reduce the labor intensity of operator.

Description

Technical Field

[0001] This utility model relates to the field of motor repair technology, specifically to a motor quick repair and wire disconnection device. Background Technology

[0002] In the field of motor repair, wire disconnection is a crucial step in troubleshooting motor winding faults. Traditional methods of motor wire disconnection primarily rely on manual operation. Repair personnel use tools such as needle-nose pliers, wire strippers, and scissors to peel and cut the insulation layer of each motor wire, then manually pull out the wire. This method has several drawbacks: On the one hand, the efficiency is extremely low. For motors with dense windings, the disconnection process is time-consuming and laborious, severely impacting the motor's maintenance cycle. On the other hand, the labor intensity is high; prolonged repetitive operations can easily lead to hand fatigue and injury for operators. Furthermore, the adaptability is poor. Different motor models have significantly different wire diameters and winding arrangements, requiring frequent tool changes or adjustments to operating methods, further reducing maintenance efficiency. Therefore, we need to upgrade and modify the existing technology. Utility Model Content

[0003] The purpose of this invention is to provide a quick motor repair and disconnection device to solve the problems mentioned in the background art.

[0004] To solve the above problems, the following technical solutions are provided: Design a rapid motor repair and wire removal device, including a device body, which comprises a base and a worktable. The worktable has a mounting groove, and a bidirectional lead screw is installed in the mounting groove. One end of the bidirectional lead screw is connected to a servo motor, and a first collar frame and a second collar frame are fitted on the bidirectional lead screw. A first rotary cylinder is installed in the first collar frame, and a second rotary cylinder is installed in the second collar frame. One end of the first rotary cylinder is connected to an electric clamp, and one end of the second rotary cylinder is connected to an electric clamp. A vertical electric slide rail is provided on the side of the worktable, and a sliding frame is slidably installed in the vertical electric slide rail. A horizontal electric slide rail is provided on the sliding frame, and a sliding seat is slidably connected to the horizontal electric slide rail. Cylinders one and two are connected below the sliding seat. A wire stripping roller is connected below cylinder one, and a wire cutter is connected below cylinder two.

[0005] Furthermore, a receiving tray is installed above the workbench, and a handle is fixedly installed on the outer wall of the receiving tray.

[0006] Furthermore, a fixing plate is fixedly installed below the servo motor, and the first rotary cylinder and the second rotary cylinder can drive the first electric clamp and the second electric clamp to rotate.

[0007] Furthermore, the vertical electric slide rail drives the sliding frame to move vertically, and the horizontal electric slide rail drives the sliding seat to move horizontally. The two work together to adjust the position of the wire stripping roller and the wire cutter in the vertical and horizontal directions. The first cylinder drives the wire stripping roller to move closer to or away from the motor wire, and the second cylinder drives the wire cutter to complete the wire cutting action.

[0008] Furthermore, the bottom of the base is provided with anti-slip and shock-absorbing pads.

[0009] Furthermore, the workbench is mounted on the base and is made of metal.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model uses a bidirectional lead screw and a servo motor to adjust the spacing of the electric clamp, and with the rotation function of the rotary cylinder, it can adapt to the fixing and angle adjustment of motors of different sizes and models, and meet the disassembly requirements of various motors.

[0011] 2. This utility model, through the cooperation of vertical electric slide rail, sliding frame, horizontal electric slide rail, sliding seat, cylinder one, cylinder two, wire stripping roller and wire cutting knife, can realize automated operation, replace the traditional manual wire stripping and cutting operation, greatly improve the wire stripping speed and reduce the labor intensity of operators.

[0012] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a perspective view of the overall structure of a motor quick repair and wire disconnection device according to the present invention; Figure 2 This is a perspective view of the adjustment structure of a motor quick repair and wire disconnection device according to the present invention; Figure 3 This is an exploded view of the adjustment structure of a motor quick repair and wire disconnection device according to this utility model; Figure 4 This is a perspective view of the wire removal structure of a motor quick repair wire removal device according to the present invention; Figure 5 This is an exploded view of the wire removal structure of a motor quick repair and wire removal device according to this utility model.

[0014] In the diagram: 1. Device body; 2. Base; 3. Anti-slip and shock-absorbing foot pads; 4. Workbench; 5. Mounting slot; 6. Two-way lead screw; 7. Servo motor; 8. Fixing plate; 9. Ring frame one; 10. Ring frame two; 11. Rotary cylinder one; 12. Rotary cylinder two; 13. Electric clamp one; 14. Electric clamp two; 15. Receiving tray; 16. Handle; 17. Vertical electric slide rail; 18. Sliding frame; 19. Horizontal electric slide rail; 20. Sliding seat; 21. Cylinder one; 22. Cylinder two; 23. Wire stripping roller; 24. Wire cutter. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] like Figures 1 to 5 As shown, this quick repair and wire removal device for motors includes a device body 1, which includes a base 2 and a workbench 4. The workbench 4 has a mounting groove 5, and a bidirectional lead screw 6 is installed in the mounting groove 5. One end of the bidirectional lead screw 6 is connected to a servo motor 7, and a collar frame 1 9 and a collar frame 2 10 are fitted on the bidirectional lead screw 6. A rotary cylinder 1 11 is installed in the collar frame 19, and a rotary cylinder 2 12 is installed in the collar frame 2 10. One end of the rotary cylinder 1 11 is connected to an electric clamp 1 13, and one end of the rotary cylinder 2 12 is connected to an electric clamp 2 14. A vertical electric slide rail 17 is provided on the side of the workbench 4, and a sliding frame 18 is slidably installed in the vertical electric slide rail 17. A horizontal electric slide rail 19 is provided on the sliding frame 18, and a sliding seat 20 is slidably connected on the horizontal electric slide rail 19. A cylinder 1 21 and a cylinder 2 22 are connected below the sliding seat 20. A wire stripping roller 23 is connected below the cylinder 1 21, and a wire cutter 24 is connected below the cylinder 2 22.

[0017] The workbench 4 is equipped with a receiving tray 15, and a handle 16 is fixedly installed on the outer wall of the receiving tray 15. This handle allows wire debris and insulation fragments generated during wire removal to fall directly into the tray, preventing waste from scattering into the gaps of the workbench or the ground, reducing subsequent cleaning workload, and keeping the working environment clean. The handle 16 also allows users to easily pull the tray for cleaning. A fixing plate 8 is fixedly installed below the servo motor 7. Rotary cylinder 11 and rotary cylinder 2 12 can drive electric clamp 13 and electric clamp 2 14 to rotate, improving the flexibility and convenience of the device and freeing the user's hands. The vertical electric slide rail 17 drives the sliding frame 18 to move vertically, while the horizontal electric slide rail 19 drives the sliding seat 20 to move horizontally. The two work together to adjust the positions of the wire stripping roller 23 and the wire cutter 24 in the vertical and horizontal directions. Cylinder 1 21 drives the wire stripping roller 23 to move closer to or away from the motor wire, and cylinder 22 drives the wire cutter 24 to complete the wire cutting action. The horizontal electric slide rail 19 can adapt to motors with different winding pitches, avoiding incomplete wire cutting or damage to the motor core caused by positioning deviation. Compared with manual wire cutting, it reduces the problem of wire breakage residue and improves the quality of wire removal.

[0018] like Figure 1 and Figure 2 As shown, the bottom of the base 2 is equipped with anti-slip and shock-absorbing pads 3, which can effectively prevent the equipment from sliding on smooth surfaces, avoid decoupling deviations caused by equipment displacement, ensure processing accuracy, and extend the service life of the equipment. The worktable 4 is set on the base 2. The worktable 4 is made of metal material, which can stably support the large motor and avoid deformation of the worktable due to insufficient load-bearing capacity. It ensures the stability of the position of each component during the decoupling process. The metal material improves the durability of the worktable and makes it less prone to scratches, deformation or corrosion, thus reducing equipment replacement costs.

[0019] The working principle and process of this utility model are as follows: First, the motor to be repaired is placed between electric clamp 13 and electric clamp 24. The servo motor 7 drives the bidirectional lead screw 6 to rotate, adjusting the distance between the two clamps so that electric clamp 13 and electric clamp 24 clamp the motor housing. If the motor lead wire or shaft needs auxiliary fixing, it can be fitted into collar frame 19 or collar frame 20. Next, according to the position of the motor wire and the required wire removal angle, rotary cylinder 11 and rotary cylinder 22 drive the electric clamps to rotate, adjusting the motor to a suitable wire removal angle. Then, the vertical electric slide rail 17 and the horizontal electric slide rail 19 work together to move the wire stripping roller 23 to the motor wire. Cylinder 11 drives the wire stripping roller 23 to clamp and rotate the wire, stripping the insulation layer from the wire surface. After the insulation layer is stripped, the horizontal electric slide rail 19 drives the wire cutter 24 to the wire position, and cylinder 22 drives the wire cutter 24 to close, cutting the wire. The cut wires and insulation debris fall into the receiving tray 15. After one set of wires is removed, the rotary cylinder drives the motor to rotate, adjusting the angle for removing the next set of wires. The stripping and cutting actions are repeated until all wires are removed. Finally, the receiving tray 15 is pulled out, and the waste material inside is cleaned out using the handle 16, completing the entire wire removal process.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.

Claims

1. A quick motor repair and wire disconnection device, characterized in that, The device includes a main body (1), which includes a base (2) and a worktable (4). The worktable (4) has a mounting groove (5) and a bidirectional lead screw (6) in the mounting groove (5). One end of the bidirectional lead screw (6) is connected to a servo motor (7), and a first collar frame (9) and a second collar frame (10) are fitted on the bidirectional lead screw (6). The first collar frame (9) has a first rotary cylinder (11), and the second collar frame (10) has a second rotary cylinder (12). One end of the first rotary cylinder (11) is connected to an electric clamp (13). One end of the rotary cylinder (12) is connected to the electric clamp (14). The side of the workbench (4) is provided with a vertical electric slide rail (17). A sliding frame (18) is slidably provided in the vertical electric slide rail (17). A horizontal electric slide rail (19) is provided on the sliding frame (18). A sliding seat (20) is slidably connected on the horizontal electric slide rail (19). Cylinder 1 (21) and cylinder 2 (22) are connected below the sliding seat (20). A wire stripping roller (23) is connected below cylinder 1 (21). A wire cutter (24) is connected below cylinder 2 (22).

2. The motor quick repair and wire disconnection device according to claim 1, characterized in that, A receiving tray (15) is installed above the workbench (4), and a handle (16) is fixedly installed on the outer wall of the receiving tray (15).

3. The motor quick repair and wire disconnection device according to claim 1, characterized in that, A fixing plate (8) is fixedly installed below the servo motor (7), and the rotary cylinder one (11) and rotary cylinder two (12) can drive the electric clamp one (13) and electric clamp two (14) to rotate.

4. The motor quick repair and wire disconnection device according to claim 1, characterized in that, The vertical electric slide rail (17) drives the sliding frame (18) to move vertically, and the horizontal electric slide rail (19) drives the sliding seat (20) to move horizontally. The two work together to adjust the position of the stripping roller (23) and the wire cutter (24) in the vertical and horizontal directions. The first cylinder (21) drives the stripping roller (23) to move closer to or away from the motor wire, and the second cylinder (22) drives the wire cutter (24) to complete the wire cutting action.

5. The motor quick repair and wire disconnection device according to claim 1, characterized in that, The base (2) is provided with anti-slip and shock-absorbing foot pads (3) at the bottom.

6. The motor quick repair and wire disconnection device according to claim 1, characterized in that, The workbench (4) is mounted on the base (2) and is made of metal.

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