Static eliminator for stuffed toys
Patent Information
- Application Number
- CN202521961803.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0003]在毛绒玩具加工过程中,由于纤维材料(如涤纶、腈纶等合成纤维)在裁剪、缝纫、填充和摩擦搬运的过程中不断接触、分离,容易发生电荷转移,加之车间环境往往较为干燥,导致静电积累,如果不及时进行除静电处理,会使毛绒纤维相互吸附、打结,影响外观质量和手感,还可能吸附灰尘杂质,降低产品洁净度;在严重情况下,还会干扰设备正常运行,甚至产生电火花,引发安全隐患
一、本实用新型通过在连接盘和卡槽的内部放置多个毛绒玩具,并利用离子风棒围绕玩具进行圆周转动,实现对毛绒玩具表面的全方位覆盖式除静电处理,不仅能够保证静电消除的均匀性和彻底性,避免局部残留,还能连续处理多个毛绒玩具,大幅提高工作效率,降低人工操作强度,并且离子风棒为非接触式处理方式,不会对毛绒玩具造成机械损伤,能有效防止毛绒纤维吸附灰尘、打结,提升产品外观质量和洁净度,具有操作简便、安全可靠、适应性强等优点,非常适合于毛绒玩具的批量化生产应用。
Smart Images

Figure CN224790825U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an antistatic device for plush toys, belonging to the field of plush toy processing technology. Background Technology
[0002] Plush toys are a type of toy made of soft fabric and stuffing, often in the shape of animals, cartoon characters, or cute designs. They are soft and comforting to the touch, often used to accompany children and bring them a sense of security, and are also loved by adults. They can be used to decorate living spaces and to express emotions.
[0003] During the processing of plush toys, the fiber materials (such as polyester, acrylic and other synthetic fibers) come into contact and separate constantly during cutting, sewing, filling and friction handling, which easily leads to charge transfer. In addition, the workshop environment is often relatively dry, resulting in the accumulation of static electricity. If static electricity is not removed in time, the plush fibers will attract and tangle each other, affecting the appearance quality and feel. They may also attract dust and impurities, reducing the cleanliness of the product. In severe cases, it may even interfere with the normal operation of equipment and generate electric sparks, causing safety hazards.
[0004] Therefore, an antistatic device for plush toys is proposed. Utility Model Content
[0005] In view of this, the present invention provides an antistatic device for plush toys to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial alternative.
[0006] The technical solution of this utility model is implemented as follows: An antistatic device for plush toys includes a base, a support frame fixedly installed on the rear side of the top of the base, a cavity opened in the top of the base, and an antistatic assembly provided on the inner side of the base. The antistatic assembly includes a first servo motor, a worm gear, a worm wheel, a connecting plate, a slot, a second servo motor, a connecting frame, and an ion fan bar. The worm gear is movably connected to the inner side of the cavity, and the worm wheel is movably connected to the bottom of the inner side of the cavity. The surfaces of the worm gear and the worm wheel mesh with each other. The connecting plate is fixedly installed on the top of the worm wheel, and the slot is opened around the surface of the connecting plate.
[0007] More preferably, the second servo motor is fixedly installed on the top of the support frame, the connecting frame is fixedly installed on the output end of the second servo motor, the connecting frame is L-shaped, the ion fan bar is fixedly installed on the surface of the connecting frame, and the ion fan bar is used to release positive and negative ions to neutralize the static charge on the surface of the plush toy.
[0008] More preferably, the ion fan bar is fixed to the front of the connecting frame by bolts and clips, and a power module is installed on the rear of the connecting frame. The power module is a built-in rechargeable battery that is charged via a USB interface, and the ion fan bar is electrically connected to the power module.
[0009] More preferably, the first servo motor is fixedly installed on the right side of the base, and the output end of the first servo motor is fixedly connected to the worm gear to drive the worm gear to rotate.
[0010] More preferably, the top of the base is fitted with a cover plate, the cover plate is located at the bottom of the connecting plate, the surface of the cover plate has a through hole, and the connecting plate is connected to the worm gear through the through hole on the surface of the cover plate.
[0011] More preferably, the cover plate is connected to the base by bolts and can be disassembled and maintained using conventional tools.
[0012] More preferably, the top of the cover plate is provided with an annular groove, and support rods are fixedly installed around the bottom of the connecting plate, with the support rods slidably connected to the inner side of the annular groove.
[0013] The present invention has the following advantages due to the adoption of the above technical solution: I. This utility model achieves comprehensive static electricity removal treatment of the plush toys by placing multiple plush toys inside the connecting plate and slot, and using an ion air bar to rotate around the toys in a circular motion. This not only ensures the uniformity and thoroughness of static electricity removal and avoids local residue, but also allows for the continuous processing of multiple plush toys, significantly improving work efficiency and reducing manual labor intensity. Furthermore, the ion air bar is a non-contact treatment method that will not cause mechanical damage to the plush toys, effectively preventing the plush fibers from adsorbing dust and tangling, thus improving the product's appearance quality and cleanliness. It has the advantages of simple operation, safety and reliability, and strong adaptability, making it very suitable for mass production of plush toys.
[0014] Second, the cover plate of this utility model allows for easy disassembly and maintenance of the parts inside the cavity. The support rod provides support for the bottom of the connecting plate. The cooperation between the annular groove and the support rod improves the stability of the connecting plate during rotation.
[0015] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a three-dimensional front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the three-dimensional rear view structure of this utility model; Figure 3 This is a schematic diagram of the cover plate in the disassembled state of this utility model; Figure 4 This is a schematic diagram of the bottom structure of the connecting plate of this utility model; Figure 5 This is a schematic diagram of the connecting frame structure of this utility model; Figure 6 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0018] Reference numerals in the attached drawings: 1. Base; 2. Support frame; 3. Cavity; 4. Static eliminator assembly; 401. First servo motor; 402. Worm gear; 403. Worm wheel; 404. Connecting plate; 405. Slot; 406. Second servo motor; 407. Connecting frame; 408. Ionizing air bar; 5. Cover plate; 6. Support rod; 7. Annular groove. Detailed Implementation
[0019] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0020] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0021] Example 1 like Figure 1-6As shown, this utility model embodiment provides an antistatic device for plush toys, including a base 1, a support frame 2 fixedly installed on the rear side of the top of the base 1, a cavity 3 opened in the top of the base 1, and an antistatic assembly 4 arranged inside the base 1. The antistatic assembly 4 includes a first servo motor 401, a worm gear 402, a worm wheel 403, a connecting plate 404, a slot 405, a second servo motor 406, a connecting frame 407, and an ionizing fan 408. The worm gear 402 is movably connected to the inside of the cavity 3, and the worm wheel 403 is movably connected to the bottom of the inside of the cavity 3. The surfaces of the worm gear 402 and the worm wheel 403 mesh with each other. The connecting plate 404 is fixedly installed on the top of the worm wheel 403, and the slot 405 is opened around the surface of the connecting plate 404. The second servo motor 406, the connecting frame 407, and the ionizing fan 408 are all connected to the base 1. Motor 406 is fixedly installed on the top of support frame 2. Connecting frame 407 is fixedly installed on the output end of second servo motor 406. Connecting frame 407 is L-shaped. Ion wind bar 408 is fixedly installed on the surface of connecting frame 407. Ion wind bar 408 is used to release positive and negative ions to neutralize the static charge on the surface of plush toy. Ion wind bar 408 is fixedly assembled to the front side of connecting frame 407 by bolts and buckles. Power module is installed on the rear side of connecting frame 407. The power module is a built-in rechargeable battery and is charged through USB interface. Ion wind bar 408 is electrically connected to power module. First servo motor 401 is fixedly installed on the right side of base 1. The output end of first servo motor 401 is fixedly connected to worm gear 402 to drive worm gear 402 to rotate.
[0022] By placing multiple plush toys inside the connecting plate 404 and the slot 405, and using an ion bar 408 to rotate around the toys in a circular motion, a comprehensive antistatic treatment is achieved on the surface of the plush toys. This not only ensures the uniformity and thoroughness of static elimination and avoids local residues, but also allows for the continuous processing of multiple plush toys, significantly improving work efficiency and reducing manual labor intensity. Furthermore, the ion bar 408 is a non-contact treatment method that will not cause mechanical damage to the plush toys, effectively preventing the plush fibers from adsorbing dust and tangling, thus improving the product's appearance quality and cleanliness. It has the advantages of being easy to operate, safe and reliable, and highly adaptable, making it very suitable for mass production applications of plush toys.
[0023] Example 2 like Figure 2-4 As shown, in one embodiment, a cover plate 5 is mounted on the top of the base 1. The cover plate 5 is located at the bottom of the connecting plate 404. A through hole is provided on the surface of the cover plate 5. The connecting plate 404 passes through the through hole on the surface of the cover plate 5 and is connected to the worm gear 403. The cover plate 5 is connected to the base 1 by bolts. It can be disassembled and maintained by conventional tools. An annular groove 7 is provided on the top of the cover plate 5. Support rods 6 are fixedly installed around the bottom of the connecting plate 404. The support rods 6 are slidably connected to the inner side of the annular groove 7.
[0024] The cover plate 5 allows for easy disassembly and maintenance of the parts inside the cavity 3. The support rod 6 provides support for the bottom of the connecting plate 404. The annular groove 7, in conjunction with the support rod 6, improves the stability of the connecting plate 404 during rotation.
[0025] In operation, this invention works as follows: After placing a plush toy inside the multiple slots 405, the first servo motor 401 is activated to rotate. During the rotation of the worm gear 402, the worm wheel 403 meshing with its surface rotates, thereby causing the connecting plate 404 to rotate. As the connecting plate 404 rotates, it rotates the plush toy inside the slots 405 to the bottom of the support frame 2. At this time, the ion fan bar 408 is activated to work, and simultaneously the second servo motor 406 is activated to drive the connecting frame 407 at the output end to move around the plush toy. As the connecting frame 407 rotates in a circular motion, it drives the ion air bar 408 to rotate around the surface of the plush toy. At this time, the ion air bar 408 generates corona discharge through the high-voltage electrode, forming an airflow containing positive and negative ions. When the ion airflow blows onto the surface of the plush toy, the charged fibers combine with the positive and negative ions, neutralizing the static electricity accumulated on the surface of the plush toy. After neutralization, the static electricity disappears, and the surface of the plush toy no longer attracts dust or lint. By continuously repeating the above operation, the static electricity on the surface of multiple plush toys can be eliminated continuously without stopping the machine.
[0026] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. An antistatic device for plush toys, comprising a base (1), characterized in that: A support frame (2) is fixedly installed on the rear side of the top of the base (1). A cavity (3) is opened on the top of the base (1). An antistatic assembly (4) is provided on the inner side of the base (1). The antistatic assembly (4) includes a first servo motor (401), a worm (402), a worm wheel (403), a connecting plate (404), a slot (405), a second servo motor (406), a connecting frame (407), and an ion wind bar (408). The worm (402) is movably connected to the inner side of the cavity (3). The worm wheel (403) is movably connected to the bottom of the inner side of the cavity (3). The surfaces of the worm (402) and the worm wheel (403) mesh with each other. The connecting plate (404) is fixedly installed on the top of the worm wheel (403). The slot (405) is opened around the surface of the connecting plate (404).
2. The antistatic device for plush toys according to claim 1, characterized in that: The second servo motor (406) is fixedly installed on the top of the support frame (2), and the connecting frame (407) is fixedly installed on the output end of the second servo motor (406). The connecting frame (407) is L-shaped, and the ion wind bar (408) is fixedly installed on the surface of the connecting frame (407). The ion wind bar (408) is used to release positive and negative ions to neutralize the static charge on the surface of the plush toy.
3. The antistatic device for plush toys according to claim 1, characterized in that: The ion fan bar (408) is fixed to the front of the connecting frame (407) by bolts and buckles. The connecting frame (407) is equipped with a power module on the rear side. The power module is a built-in rechargeable battery that is charged through a USB interface. The ion fan bar (408) is electrically connected to the power module.
4. The antistatic device for plush toys according to claim 1, characterized in that: The first servo motor (401) is fixedly installed on the right side of the base (1). The output end of the first servo motor (401) is fixedly connected to the worm gear (402) to drive the worm gear (402) to rotate.
5. The antistatic device for plush toys according to claim 1, characterized in that: The base (1) is fitted with a cover plate (5) at the top. The cover plate (5) is located at the bottom of the connecting plate (404). The surface of the cover plate (5) has a through hole. The connecting plate (404) passes through the through hole on the surface of the cover plate (5) and is connected to the worm gear (403).
6. The antistatic device for plush toys according to claim 5, characterized in that: The cover plate (5) is connected to the base (1) by bolts and can be disassembled and maintained using conventional tools.
7. The antistatic device for plush toys according to claim 5, characterized in that: The top of the cover plate (5) is provided with an annular groove (7). Support rods (6) are fixedly installed around the bottom of the connecting plate (404). The support rods (6) are slidably connected to the inside of the annular groove (7).