Quick detachable power drive device for frequency converter
Patent Information
- Application Number
- CN202522053045.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]由于矿井下空间紧凑,矿用变频器功率模块普遍直接固定于散热器基板上,在煤矿井下功率器件或其附属模块损坏后需要进行大量故障甄别和拆卸工作,现场维修十分困难,维修周期长
1.将安装基板固定安装在安装工位上,之后将安装壳体通过螺栓连接的方式安装在散热组件上,实现对变频器功率器件的快速安装和拆卸,大幅缩短变频器功率器件的维护时间,降低操作难度与风险,提升变频器功率器件的维护便利性;
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Figure CN224790917U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of frequency converters for mining applications, and in particular to a quick-detachable frequency converter power drive device. Background Technology
[0002] As the core drive unit of heavy equipment in underground fully mechanized mining faces, mining frequency converters must meet the requirements of explosion-proof, high reliability, and adaptability to harsh working conditions for their power drive components. Traditional mining frequency converters mostly adopt rigid bolt fixing or integrated box structure design for their power drive units.
[0003] Due to the limited space in mines, the power modules of mine frequency converters are generally directly fixed on the heat sink base plate. When the power devices or their auxiliary modules are damaged in coal mines, a lot of fault identification and disassembly work is required, making on-site repair very difficult and the repair cycle is long. Utility Model Content
[0004] In order to enable rapid installation and removal of inverter power devices, significantly shorten the maintenance time of inverter power devices, and improve the maintenance convenience of inverter power devices, this application provides a quick-detachable inverter power drive device.
[0005] This application provides a quick-detachable inverter power drive device, which adopts the following technical solution: A quick-detachable inverter power drive device includes: Mounting substrate; A heat dissipation assembly, which is mounted on the mounting base plate; The mounting housing is mounted on the heat dissipation assembly. The inverter power device is fixedly installed inside the mounting housing. Several cable outlets and several cable inlets are opened on the side wall of the mounting housing. Fiber optic interfaces and cable interfaces are fixedly installed on the mounting housing. Both the fiber optic interfaces and the cable interfaces are electrically connected to the inverter power device.
[0006] Optionally, the heat dissipation component includes: A heat sink is fixedly mounted on the mounting base plate. The heat sink has a through hole and a mounting cavity inside. The mounting housing is detachably mounted on the heat sink. A heat dissipation pipe is fixedly installed in the mounting cavity and is in contact with the heat dissipation plate; A liquid storage chamber is fixedly installed on the mounting base plate. The liquid storage chamber is connected to both ends of the heat dissipation pipe, and a liquid pump is installed on the liquid storage chamber.
[0007] Optionally, the heat dissipation component further includes: The motor, with its fixed end fixedly installed inside the mounting cavity; Fan blades, which are coaxial and fixedly mounted on the output shaft of the motor.
[0008] Optionally, a temperature sensor is fixedly installed inside the mounting cavity, and the temperature sensor is used to detect the temperature inside the mounting cavity; The temperature sensor is electrically connected to a controller, and the controller is electrically connected to the motor. The controller is electrically connected to the liquid pump.
[0009] Optionally, an indicator light is fixedly mounted on the mounting housing, and the indicator light is electrically connected to the power device of the frequency converter.
[0010] Optionally, a heat dissipation vent is provided on the side wall of the mounting housing.
[0011] Optionally, both the heat dissipation vent and the connecting hole are covered with a filter screen.
[0012] Optionally, a clamping bolt is provided on the mounting housing, one end of the clamping bolt abutting against the mounting housing, and the other end of the clamping bolt being threaded to the heat sink plate.
[0013] In summary, this application includes at least one of the following beneficial technical effects: 1. The mounting base is fixedly installed on the installation station, and then the mounting housing is installed on the heat dissipation assembly by bolt connection, so as to realize the quick installation and disassembly of the inverter power device, which greatly shortens the maintenance time of the inverter power device, reduces the difficulty and risk of operation, and improves the maintenance convenience of the inverter power device; 2. The indicator lights display the working status of the inverter power devices. When the working status of the inverter power devices is abnormal, the indicator lights will display it in time so that the inverter power devices can be replaced in time. 3. The pump draws coolant from the storage chamber into the heat exchange tubes and vice versa, replacing the coolant in the heat exchange tubes in a timely manner. This reduces the temperature of the coolant in the heat exchange tubes, improves the heat exchange efficiency between the heat exchange tubes and the mounting housing, and thus improves the heat dissipation efficiency of the heat dissipation components. Attached Figure Description
[0014] Figure 1 This is a structural schematic diagram of an embodiment of this application; Figure 2 This is a structural diagram used to illustrate the heat dissipation vent; Figure 3 This is a schematic diagram used to illustrate the internal structure of a heat sink.
[0015] Explanation of reference numerals in the attached figures: 1. Install the substrate; 2. Heat dissipation assembly; 21. Heat sink; 211. Connecting hole; 212. Mounting cavity; 22. Heat dissipation pipe; 23. Liquid storage cavity; 231. Liquid pump; 24. Motor; 25. Fan blade; 26. Temperature sensor; 27. Controller; 3. Mounting housing; 31. Inverter power components; 32. Outlet port; 33. Inlet port; 34. Fiber optic interface; 35. Cable interface; 36. Indicator light; 37. Heat dissipation vent; 38. Filter screen; 39. Tightening bolts. Detailed Implementation
[0016] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0017] This application discloses a quick-detachable inverter power drive device.
[0018] Reference Figure 1 , Figure 2 and Figure 3 A quick-detachable inverter power drive device includes a mounting base plate 1, a heat dissipation assembly 2, and a mounting housing 3.
[0019] The heat dissipation assembly 2 is mounted on the mounting base plate 1, and the mounting housing 3 is mounted on the heat dissipation assembly 2. The inverter power device 31 is fixedly installed inside the mounting housing 3. Several cable outlets 32 and several cable inlets 33 are provided on the side wall of the mounting housing 3. Fiber optic interfaces 34 and cable interfaces 35 are fixedly installed on the mounting housing 3, and both are electrically connected to the inverter power device 31. An indicator light 36 is fixedly installed on the mounting housing 3, and the indicator light 36 is electrically connected to the inverter power device 31. A heat dissipation vent 37 is provided on the side wall of the mounting housing 3, and a filter screen 38 is provided on the top cover of the heat dissipation vent 37.
[0020] A clamping bolt 39 is provided on the mounting housing 3. One end of the clamping bolt 39 abuts against the mounting housing 3, and the other end of the clamping bolt 39 is connected to the heat dissipation component 2.
[0021] When using the quick-detachable inverter power drive device, the mounting base plate 1 is first fixedly installed on the installation station, and then the mounting housing 3 is installed on the heat dissipation component 2, so as to realize the quick installation and removal of the inverter power device 31, which greatly shortens the maintenance time of the inverter power device 31, reduces the difficulty and risk of operation, and improves the maintenance convenience of the inverter power device 31.
[0022] A handle is fixedly installed on the mounting housing 3 so that workers can hold the mounting housing 3 for installation.
[0023] The inverter power device 31 is electrically connected through the outgoing port 32, the incoming port 33, the fiber optic interface 34, and the cable interface 35 to ensure the normal operation of the inverter power device 31. At the same time, the working status of the inverter power device 31 is displayed through the indicator light 36. When the working status of the inverter power device 31 is abnormal, the indicator light 36 will display it in time so that the inverter power device 31 can be replaced in time.
[0024] Air inside and outside the mounting housing 3 exchanges through the heat dissipation vent 37, allowing the heat generated by the inverter power device 31 to dissipate from the mounting housing 3, thereby reducing the air temperature inside the mounting housing 3 and preventing the inverter power device 31 from overheating due to prolonged operation. This protects the inverter power device 31 and extends its service life.
[0025] Reference Figure 1 and Figure 3 The heat dissipation component 2 includes a heat sink 21, a heat pipe 22, a liquid storage chamber 23, a motor 24, a fan blade 25, a temperature sensor 26, and a controller 27.
[0026] A connecting hole 211 is provided on the heat sink 21, and an installation cavity 212 is provided inside the heat sink 21. The mounting housing 3 is detachably installed on the heat sink 21 by means of bolt connection, and one end of the tightening bolt 39 is threadedly connected to the heat sink 21.
[0027] The heat sink 22 is fixedly installed inside the mounting cavity 212 and is attached to the heat sink 21. The liquid storage cavity 23 is fixedly installed on the mounting base plate 1 and is connected to both ends of the heat sink 22. A liquid pump 231 is installed on the liquid storage cavity 23. Both the heat sink 22 and the liquid storage cavity 23 are filled with coolant.
[0028] By tightening the bolts 39, the mounting housing 3 is tightly attached to the heat sink 21, so that the heat sink 22 can better exchange heat with the mounting housing 3, thereby reducing the air temperature inside the mounting housing 3, protecting the inverter power device 31, and extending the working life of the inverter power device 31.
[0029] The pump 231 operates to draw coolant from the storage chamber 23 into the heat exchange tube 22 and vice versa, thereby replacing the coolant in the heat exchange tube 22 in a timely manner, reducing the temperature of the coolant in the heat exchange tube 22, improving the heat exchange efficiency between the heat exchange tube 22 and the mounting housing 3, and thus improving the heat dissipation efficiency of the heat dissipation assembly 2.
[0030] The motor 24 is fixedly installed inside the mounting cavity 212, and the fan blade 25 is coaxially mounted on the output shaft of the motor 24. The temperature sensor 26 is fixedly installed inside the mounting cavity 212 and is used to detect the temperature inside the mounting cavity 212. The temperature sensor 26, the motor 24, and the liquid pump 231 are all electrically connected to the controller 27.
[0031] When the temperature sensor 26 detects that the temperature inside the mounting cavity 212 has risen and reached the preset temperature, the controller 27 operates and controls the liquid pump 231 and the motor 24 to start. The liquid pump 231 operates and replaces the coolant in the heat sink 22. The motor 24 operates and drives the fan blade 25 to rotate. The rotation of the fan blade 25 accelerates the airflow inside the mounting cavity 212, reduces the air temperature inside the mounting cavity 212 and the coolant temperature inside the heat sink 22, and ensures the heat dissipation efficiency of the heat dissipation component 2 on the mounting housing 3.
[0032] The implementation principle of the quick-detachable inverter power drive device in this application embodiment is as follows: First, the mounting base plate 1 is fixedly installed on the installation station, and then the mounting housing 3 is installed on the heat dissipation assembly 2, realizing the quick installation and removal of the inverter power device 31, greatly shortening the maintenance time of the inverter power device 31, reducing the difficulty and risk of operation, and improving the maintenance convenience of the inverter power device 31. The coolant in the storage chamber 23 is pumped into the heat dissipation pipe 22 by the operation of the liquid pump 231, and the coolant in the heat dissipation pipe 22 is pumped into the storage chamber 23, so that the coolant in the heat dissipation pipe 22 is replaced in a timely manner, reducing the temperature of the coolant in the heat dissipation pipe 22, improving the heat exchange efficiency between the heat dissipation pipe 22 and the mounting housing 3, and thus improving the heat dissipation efficiency of the heat dissipation assembly 2.
[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A quick-detachable inverter power drive device, characterized in that, include: Mounting substrate (1); Heat dissipation assembly (2), which is mounted on the mounting base plate (1); The mounting housing (3) is mounted on the heat dissipation assembly (2). The inverter power device (31) is fixedly installed inside the mounting housing (3). The side wall of the mounting housing (3) is provided with several outlet ports (32) and several inlet ports (33). The mounting housing (3) is fixedly installed with an optical fiber interface (34) and a cable interface (35). The optical fiber interface (34) and the cable interface (35) are both electrically connected to the inverter power device (31).
2. The quick-detachable inverter power drive device according to claim 1, characterized in that, The heat dissipation component (2) includes: Heat sink (21), the heat sink (21) is fixedly mounted on the mounting base plate (1), the heat sink (21) has a through hole (211), the heat sink (21) has a mounting cavity (212) inside the heat sink (21), and the mounting housing (3) is detachably mounted on the heat sink (21); Heat dissipation pipe (22), which is fixedly installed in the mounting cavity (212) and is in contact with the heat dissipation plate (21); The liquid storage chamber (23) is fixedly installed on the mounting base plate (1). The liquid storage chamber (23) is connected to both ends of the heat dissipation pipe (22). A liquid pump (231) is installed on the liquid storage chamber (23).
3. The quick-detachable inverter power drive device according to claim 2, characterized in that, The heat dissipation assembly (2) also includes: The motor (24) is fixedly installed in the mounting cavity (212) at its fixed end; Fan blade (25), which is coaxial and fixedly mounted on the output shaft of the motor (24).
4. The quick-detachable inverter power drive device according to claim 3, characterized in that, A temperature sensor (26) is fixedly installed inside the mounting cavity (212), and the temperature sensor (26) is used to detect the temperature inside the mounting cavity (212); The temperature sensor (26) is electrically connected to the controller (27), and the controller (27) is electrically connected to the motor (24); The controller (27) is electrically connected to the liquid pump (231).
5. A quick-detachable inverter power drive device according to claim 1, characterized in that, An indicator light (36) is fixedly installed on the mounting housing (3), and the indicator light (36) is electrically connected to the inverter power device (31).
6. A quick-detachable inverter power drive device according to claim 2, characterized in that, The mounting housing (3) has a heat dissipation vent (37) on its side wall.
7. A quick-detachable inverter power drive device according to claim 6, characterized in that, Both the heat dissipation vent (37) and the connecting hole (211) are covered with a filter screen (38).
8. A quick-detachable inverter power drive device according to claim 2, characterized in that, The mounting housing (3) is provided with a clamping bolt (39), one end of which abuts against the mounting housing (3), and the other end of which is threaded onto the heat sink (21).