SMT patch loading device

CN224790986UActive Publication Date: 2026-09-22SICHUAN INTELLI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202522210885.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-09-22
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

但在更换的过程中,这一小段时间便无法进行PCB板的上料,影响PCB板的上料速度,实用性较差,且输送的过程中,可能会发生放置位置不准确等问题,从而可能会导致PCB板的损坏和零件的错误拼装,影响产品质量

Benefits of technology

1、通过在承载壳顶部的一端设置有上料机构,并通过启动电动缸二,使得滑动板和多个推板移动,从而便于将多个PCB板的一部分推出,且通过启动步进电机一,进而便于将电动缸一和真空吸盘移动至对应PCB板的顶部,且通过启动电动缸一,使得真空吸盘与PCB板接触,再利用真空吸盘与负压设备配合使用便于对PCB板进行固定,再通过对步进电机一,使得电动缸一、真空吸盘和PCB板进行移动,从而便于将PCB板抽出,并通过启动电动缸一进行伸展,从而便于将PCB板放置于输送带上,再通过启动减速电机,使得输送带进行转动,从而便于对PCB板进行输送,使得更加便捷,且两个固定壳上的料框能够交替进行使用,进而使得多个PCB板能够不间断的输送至输送带上,提高了对PCB板的上料速率,且利用上料机构能够对PCB板进行限位,便于将PCB板输送至贴片机内,保证放置位置准确,进而保证了加工质量。

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Abstract

The utility model relates to SMT paster equipment technical field, concretely relates to a kind of SMT paster feeding device, it includes: support frame, feeding mechanism and two limiting mechanisms.In the utility model, by setting up feeding mechanism in the one end of bearing shell top, and by starting electric cylinder two, so that sliding plate and multiple push plate move, to facilitate the part of multiple PCB board is pushed out, and by starting stepper motor one, to facilitate electric cylinder one and vacuum chuck are moved to the top of corresponding PCB board, and by starting electric cylinder one, so that vacuum chuck is contacted with PCB board, then using vacuum chuck and negative pressure equipment cooperation is convenient for the fixation of PCB board, then by to stepper motor one, so that electric cylinder one, vacuum chuck and PCB board move, to facilitate the PCB board is extracted, and by starting electric cylinder one to extend, to facilitate the PCB board is placed on conveyor belt, then by starting speed reducer motor, so that conveyor belt rotates, to facilitate the conveyance of PCB board.
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Description

Technical Field

[0001] This utility model relates to the field of SMT placement equipment technology, specifically an SMT placement feeding device. Background Technology

[0002] SMT, or Surface Mount Technology, is one of the most popular technologies and processes in the electronics assembly industry. It's a circuit assembly technology that mounts leadless or short-lead surface mount components onto the surface of a printed circuit board or other substrate, and then assembles them using methods such as reflow soldering or dip soldering. In SMT assembly equipment, the PCB board loading device plays a crucial role in the SMT process flow and is one of the key pieces of equipment for production line automation and intelligence. The PCB board loading device is generally a board loading machine. Its working principle is to transport the PCB boards stored in the material frame one by one onto the production line. After all the boards have been transported, the empty material frame needs to be replaced with a turnover box full of PCB boards, and then the PCB boards are transported again, thus realizing the PCB board loading process. However, during the replacement process, PCB board loading cannot be carried out for a short period of time, which affects the PCB board loading speed and reduces its practicality. In addition, during the transportation process, problems such as inaccurate placement may occur, which may lead to damage to the PCB board and incorrect assembly of parts, affecting product quality. Utility Model Content

[0003] The purpose of this invention is to provide an SMT chip loading device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: An SMT (Surface Mount Technology) component loading device, comprising: A support frame is provided, with a bearing shell fixedly connected to the top of the support frame. The bearing shell has two rectangular holes. Rotary rollers are rotatably connected to both ends of the top of the bearing shell. A conveyor belt is driven to the outer side of the two rotating rollers. A reduction motor is fixedly connected to one inner side wall of the bearing shell, and the output end of the reduction motor passes through the side wall of the bearing shell and is fixedly connected to the corresponding rotating roller. The feeding mechanism is located at one end of the top of the bearing shell; Two limiting mechanisms are both disposed on the bearing shell, and the two limiting mechanisms are opposite to each other.

[0005] Furthermore, the feeding mechanism includes: Two fixed shells are attached to one end of the top of the supporting shell. The fixed shells are provided with limiting holes and limiting grooves. A push-lock assembly is provided inside the fixed shells. Both material frames are slidably inserted into the corresponding limiting holes and limiting grooves, and the material frames are provided with multiple bearing grooves; A connecting shell is fixed to the top of the two fixed shells, and a transfer assembly is provided on the connecting shell.

[0006] Preferably, the cross-section of the limiting hole is the same as the cross-section of the limiting groove, and the cross-section of the material frame is the same as the cross-section of the limiting hole.

[0007] Preferably, the card pusher assembly includes: A sliding plate is slidably connected to the interior of the fixed shell, and multiple push plates are fixedly connected to one side of the sliding plate; The second electric cylinder is fixedly connected to one inner wall of the fixed shell, and the output end of the second electric cylinder is fixedly connected to one side of the sliding plate.

[0008] Preferably, the transfer component includes: A stepper motor is fixedly connected to the connecting shell. The output end of the stepper motor passes through the side wall of the connecting shell and is fixedly connected to a screw. The screw is rotatably connected to the inside of the connecting shell. A movable block is screwed to the outside of the screw. A rectangular block is fixedly connected to the top of the movable block and is slidably connected to the inside of the connecting shell. One electric cylinder is fixedly connected to the rectangular block; The vacuum suction cup is fixedly connected to the output end of the electric cylinder.

[0009] Furthermore, the limiting mechanism includes: A movable plate is disposed inside the supporting shell, and one side of the movable plate is slidably connected to a corresponding rectangular hole; Stepper motor 2 is fixedly connected to the bearing shell. The output end of stepper motor 2 passes through the side wall of the bearing shell and is fixedly connected to screw 2. Screw 2 is rotatably connected to the inside of the bearing shell. A connecting block is screwed onto screw 2 and the connecting block is sleeved and fixed to the moving plate.

[0010] Preferably, one side of the movable plate is fixedly connected to an L-shaped plate, and multiple rollers are rotatably connected to the L-shaped plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. By setting a feeding mechanism at one end of the top of the carrier shell, and by activating the second electric cylinder, the sliding plate and multiple push plates move, facilitating the ejection of a portion of multiple PCB boards. Activating the first stepper motor moves the first electric cylinder and vacuum suction cup to the top of the corresponding PCB board. Activating the first electric cylinder brings the vacuum suction cup into contact with the PCB board, and the vacuum suction cup, in conjunction with a negative pressure device, secures the PCB board. Activating the first stepper motor moves the first electric cylinder, vacuum suction cup, and PCB board, facilitating the extraction of the PCB board. Activating the first electric cylinder extends the PCB board, allowing it to be placed on the conveyor belt. Activating the geared motor rotates the conveyor belt, facilitating the transport of the PCB board. This makes the process more convenient. The material frames on the two fixed shells can be used alternately, allowing multiple PCB boards to be continuously transported to the conveyor belt, increasing the PCB board feeding rate. The feeding mechanism also limits the movement of the PCB boards, ensuring accurate placement and thus guaranteeing processing quality. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the positional relationship between the bearing shell and the conveyor belt in this utility model; Figure 3 This is a schematic diagram of the feeding mechanism in this utility model; Figure 4 This is a schematic diagram showing the positional relationship between the fixed shell and the sliding plate in this utility model.

[0013] In the diagram: 100, support frame; 110, bearing shell; 120, rotating roller; 121, conveyor belt; 130, geared motor; 200, feeding mechanism; 210, fixed shell; 211, limiting hole; 212, limiting groove; 220, material frame; 221, slot; 230, connecting shell; 240, stepper motor one; 241, screw one; 242, moving block; 243, rectangular block; 250, electric cylinder one; 260, vacuum suction cup; 270, sliding plate; 271, push plate; 280, electric cylinder two; 300, limiting mechanism; 310, moving plate; 320, stepper motor two; 321, screw two; 330, L-shaped plate; 331, roller. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 In this embodiment of the present invention, an SMT chip mounting device includes a support frame 100, a mounting mechanism 200, and two limiting mechanisms 300. A bearing shell 110 is fixedly connected to the top of the support frame 100, and two rectangular holes are provided on the bearing shell 110. Rotating rollers 120 are rotatably connected to both ends of the top of the bearing shell 110, and a conveyor belt 121 is drivenly connected to the outer side of the two rotating rollers 120. A reduction motor 130 is fixedly connected to one inner side wall of the bearing shell 110, and the output end of the reduction motor 130 passes through the side wall of the bearing shell 110 and is fixedly connected to the corresponding rotating roller 120. The mounting mechanism 200 is disposed at one end of the top of the bearing shell 110, and the two limiting mechanisms 300 are disposed on the bearing shell 110 and are opposite to each other.

[0016] Specifically, the feeding mechanism 200 facilitates the transfer of PCB boards onto the conveyor belt 121. By starting the geared motor 130, the corresponding rotating roller 120 is driven to rotate, causing the conveyor belt 121 to rotate, thus facilitating the transport of the PCB boards. Furthermore, the feeding mechanism 200 can limit the positioning of the PCB boards, making it easier to transport them into the pick-and-place machine, ensuring accurate placement and thus guaranteeing processing quality.

[0017] Example 1 like Figure 3-4As shown, in this embodiment, the feeding mechanism 200 includes: two fixed shells 210, two material frames 220, and a connecting shell 230. Both fixed shells 210 are connected to one end of the top of the bearing shell 110. The fixed shells 210 have limiting holes 211 and limiting grooves 212. A push-lock assembly is provided inside the fixed shells 210. Both material frames 220 are slidably inserted into the corresponding limiting holes 211 and limiting grooves 212. Multiple bearing grooves are provided on the material frames 220. The connecting shell 230 is fixedly connected to the tops of the two fixed shells 210. A transfer assembly is provided on the connecting shell 230. The cross-section of the limiting hole 211 is the same as the cross-section of the limiting groove 212, and the cross-section of the material frame 220 is the same as the cross-section of the limiting hole 211. The push-lock assembly includes: a sliding plate 270 and an electric cylinder 280. The sliding plate 270 is connected to the fixed shell 210. The internal sliding connection of the 0 is as follows: multiple push plates 271 are fixedly connected to one side of the sliding plate 270; electric cylinder 280 is fixedly connected to one inner side wall of the fixed shell 210; the output end of electric cylinder 280 is fixedly connected to one side of the sliding plate 270; the transfer assembly includes: stepper motor 240, electric cylinder 250 and vacuum suction cup 260, which are fixedly connected to the connecting shell 230; the output end of stepper motor 240 passes through the side wall of the connecting shell 230 and is fixedly connected to screw 241; screw 241 is rotatably connected to the inside of the connecting shell 230; a moving block 242 is screwed to the outside of screw 241; a rectangular block 243 is fixedly connected to the top of the moving block 242; the rectangular block 243 is slidably connected to the inside of the connecting shell 230; electric cylinder 250 is fixedly connected to the rectangular block 243; and vacuum suction cup 260 is fixedly connected to the output end of electric cylinder 250.

[0018] In this embodiment, multiple slots 221 are used to facilitate the placement of multiple PCB boards. A frame 220 containing multiple PCB boards is inserted into a limiting hole 211, allowing the frame 220 to engage with the corresponding limiting slot 212, thus facilitating the fixation of the frame 220's position. A corresponding electric cylinder 280 is activated, causing it to retract and move the corresponding sliding plate 270 and multiple push plates 271. The moved push plates 271 push the multiple PCB boards on the frame 220, causing a portion of the PCB boards to move out of the corresponding slots 221 without the slots 221 falling off. A stepper motor 240 is activated, driving a screw 241 to rotate, thereby moving the moving block 242, rectangular block 243, electric cylinder 250, and vacuum suction cup 260. When the electric cylinder 250 and vacuum suction cup 260 move to the top of the corresponding PCB board, and the electric cylinder 250 is activated... An electric cylinder 250 is used to move a vacuum suction cup 260, bringing it into contact with the corresponding PCB board. The vacuum suction cup 260 is then connected to an external negative pressure device, creating a negative pressure inside the vacuum suction cup 260. This allows the vacuum suction cup 260 to adhere and fix itself to the PCB board. A stepper motor 240 then moves the electric cylinder 250, the vacuum suction cup 260, and the PCB board, facilitating the removal of the PCB. When the B board is pulled out and the PCB board is moved to the top of the conveyor belt 121, the electric cylinder 250 is activated to extend it and air is supplied to the vacuum suction cup 260, which makes it easier to place the PCB board on the conveyor belt 121. The moving conveyor belt 121 facilitates the transportation of the PCB board, making it more convenient. The material frames 220 on the two fixed shells 210 can be used alternately, so that multiple PCB boards can be continuously transported to the conveyor belt 121, improving the PCB board loading rate.

[0019] Example 2 Based on Example 1, in order to limit the movement of the PCB board and ensure the accuracy of the PCB board's position during transport.

[0020] like Figure 2As shown, in this embodiment, the limiting mechanism 300 includes: a movable plate 310 and a second stepper motor 320. The movable plate 310 is disposed inside the bearing shell 110. One side of the movable plate 310 is slidably connected to a corresponding rectangular hole. The second stepper motor 320 is fixedly connected to the bearing shell 110. The output end of the second stepper motor 320 passes through the side wall of the bearing shell 110 and is fixedly connected to a second screw 321. The second screw 321 is rotatably connected to the inside of the bearing shell 110. A connecting block is screwed onto the second screw 321 and is sleeved and fixedly connected to the movable plate 310. An L-shaped plate 330 is fixedly connected to one side of the movable plate 310, and multiple rollers 331 are rotatably connected to the L-shaped plate 330.

[0021] In practice, by starting the second stepper motor 320, the second stepper motor 320 drives the second screw 321 to rotate, thereby moving the connecting block and the moving plate 310, which in turn moves the L-shaped plate 330 and multiple rollers 331. The two sets of L-shaped plates 330 and multiple rollers 331 facilitate the movement of the PCB board, making the position of the PCB board on the conveyor belt 121 more accurate, which facilitates the use of the pick and place machine and ensures the processing quality.

[0022] In order to facilitate the operation of the utility model by the operator, a PLC controller can be set up, and the geared motor 130, stepper motor 240, electric cylinder 250, electric cylinder 280 and stepper motor 320 are all electrically connected to the PLC controller. The PLC controller is existing technology and will not be described in detail here.

[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An SMT chip mounting and feeding device, characterized in that, include: A support frame (100) is fixedly connected to a bearing shell (110) at its top. The bearing shell (110) has two rectangular holes. Rotary rollers (120) are rotatably connected to both ends of the top of the bearing shell (110). A conveyor belt (121) is driven to the outer side of the two rotating rollers (120). A geared motor (130) is fixedly connected to one inner sidewall of the bearing shell (110). The output end of the geared motor (130) passes through the sidewall of the bearing shell (110) and is fixedly connected to the corresponding rotating roller (120). A feeding mechanism (200) is disposed at one end of the top of the bearing shell (110); Two limiting mechanisms (300) are both disposed on the bearing shell (110), and the two limiting mechanisms (300) are opposite to each other.

2. The SMT chip loading device according to claim 1, characterized in that, The feeding mechanism (200) includes: Two fixed shells (210) are attached to one end of the top of the bearing shell (110). The fixed shell (210) has a limiting hole (211) and a limiting groove (212). The fixed shell (210) is provided with a push-card assembly inside. Both material frames (220) are slidably inserted into the corresponding limiting holes (211) and limiting grooves (212), and multiple bearing grooves are provided on the material frames (220); A connecting shell (230) is fixed to the top of the two fixed shells (210), and a transfer assembly is provided on the connecting shell (230).

3. The SMT chip loading device according to claim 2, characterized in that, The cross-section of the limiting hole (211) is the same as the cross-section of the limiting groove (212), and the cross-section of the material frame (220) is the same as the cross-section of the limiting hole (211).

4. The SMT chip loading device according to any one of claims 2-3, characterized in that, The card pusher component includes: A sliding plate (270) is slidably connected to the interior of the fixed shell (210), and a plurality of push plates (271) are fixedly connected to one side of the sliding plate (270). Electric cylinder two (280) is fixedly connected to one inner wall of the fixed shell (210), and the output end of electric cylinder two (280) is fixedly connected to one side of the sliding plate (270).

5. The SMT chip loading device according to claim 2, characterized in that, The transfer component includes: A stepper motor (240) is fixedly connected to the connecting shell (230). The output end of the stepper motor (240) passes through the side wall of the connecting shell (230) and is fixedly connected to a screw (241). The screw (241) is rotatably connected to the inside of the connecting shell (230). A moving block (242) is screwed to the outside of the screw (241). A rectangular block (243) is fixedly connected to the top of the moving block (242). The rectangular block (243) is slidably connected to the inside of the connecting shell (230). Electric cylinder 1 (250) is fixedly connected to the rectangular block (243); The vacuum suction cup (260) is fixedly connected to the output end of the electric cylinder (250).

6. The SMT chip loading device according to claim 1, characterized in that, The limiting mechanism (300) includes: A movable plate (310) is disposed inside the bearing shell (110), and one side of the movable plate (310) is slidably connected to a corresponding rectangular hole; Stepper motor 2 (320) is fixedly connected to the bearing shell (110). The output end of stepper motor 2 (320) passes through the side wall of bearing shell (110) and is fixedly connected to screw 2 (321). Screw 2 (321) is rotatably connected to the inside of bearing shell (110). A connecting block is screwed onto screw 2 (321) and the connecting block is sleeved and fixed to moving plate (310).

7. The SMT chip loading device according to claim 6, characterized in that, One side of the movable plate (310) is fixedly connected to an L-shaped plate (330), and multiple rollers (331) are rotatably connected to the L-shaped plate (330).