Full-automatic intelligent processing multi-axis cooperative control system

Abstract

The utility model relates to electric element assembly technical field, concretely for full -automatic intelligent processing multi -shaft cooperation control system, including base, multi -shaft removal, plug -in mechanism, first camera, second camera, first belt conveying mechanism, second belt conveying mechanism, clamp and centering adjusting mechanism, the outside of first belt conveying mechanism still is provided with the third camera of installation in the other side of base top, this full -automatic intelligent processing multi -shaft cooperation control system passes through multi -shaft removal, plug -in mechanism, first camera, second camera, first belt conveying mechanism, second belt conveying mechanism and clamp, realizes the automatic movement and detection of multi -shaft cooperation control system, before the clamping of clamp, increased the third camera capture special plate profile, cooperate the position of special plate correction of centering adjusting mechanism, make it centering arrangement, make the clamping of different special plate with the stress of special plate both ends same, clamping stable.

Description

Technical Field

[0001] This utility model relates to the field of electrical component assembly technology, specifically to a fully automatic intelligent machining multi-axis collaborative control system. Background Technology

[0002] There are two packaging methods for electrical components: surface mounting and through-hole mounting. Although some electrical components use surface mounting technology, most electrical components still need to use through-hole mounting technology due to their special shapes. The existing through-hole mounting method is mainly realized through automated equipment.

[0003] A search revealed a Chinese patent disclosure for a multi-axis cooperative automatic control system (CN215269352U), comprising two Y-axis moving parts, which are respectively mounted parallel to each other on both sides of a base support, and the machine tool is connected to the two Y-axis moving parts; two X-axis moving parts are parallel to each other and perpendicular to the two Y-axis moving parts, with their ends respectively mounted on the two Y-axis moving parts; a plug-in mechanism is connected to the two X-axis moving parts, and the X-axis moving parts carry the lateral movement of the machine tool and are perpendicular to the Y-axis moving parts; a first camera is fixed on the base support and takes pictures from bottom to top; a plug-in mechanism is provided on the machine tool and fixed on the X-axis moving parts; a second camera is fixed on one side of the plug-in mechanism; the multi-axis cooperative automatic control system of this utility model can realize automatic movement and detection of the multi-axis cooperative automatic control system.

[0004] However, in actual use, it was found that irregularly shaped plates are prone to positional shifts during transport due to their irregular shape, which can lead to different forces when clamped by the fixture and cause damage to the irregularly shaped plates. To address this, we propose a fully automatic intelligent multi-axis collaborative control system for machining. Utility Model Content

[0005] The technical problem to be solved by this application is that, in actual use, it is found that irregularly shaped plates are prone to positional deviation during transportation due to their irregular shape, which can lead to different forces when the clamps are held, and the irregularly shaped plates are easily damaged during clamping.

[0006] To address the aforementioned technical problems, this application provides a fully automatic intelligent machining multi-axis collaborative control system, including a base. A multi-axis moving part is provided on the outer side of the top of the base, and a plug-in mechanism is provided on the multi-axis moving part. A first camera is mounted on the plug-in mechanism. A second camera is mounted on one end of the top of the base. A first belt conveyor mechanism is mounted at the center of the top of the base. A second belt conveyor mechanism is mounted on the top of the first belt conveyor mechanism and is perpendicular to the first belt conveyor mechanism. A clamp is mounted on one side of the top of the base on the outer side of the first belt conveyor mechanism. A centering adjustment mechanism is also provided on the outer side of the first belt conveyor mechanism and mounted at the center of the top of the base. A third camera is also provided on the outer side of the first belt conveyor mechanism and mounted on the other side of the top of the base.

[0007] In some embodiments, the clamp consists of a first cylinder and a clamping plate. The first cylinder is symmetrically arranged at both ends of the first belt conveyor mechanism and installed on one side of the top of the base. The output end of the first cylinder is connected to the clamping plate, and the clamping plate is located at the top of the first belt conveyor mechanism.

[0008] In some embodiments, the multi-axis moving part consists of a y-axis moving part, a z-axis moving part, and an x-axis moving part. Each of the y-axis moving part, z-axis moving part, and x-axis moving part includes a guide rail. A motor is installed inside the guide rail. The output end of the motor is connected to a lead screw. A slider is threaded to the outside of the lead screw. There are four y-axis moving parts, which are symmetrically installed at the four corners of the top of the base. There are two z-axis moving parts, which are installed between the sliders of the two y-axis moving parts. There is one x-axis moving part, which is installed between the sliders of the two z-axis moving parts. The plug-in mechanism is installed on the outside of the slider of the x-axis moving part.

[0009] In some embodiments, the centering adjustment mechanism includes four fixing blocks mounted on the top of the base. The four fixing blocks are located at both ends of the first belt conveyor mechanism and mounted on the top of the base. Each fixing block has a transmission rod hinged to its top. The transmission rod consists of three hinged rods that are hinged end to end. Push plates are hinged to the ends of the transmission rods that are close to each other. The push plates are located on the top of the first belt conveyor mechanism.

[0010] In some embodiments, the centering adjustment mechanism further includes a second cylinder mounted on the top of the base and located at the bottom of the first belt conveyor mechanism. The output end of the second cylinder is connected to a connecting block. Two connecting rods are symmetrically hinged to the top of the connecting block. A slide rod is hinged to the end of each of the two connecting rods away from the connecting block. A connecting plate is mounted on the ends of the slide rods that are away from each other. The top of the connecting plate is hinged to the center of the middle hinge rod. The connecting block, slide rod, and connecting plate are all slidably connected to the top of the base. A limiting plate is installed on the top of the base. The limiting plate is located on both sides of the slide rod and is slidably connected to the slide rod.

[0011] In some embodiments, limit rods are symmetrically inserted into the ends of the push plates that are close to each other, and buffer plates are installed at the ends of the limit rods that are close to each other. The buffer plates are made of rubber, and a spring is connected between the buffer plates and the push plates. The spring is sleeved on the outside of the limit rods.

[0012] In some embodiments, guide rods are symmetrically mounted on the other end of the push plate, and a guide cylinder sleeved on the outside of the guide rod is mounted on the top of the fixing block.

[0013] This utility model has at least the following beneficial effects:

[0014] The automatic movement and detection of the multi-axis collaborative control system are achieved through a multi-axis moving part, a plug-in mechanism, a first camera, a second camera, a first belt conveyor mechanism, a second belt conveyor mechanism, and a fixture. Before the fixture clamps, a third camera is added to capture the outline of the irregular plate. The centering adjustment mechanism corrects the position of the irregular plate and arranges it in the center. This ensures that when the fixture clamps different irregular plates, the force on both ends of the irregular plate is the same, and the clamping is stable. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the base of this utility model without the multi-axis moving parts;

[0017] Figure 3 This is a partial structural cross-sectional view of the multi-axis moving part on the base of this utility model;

[0018] Figure 4 This is a schematic diagram showing the positional relationship of the centering adjustment mechanism of this utility model on the base;

[0019] Figure 5 This is a top view of the centering adjustment mechanism of this utility model.

[0020] In the diagram: 1. Base; 2. Multi-axis moving part; 3. Insertion mechanism; 4. First camera; 5. Second camera; 6. First belt conveyor mechanism; 7. Second belt conveyor mechanism; 8. Fixture; 9. Centering adjustment mechanism; 10. Third camera; 11. First cylinder; 12. Clamping plate; 13. Y-axis moving part; 14. Z-axis moving part; 15. X-axis moving part; 16. Guide rail; 17. Motor; 18. Lead screw; 1801. Slider; 19. Fixing block; 20. Transmission rod; 21. Push plate; 22. Second cylinder; 23. Connecting block; 24. Connecting rod; 25. Slide rod; 26. Connecting plate; 27. Limiting plate; 28. Limiting rod; 29. ​​Buffer plate; 30. Spring; 31. Guide rod; 32. Guide cylinder. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: Please refer to Figure 1 and Figure 2 This utility model provides a technical solution: a fully automatic intelligent processing multi-axis collaborative control system, including a base 1, a multi-axis moving part 2 is provided on the outer side of the top of the base 1, a plug-in mechanism 3 is provided on the multi-axis moving part 2, the plug-in mechanism 3 adopts a conventional structure of drive equipment and clamping mechanism, which belongs to the general equipment in the plug-in field, a first camera 4 is installed on the plug-in mechanism 3, a second camera 5 is installed at one end of the top of the base 1, a first belt conveyor mechanism 6 is installed at the center of the top of the base 1, a second belt conveyor mechanism 7 is installed on the top of the first belt conveyor mechanism 6, the first belt conveyor mechanism 6 and the second belt conveyor mechanism 7 adopt a conventional structure of drive equipment, pulley and belt, which belongs to the general equipment in the conveying field, the second belt conveyor mechanism 7 is perpendicular to the first belt conveyor mechanism 6, a clamp 8 is installed on one side of the top of the base 1 on the outer side of the first belt conveyor mechanism 6, a centering adjustment mechanism 9 is also installed at the center of the top of the base 1 on the outer side of the first belt conveyor mechanism 6, and a third camera 10 is also installed on the other side of the top of the base 1 on the outer side of the first belt conveyor mechanism 6.

[0023] In use, the PCB board is transported to the designated position by the first belt conveyor mechanism 6, and the plug-in is transported to the designated position by the second belt conveyor mechanism 7. The plug-in mechanism 3 is moved by the multi-axis moving part 2, and the plug-in mechanism 3 picks up the plug-in on the second belt conveyor mechanism 7. Then, the plug-in on the plug-in mechanism 3 is moved to the top of the second camera 5 for taking pictures by the multi-axis moving part 2. When the PCB board is on the first belt conveyor mechanism 6, the outline of the passing PCB board is captured by the third camera 10. The position of the PCB board is adjusted by the centering adjustment mechanism 9 to make it centered. The PCB board is clamped by the clamp 8. Then, the plug-in mechanism 3 and the first camera 4 are moved by the multi-axis moving part 2, and the first camera 4 takes pictures of the PCB board. The plug-in is inserted into the PCB board by the multi-axis moving part 2.

[0024] Example 2: Based on Example 1, as follows Figure 2 As shown, the clamp 8 consists of a first cylinder 11 and a clamping plate 12. The first cylinder 11 is symmetrically arranged at both ends of the first belt conveyor mechanism 6 and is installed on one side of the top of the base 1. The output end of the first cylinder 11 is connected to the clamping plate 12. The clamping plate 12 is located on the top of the first belt conveyor mechanism 6. By activating the first cylinder 11, the two clamping plates 12 are driven to approach and fit against the PCB board on the first belt conveyor mechanism 6, thereby fixing the PCB board.

[0025] Example 3: Based on Example 2, such as Figure 3 As shown, the multi-axis moving part 2 consists of a y-axis moving part 13, a z-axis moving part 14, and an x-axis moving part 15. Each of the y-axis moving part 13, z-axis moving part 14, and x-axis moving part 15 includes a guide rail 16. A motor 17 is installed inside the guide rail 16. The output end of the motor 17 is connected to a lead screw 18. A slider 1801 is threadedly connected to the outside of the lead screw 18. There are four y-axis moving parts 13, which are symmetrically installed at the four corners of the top of the base 1. There are two z-axis moving parts 14, which are installed between the sliders 1801 of the two y-axis moving parts 13. There is one x-axis moving part 15, which is installed between the sliders 1801 of the two z-axis moving parts 14. The insertion mechanism 3 is installed on the outside of the slider 1801 of the x-axis moving part 15. The motor 17 drives the lead screw 18 to rotate, and the lead screw 18 drives the slider 1801 to move. The y-axis moving part 13, z-axis moving part 14, and x-axis moving part 15 realize the automatic movement of the multi-axis collaborative control system of the insertion mechanism 3.

[0026] Example 4: Based on Example 3, such as Figure 4As shown, the centering adjustment mechanism 9 includes four fixing blocks 19 mounted on the top of the base 1. There are four fixing blocks 19, which are located at both ends of the first belt conveyor mechanism 6 and mounted on the top of the base 1. The top of each fixing block 19 is hinged with a transmission rod 20. The transmission rod 20 consists of three hinged rods that are hinged end to end. The ends of the transmission rods 20 that are close to each other are hinged with push plates 21. The push plates 21 are located on the top of the first belt conveyor mechanism 6, and the transmission rods 20 limit the extension and retraction of the push plates 21.

[0027] Example 5: Based on Example 4, as shown in Example 4, the centering adjustment mechanism 9 also includes a second cylinder 22 installed on the top of the base 1 and located at the bottom of the first belt conveyor mechanism 6. The output end of the second cylinder 22 is connected to a connecting block 23. Two connecting rods 24 are symmetrically hinged to the top of the connecting block 23. A sliding rod 25 is hinged to the end of each of the two connecting rods 24 away from the connecting block 23. A connecting plate 26 is installed on the end of each sliding rod 25 away from each other. The top of the connecting plate 26 is hinged to the center of the middle hinge rod. The connecting block 23, the sliding rod 25 and the connecting plate 26 are all slidably connected to the top of the base 1. A limiting plate 27 is installed on the top of the base 1. The limiting plate 27 is located on both sides of the sliding rod 25 and is slidably connected to the sliding rod 25. The sliding rod 25 is limited to slide linearly by the limiting plate 27.

[0028] When in use, the second cylinder 22 is activated. The second cylinder 22 drives the slide bar 25 and the connecting plate 26 to slide closer to each other through the connecting block 23 and the connecting rod 24. The connecting plate 26 drives the transmission rod 20 to unfold, and the push plate 21 drives the buffer plate 29 to squeeze the PCB board, so as to realize the PCB board is centered and thus ensures stable clamping when the subsequent fixture 8 clamps it.

[0029] Example 6: Based on Example 5, such as Figure 5 As shown, limit rods 28 are symmetrically inserted into the ends of the push plates 21 that are close to each other. A buffer plate 29 is installed on the ends of the limit rods 28 that are close to each other. The limit rods 28 constrain the buffer plate 29 and enable the buffer plate 29 to slide linearly. The buffer plate 29 is made of rubber. A spring 30 is connected between the buffer plate 29 and the push plate 21. The spring 30 is sleeved on the outside of the limit rods 28. The buffer plate 29 and the spring 30 buffer the impact force during the clamping of the PCB board and prevent damage to the PCB board.

[0030] Example 7: Based on Example 6, as follows Figure 5 As shown, guide rods 31 are symmetrically installed on the other end of the push plate 21, and guide cylinders 32 are sleeved on the outside of the guide rods 31 on the top of the fixing block 19. The guide rods 31 and guide cylinders 32 limit the sides of the push plate 21 and improve the stability of the sliding of the push plate 21.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A fully automatic intelligent machining multi-axis collaborative control system, comprising a base (1), characterized in that: A multi-axis moving part (2) is provided on the outer side of the top of the base (1). A plug-in mechanism (3) is provided on the multi-axis moving part (2). A first camera (4) is installed on the plug-in mechanism (3). A second camera (5) is installed at one end of the top of the base (1). A first belt conveyor mechanism (6) is installed at the center of the top of the base (1). A second belt conveyor mechanism (7) is installed on the top of the first belt conveyor mechanism (6). The second belt conveyor mechanism (7) is perpendicular to the first belt conveyor mechanism (6). A clamp (8) is installed on one side of the top of the base (1) on the outer side of the first belt conveyor mechanism (6). A centering adjustment mechanism (9) is also installed at the center of the top of the base (1) on the outer side of the first belt conveyor mechanism (6). A third camera (10) is also installed on the other side of the top of the base (1) on the outer side of the first belt conveyor mechanism (6).

2. The fully automatic intelligent machining multi-axis collaborative control system according to claim 1, characterized in that: The clamp (8) consists of a first cylinder (11) and a clamping plate (12). The first cylinder (11) is symmetrically arranged at both ends of the first belt conveyor mechanism (6) and installed on one side of the top of the base (1). The output end of the first cylinder (11) is connected to the clamping plate (12), and the clamping plate (12) is located at the top of the first belt conveyor mechanism (6).

3. The fully automatic intelligent machining multi-axis collaborative control system according to claim 1, characterized in that: The multi-axis moving part (2) is composed of a y-axis moving part (13), a z-axis moving part (14), and an x-axis moving part (15). Each of the y-axis moving part (13), z-axis moving part (14), and x-axis moving part (15) includes a guide rail (16). A motor (17) is installed inside the guide rail (16). The output end of the motor (17) is connected to a lead screw (18). A slider (1801) is threaded onto the outside of the lead screw (18). There are four y-axis moving parts (13), which are symmetrically installed at the four corners of the top of the base (1). There are two z-axis moving parts (14), which are installed between the sliders (1801) of the two y-axis moving parts (13). There is one x-axis moving part (15), which is installed between the sliders (1801) of the two z-axis moving parts (14). The plug-in mechanism (3) is installed on the outside of the slider (1801) of the x-axis moving part (15).

4. The fully automatic intelligent machining multi-axis collaborative control system according to claim 1, characterized in that: The centering adjustment mechanism (9) includes four fixing blocks (19) installed on the top of the base (1). There are four fixing blocks (19), which are located at both ends of the first belt conveyor mechanism (6) and installed on the top of the base (1). The top of each fixing block (19) is hinged with a transmission rod (20). The transmission rod (20) is composed of three hinged rods that are hinged end to end. The ends of the transmission rods (20) that are close to each other are hinged with push plates (21). The push plates (21) are located on the top of the first belt conveyor mechanism (6).

5. The fully automatic intelligent machining multi-axis collaborative control system according to claim 4, characterized in that: The centering adjustment mechanism (9) also includes a second cylinder (22) installed on the top of the base (1) and located at the bottom of the first belt conveyor mechanism (6). The output end of the second cylinder (22) is connected to a connecting block (23). The top of the connecting block (23) is symmetrically hinged with two connecting rods (24). The ends of the two connecting rods (24) away from the connecting block (23) are each hinged with a slide rod (25). The ends of the slide rods (25) away from each other are each equipped with a connecting plate (26). The top of the connecting plate (26) is hinged to the center of the middle hinge rod. The connecting block (23), slide rod (25) and connecting plate (26) are all slidably connected to the top of the base (1). A limiting plate (27) is installed on the top of the base (1). The limiting plate (27) is located on both sides of the slide rod (25) and is slidably connected to the slide rod (25).

6. The fully automatic intelligent machining multi-axis collaborative control system according to claim 4, characterized in that: Limiting rods (28) are symmetrically inserted into one end of the push plate (21) that are close to each other. A buffer plate (29) is installed on one end of the limiting rod (28) that is close to each other. The buffer plate (29) is made of rubber. A spring (30) is connected between the buffer plate (29) and the push plate (21). The spring (30) is sleeved on the outside of the limiting rod (28).

7. The fully automatic intelligent machining multi-axis collaborative control system according to claim 6, characterized in that: The other end of the push plate (21) is symmetrically equipped with guide rods (31), and the top of the fixing block (19) is equipped with a guide cylinder (32) sleeved on the outside of the guide rods (31).

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