Photovoltaic module
Patent Information
- Application Number
- CN202522066923.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0004]相关技术中,光伏组件的层压件的边缘支撑于边框上,然而,由于光伏组件的层压件的外形尺寸较大,层压件在重力作用下容易发生变形,呈现下凹状态,当层压件受到外界机械应力(如冰雹、落石、风沙以及踩踏)时,层压件容易发生隐裂或破碎,导致光伏组件失效
[0034]本申请实施例提供的光伏组件,通过使层压件朝向层压件的受光侧拱起,层压件位于两个所述第一边框之间,并与两个所述第一边框连接。如此,相当于使得层压件的背光侧受到向上的压应力,这样,当层压件受到向下的冲击力时,层压件背光侧向上的压应力能够抵消一部分向下的冲击力,降低层压件发生隐裂或破碎的几率,提高光伏组件的抗冲击能力,提高光伏组件的结构稳定性和可靠性,延长光伏组件的使用寿命。
Smart Images

Figure CN224791007U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic technology, and in particular to a photovoltaic module. Background Technology
[0002] Solar cells, also known as photovoltaic cells, are semiconductor devices that directly convert sunlight into electrical energy. Because they are green and environmentally friendly products that do not cause pollution, and because solar energy is a renewable resource, solar cells are a new type of battery with broad development prospects.
[0003] Solar energy utilization relies on photovoltaic modules to absorb solar energy. These modules are typically installed in arrays in the field or on buildings to form a photovoltaic system.
[0004] In related technologies, the edges of the laminates of photovoltaic modules are supported on the frame. However, due to the large size of the laminates, they are prone to deformation under gravity and become concave. When the laminates are subjected to external mechanical stress (such as hail, falling rocks, sandstorms, and trampling), they are prone to microcracks or breakage, leading to photovoltaic module failure. Utility Model Content
[0005] Based on this, this application provides a photovoltaic module that can improve the photovoltaic module's impact resistance, structural stability and reliability, and extend the photovoltaic module's service life.
[0006] This application provides a photovoltaic module, including:
[0007] A laminate, wherein the laminate arches toward the light-receiving side of the laminate;
[0008] The frame member includes two first frames disposed opposite each other; the laminate is located between the two first frames and connected to the two first frames.
[0009] In one embodiment, it further includes at least one support structure disposed on the backlight side of the laminate; the support structure is located between the two first frame edges and connected to the two first frame edges; the side of the support structure near the laminate edge has an arched portion arching toward the laminate edge; the arched portion abuts against the laminate edge to keep the laminate edge arched toward the light-receiving side.
[0010] In one embodiment, the arched portion is a first arched surface located on the side of the support structure near the laminate and arching toward the laminate.
[0011] In one embodiment, the surface of the support structure away from the laminate is a first flat surface; the first flat surface is perpendicular to a first direction; the first direction is parallel to the height direction of the first frame.
[0012] In one embodiment, at least a portion of the side surface of the support structure away from the laminate arches toward the first arched surface to form a second arched surface.
[0013] In one embodiment, the radius of the first arched surface and the radius of the second arched surface are between 8.05m and 42.45m.
[0014] In one embodiment, the side surface of the support structure away from the laminate includes a first sub-arched surface and two second flat surfaces; the first sub-arched surface arches towards the first arched surface; the two second flat surfaces are located on both sides of the first sub-arched surface along a second direction and are in contact with the first sub-arched surface; the second flat surfaces are perpendicular to a first direction; the second direction intersects with the first direction and is perpendicular to a third direction; the first direction is parallel to the height direction of the first frame; the third direction is parallel to the extension direction of the first frame.
[0015] In one embodiment, the support structure includes a first connecting portion;
[0016] The arched portion protrudes from the side of the first connecting portion near the laminate, and the surface of the arched portion near the laminate is a third arched surface that arches towards the laminate.
[0017] The first connecting part is connected to the two first frame edges.
[0018] In one embodiment, the surface of the first connecting portion away from the laminate is a third flat surface, which is perpendicular to a first direction; the first direction is parallel to the height direction of the first frame.
[0019] In one embodiment, at least a portion of the surface of the first connection away from the laminate arches toward the third arched surface, forming a fourth arched surface.
[0020] In one embodiment, the surface of the first connection portion away from the laminate includes a second sub-arched surface and two fourth flat surfaces;
[0021] The second sub-arched surface arches towards the third arched surface;
[0022] Two fourth straight surfaces are located on both sides of the second sub-arch surface along the second direction and are connected to the second sub-arch surface; the fourth straight surfaces are perpendicular to the first direction; the second direction intersects the first direction and is perpendicular to the third direction; the first direction is parallel to the height direction of the first frame; the third direction is parallel to the extension direction of the first frame.
[0023] In one embodiment, the laminate has an arched structure, and the arch height of the laminate is between 5mm and 20mm.
[0024] In one embodiment, the laminate has an arched structure and the bending radius of the laminate is between 8.05m and 42.45m.
[0025] In one embodiment, the laminate includes a first substrate, a battery layer, and a second substrate stacked sequentially in a direction away from the support structure; both the first substrate and the second substrate are hot-bent glass, and the bending radius of the first substrate and the bending radius of the second substrate are both between 8.05m and 42.45m.
[0026] In one embodiment, a wiring hole is provided on the first substrate; the orthographic projection of the support structure on the second substrate overlaps with the orthographic projection of the wiring hole on the second substrate.
[0027] In one embodiment, a wiring hole is provided on the first substrate; there are multiple support structures, which are spaced apart along the extension direction of the first frame; the orthographic projection of the wiring hole on the second substrate is located between the orthographic projections of two adjacent support structures on the second substrate.
[0028] In one embodiment, the first frame includes a support portion and a main body portion arranged sequentially along a first direction;
[0029] The bearing portion has a receiving groove on one side along the second direction; the edge of the laminate is located within the receiving groove;
[0030] The supporting structure is connected to the main body.
[0031] The first direction is parallel to the height direction of the first border; the second direction intersects the first direction and is perpendicular to the third direction, which is parallel to the extension direction of the first border.
[0032] In one embodiment, the main body includes a supporting portion and a second connecting portion; the second connecting portion connects the supporting portion and the load-bearing portion.
[0033] The supporting portion includes a first protrusion extending out of the second connecting portion along one side of the second direction, the end of the supporting structure overlaps the first protrusion, and the end of the supporting structure is connected to the second connecting portion.
[0034] The photovoltaic module provided in this application embodiment has a laminated component arched towards its light-receiving side. The laminated component is located between and connected to the two first frame frames. This effectively subjects the backlight side of the laminated component to upward compressive stress. Thus, when the laminated component is subjected to a downward impact force, the upward compressive stress on the backlight side can offset part of the downward impact force, reducing the probability of microcracks or breakage of the laminated component, improving the impact resistance of the photovoltaic module, enhancing its structural stability and reliability, and extending its service life. Attached Figure Description
[0035] Figure 1 This is a plan view of a photovoltaic module provided in one embodiment of this application.
[0036] Figure 2 for Figure 1 The diagram shows a cross-sectional view of the photovoltaic module along the AA direction.
[0037] Figure 3 A plan view of a photovoltaic module provided for another embodiment of this application.
[0038] Figure 4 for Figure 3 The diagram shows a cross-sectional view of the photovoltaic module along the BB direction.
[0039] Figure 5 This is a schematic diagram of the structure of the first frame of a photovoltaic module provided in an embodiment of this application.
[0040] Figure 6 This is a schematic diagram of a first structural support structure for a photovoltaic module provided in an embodiment of this application.
[0041] Figure 7 This is a schematic diagram of a second structure of the support structure for a photovoltaic module provided in an embodiment of this application.
[0042] Figure 8 This is a schematic diagram of a third type of support structure for a photovoltaic module provided in an embodiment of this application.
[0043] Figure 9 This is a schematic diagram of a fourth type of support structure for a photovoltaic module provided in an embodiment of this application.
[0044] Figure 10 This is a schematic diagram of the structure of a photovoltaic module laminate arching towards the light-receiving side, provided in an embodiment of this application.
[0045] Explanation of reference numerals in the attached figures:
[0046] 10. Photovoltaic module; 11. Laminate; 111. First substrate; 112. Cell layer; 113. Second substrate; 12. Frame member; 121. First frame; 1211. Supporting part; 1211a. Receiving groove; 1212. Main body; 1212a. Supporting part; 1212a1. First protrusion; 1212b. Second connecting part; 122. Second frame; 3. Support structure; 131. Arched part; 131 a. First arched surface; 131b. Third arched surface; 132. First straight surface; 133a. Second arched surface; 133a1. First sub-arched surface; 133b. Second straight surface; 134. First connecting part; 134a. Third straight surface; 134b. Fourth arched surface; 134b1. Second sub-arched surface; 134c. Fourth straight surface; 14. Wiring hole; X. First direction; Y. Second direction; Z. Third direction. Detailed Implementation
[0047] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0048] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0049] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0050] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0051] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0052] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0053] See Figures 1 to 4 As shown, this application provides a photovoltaic module 10, including a laminate 11 and a frame member 12; the laminate 11 arches toward the light-receiving side of the laminate 11; the frame member 12 includes two first frames 121 disposed opposite to each other; the laminate 11 is located between the two first frames 121 and connected to the two first frames 121.
[0054] Specifically, see Figure 1 and Figure 3 As shown, the laminate 11 may have a rectangular structure; the two first borders 121 of the border member 12 may be disposed opposite each other on both sides of the width direction of the laminate 11; the border member 12 also includes two second borders 122, which may be disposed opposite each other on both sides of the length direction of the laminate 11; the first borders 121 and the second borders 122 are connected. The structure of the first border 121 and the structure of the second border 122 may be the same.
[0055] The photovoltaic module 10 provided in this application embodiment has a laminate 11 arched towards the light-receiving side of the laminate 11, with the laminate 11 located between and connected to the two first frame frames 121. This is equivalent to subjecting the backlight side of the laminate 11 to an upward compressive stress. Thus, when the laminate 11 is subjected to a downward impact force, the upward compressive stress on the backlight side of the laminate 11 can offset part of the downward impact force, reducing the probability of the laminate 11 developing microcracks or breaking, improving the impact resistance of the photovoltaic module 10, improving the structural stability and reliability of the photovoltaic module 10, and extending the service life of the photovoltaic module 10.
[0056] In one embodiment, see [reference] Figures 1 to 4 As shown, the photovoltaic module 10 also includes at least one support structure 3, which is disposed on the backlight side of the laminate 11. The support structure 3 is located between two first frame frames 121 and is connected to the two first frame frames 121. The side of the support structure 3 near the laminate 11 is provided with an arched portion 131 that arches toward the laminate 11. The arched portion 131 abuts against the laminate 11 so that the laminate 11 remains arched toward the light-receiving side.
[0057] Therefore, at least one support structure 3 can provide support for the laminate 11, so that the laminate 11 is kept arched towards the light-receiving side. This is equivalent to subjecting the back side of the laminate 11 to upward compressive stress. In this way, when the laminate 11 is subjected to downward impact force, the upward compressive stress on the back side of the laminate 11 can offset part of the downward impact force, reduce the probability of the laminate 11 developing microcracks or breaking, improve the impact resistance of the photovoltaic module 10, improve the structural stability and reliability of the photovoltaic module 10, and extend the service life of the photovoltaic module 10.
[0058] In one embodiment, see [reference] Figure 5 As shown, the first frame 121 includes a support portion 1211 and a main body portion 1212 arranged sequentially along the first direction X; the support portion 1211 has a receiving groove 1211a on one side along the second direction Y; the edge of the laminate 11 is disposed in the receiving groove 1211a; the support structure 3 is connected to the main body portion 1212; the first direction X is parallel to the height direction of the first frame 121; the second direction Y intersects with the first direction X, and the second direction Y is perpendicular to the third direction Z, and the third direction Z is parallel to the extension direction of the first frame 121.
[0059] Therefore, when installing the laminate 11 and the support structure 3, the edge of the laminate 11 is placed in the receiving groove 1211a on the bearing portion 1211 of the first frame 121; then the support structure 3 is placed between the main body portions 1212 of the two first frames 121, so that the support structure 3 is connected to the main body portion 1212, and the arched portion 131 of the support structure 3 abuts against the laminate 11, providing support for the laminate 11, so that the laminate 11 is kept arched towards the side away from the support structure 3. While realizing the encapsulation and fixation of the laminate 11, the impact resistance of the laminate 11 can be improved, and the probability of the laminate 11 cracking or breaking can be reduced, thereby improving the structural stability and reliability of the photovoltaic module 10 and extending the service life of the photovoltaic module 10.
[0060] In one embodiment, see [reference] Figure 5 As shown, the main body 1212 includes a supporting part 1212a and a second connecting part 1212b; the second connecting part 1212b connects the supporting part 1212a and the bearing part 1211; the supporting part 1212a includes a first protrusion 1212a1 extending out of the second connecting part 1212b along the second direction Y side, the end of the support structure 3 overlaps the first protrusion 1212a1, and the end of the support structure 3 is connected to the second connecting part 1212b.
[0061] Therefore, by having the end of the support structure 3 overlap the first protrusion 1212a1 and the end of the support structure 3 connected to the second connection 1212b, the connection reliability between the support structure 3 and the main body 1212 can be improved, thereby improving the structural stability and reliability of the photovoltaic module 10.
[0062] It should be noted that the support structure 3 and the first protrusion 1212a1 can be connected by fasteners or adhesives, and the support structure 3 and the second connecting part 1212b can also be connected by fasteners or adhesives. Fasteners include bolts; adhesives include structural adhesives.
[0063] In one embodiment, see [reference] Figure 6 As shown, the arched portion 131 is a first arched surface 131a located on the side of the support structure 3 near the laminate 11 and arching towards the laminate 11.
[0064] Therefore, by abutting the first arched surface 131a against the laminate 11, the laminate 11 can arch towards the side away from the supporting structure 3, and there is a large contact area between the laminate 11 and the first arched surface 131a. In this way, the impact force from the light-receiving side of the laminate 11 can be effectively offset, the probability of the laminate 11 developing microcracks or breaking can be effectively reduced, and the impact resistance of the photovoltaic module 10 can be improved.
[0065] In one embodiment, see [reference] Figure 6As shown, the surface of the support structure 3 away from the laminate 11 is a first flat surface 132, which is perpendicular to the first direction X and parallel to the height direction of the first frame 121.
[0066] Therefore, the geometric center of the self-supporting structure 3 points towards the first frame 121, and the distance between the first arched surface 131a and the first flat surface 132 along the height direction of the first frame 121 gradually decreases. This facilitates the installation of the support structure 3 on the backlight side of the laminate 11, allowing the support structure 3 to be located between and connected to the two first frames 121. Furthermore, by making the surface of the support structure 3 away from the laminate 11 the first flat surface 132, the support structure 3 can be stably attached to the first protrusion 1212a1 on the main body 1212 of the first frame 121, improving the connection reliability between the support structure 3 and the first frame 121, thereby enhancing the structural stability and reliability of the photovoltaic module 10.
[0067] In one embodiment, see [reference] Figure 7 As shown, at least a portion of the surface of the support structure 3 away from the laminate 11 arches towards the first arched surface 131a, forming a second arched surface 133a. Further, the second arched surface 133a and the first arched surface 131a are equally spaced along the first direction X; the first direction X is parallel to the height direction of the first frame 121.
[0068] This reduces the weight of the support structure 3, giving it a certain degree of flexibility, which makes it easier to install the support structure 3 on the backlight side of the laminate 11, so that the support structure 3 is located between the two first frame frames 121 and connected to the two first frame frames 121.
[0069] Furthermore, the radius of the first arched surface 131a and the radius of the second arched surface 133a are both between 8.05m and 42.45m.
[0070] Therefore, the bending radius of the laminate 11 after arching towards the light-receiving side is between 8.05m and 42.45m, which is equivalent to subjecting the back side of the laminate 11 to upward compressive stress. In this way, when the laminate 11 is subjected to downward impact force, the upward compressive stress on the back side of the laminate 11 can offset part of the downward impact force, reduce the probability of the laminate 11 developing microcracks or breaking, improve the impact resistance of the photovoltaic module 10, improve the structural stability and reliability of the photovoltaic module 10, and extend the service life of the photovoltaic module 10.
[0071] In one embodiment, see [reference] Figure 7As shown, the surface of the support structure 3 away from the laminate 11 includes a first sub-arched surface 133a1 and two second flat surfaces 133b; the two second flat surfaces 133b are located on both sides of the first sub-arched surface 133a1 along the second direction Y and are connected to the first sub-arched surface 133a1; the second flat surfaces 133b are perpendicular to the first direction X, the second direction Y intersects with the first direction X, and the second direction Y is perpendicular to the third direction Z; the first direction X is parallel to the height direction of the first frame 121; the third direction Z is parallel to the extension direction of the first frame 121.
[0072] Therefore, on the one hand, the weight of the support structure 3 can be reduced, allowing the support structure 3 to have a certain degree of deflection, which facilitates the installation of the support structure 3; on the other hand, when the support structure 3 overlaps with the first protrusion 1212a1 on the main body 1212 of the first frame 121, the second flat surface 133b of the support structure 3 contacts the first protrusion 1212a1, which improves the stability of the support structure 3 overlapping with the first protrusion 1212a1 on the main body 1212 of the first frame 121, thereby improving the connection reliability between the support structure 3 and the first frame 121, and thus improving the structural stability and reliability of the photovoltaic module 10.
[0073] In one embodiment, see [reference] Figure 8 and Figure 9 As shown, the support structure 3 includes a first connecting part 134; an arched part 131 protrudes from the first connecting part 134 on the side near the laminate 11, and the surface of the arched part 131 on the side near the laminate 11 is a third arched surface 131b arching towards the laminate 11; the first connecting part 134 is connected to two first frame parts 121.
[0074] Therefore, when installing the support structure 3, the first connecting part 134 is connected to the two first frame 121, and the third arched surface 131b of the arched part 131 abuts against the laminate 11, which allows the laminate 11 to arch towards the side away from the support structure 3. The laminate 11 and the third arched surface 131b have a large contact area, which can effectively offset the impact force from the light-receiving side of the laminate 11, effectively reduce the probability of the laminate 11 developing microcracks or breaking, and improve the impact resistance of the photovoltaic module 10.
[0075] In one embodiment, see [reference] Figure 8 As shown, the surface of the first connecting part 134 away from the laminate 11 is a third flat surface 134a, which is perpendicular to the first direction X; the first direction X is parallel to the height direction of the first frame.
[0076] Therefore, when the support structure 3 overlaps with the first protrusion 1212a1 on the main body 1212 of the first frame 121, the third flat surface 134a of the first connecting part 134 contacts the first protrusion 1212a1. This improves the stability of the support structure 3 overlapping with the first protrusion 1212a1 on the main body 1212 of the first frame 121, thereby improving the connection reliability between the support structure 3 and the first frame 121, and thus improving the structural stability and reliability of the photovoltaic module 10.
[0077] In one embodiment, see [reference] Figure 9 As shown, at least a portion of the surface of the first connecting portion 134 away from the laminate 11 arches toward the third arched surface 131b, forming a fourth arched surface 134b. Further, the fourth arched surface 134b and the third arched surface 131b are equally spaced along the first direction X; the first direction X is parallel to the height direction of the first frame 121.
[0078] This reduces the weight of the support structure 3, allowing it to have a certain degree of deflection, which facilitates its installation.
[0079] In one embodiment, see [reference] Figure 9 As shown, the surface of the first connecting portion 134 away from the laminate 11 includes a second sub-arched surface 134b1 and two fourth flat surfaces 134c. The two fourth flat surfaces 134c are located on both sides of the second sub-arched surface 134b1 along the second direction Y and are in contact with the second sub-arched surface 134b1. The fourth flat surfaces 134c are perpendicular to the first direction X, the second direction Y intersects with the first direction X, and the second direction Y is perpendicular to the third direction Z. The first direction X is parallel to the height direction of the first frame 121. The third direction Z is parallel to the extension direction of the first frame 121.
[0080] Therefore, on the one hand, the weight of the support structure 3 can be reduced, allowing the support structure 3 to have a certain degree of deflection, which facilitates the installation of the support structure 3; on the other hand, when the support structure 3 overlaps with the first protrusion 1212a1 on the main body 1212 of the first frame 121, the fourth flat surface 143c of the first connecting part 134 contacts the first protrusion 1212a1, which improves the stability of the support structure 3 overlapping with the first protrusion 1212a1 on the main body 1212 of the first frame 121, thereby improving the connection reliability between the support structure 3 and the first frame 121, and thus improving the structural stability and reliability of the photovoltaic module 10.
[0081] In one embodiment, see [reference] Figure 10 As shown, the laminate 11 has an arched structure, and the arch height h of the laminate 11 is between 5mm and 20mm.
[0082] In one embodiment, see [reference] Figure 10 As shown, the laminate 11 has an arched structure, and the bending radius R of the laminate 11 is between 8.05m and 42.45m.
[0083] In one embodiment, see [reference] Figure 3 and Figure 4 As shown, the laminate 11 includes a first substrate 111, a battery layer 112, and a second substrate 113 stacked sequentially in a direction away from the support structure 3; both the first substrate 111 and the second substrate 113 are hot-bent glass, and the bending radius of the first substrate 111 and the bending radius of the second substrate 113 are both between 8.05m and 42.45m.
[0084] Therefore, by making both the first substrate 111 and the second substrate 113 hot-bent glass, the first substrate 111 and the second substrate 113 can be easily made into an arch shape, so that the bending radius of the first substrate 111 and the bending radius of the second substrate 113 are both between 8.05m and 42.45m. This allows the laminate 11 to have an arched structure, so that the back side of the laminate 11 is subjected to upward compressive stress. In this way, when the laminate 11 is subjected to downward impact force, the upward compressive stress on the back side of the laminate 11 can offset part of the downward impact force, reduce the probability of the laminate 11 developing microcracks or breaking, improve the impact resistance of the photovoltaic module 10, improve the structural stability and reliability of the photovoltaic module 10, and extend the service life of the photovoltaic module 10.
[0085] It should be noted that the battery layer 112 may include battery cells, and the types of battery cells include, but are not limited to, passivated emitter rear cell (PERC), tunnel oxide passivated contact (TOPCon), intrinsic thin-film heterojunction (HJT), interdigitated back contact (IBC), perovskite cells, etc. The photovoltaic module 10 also includes a first encapsulant film (not shown) and a second encapsulant film (not shown). The first encapsulant film is disposed between the first substrate 111 and the battery layer 112, and the second encapsulant film may be disposed between the battery layer 112 and the second substrate 113. The materials used for the first and second encapsulant films include, but are not limited to: ethylene-vinyl acetate copolymer (EVA), polyolefin elastomer (POE), polyvinyl butyral (PVB), EPE (EVA-POE-EVA), EP (EVA-POE), or PEP (POE-EVA-POE).
[0086] In one embodiment, see [reference] Figure 3 and Figure 4 As shown, a wiring hole 14 is provided on the first substrate 111; the orthographic projection of the support structure 3 on the second substrate 113 overlaps with the orthographic projection of the wiring hole 14 on the second substrate 113.
[0087] This can improve the impact resistance of the photovoltaic module 10 in the area where the wiring hole 14 is located, reduce the probability of the laminate 11 developing microcracks or breaking in the area where the wiring hole 14 is located, and improve the reliability of the photovoltaic module 10.
[0088] In one embodiment, see [reference] Figure 1 and Figure 2 As shown, a wiring hole 14 is provided on the first substrate 111; there are multiple support structures 3, which are spaced apart along the extension direction of the first frame 121; the orthographic projection of the wiring hole 14 on the second substrate 113 is located between the orthographic projections of two adjacent support structures 3 on the second substrate 113.
[0089] This can improve the impact resistance of the photovoltaic module 10 in the area where the wiring hole 14 is located, reduce the probability of the laminate 11 developing microcracks or breaking in the area where the wiring hole 14 is located, and improve the reliability of the photovoltaic module 10.
[0090] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0091] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A photovoltaic module, characterized in that, include: A laminate, wherein the laminate arches toward the light-receiving side of the laminate; A border component, comprising two first borders positioned opposite to each other; The laminate is located between the two first borders and is connected to the two first borders.
2. The photovoltaic module according to claim 1, characterized in that, It also includes at least one support structure, which is disposed on the backlight side of the laminate; the support structure is located between the two first frames and connected to the two first frames; the side of the support structure near the laminate has an arched portion that arches toward the laminate; the arched portion abuts against the laminate to keep the laminate arched toward the light-receiving side.
3. The photovoltaic module according to claim 2, characterized in that, The arched portion is a first arched surface located on the side of the supporting structure near the laminate and arching towards the laminate.
4. The photovoltaic module according to claim 3, characterized in that, The surface of the support structure away from the laminate is a first flat surface; the first flat surface is perpendicular to a first direction; the first direction is parallel to the height direction of the first frame.
5. The photovoltaic module according to claim 3, characterized in that, At least a portion of the side surface of the support structure away from the laminate arches toward the first arched surface, forming a second arched surface.
6. The photovoltaic module according to claim 5, characterized in that, The radius of the first arched surface and the radius of the second arched surface are both between 8.05m and 42.45m.
7. The photovoltaic module according to claim 5, characterized in that, The surface of the support structure away from the laminate includes a first sub-arched surface and two second flat surfaces; the first sub-arched surface arches towards the first arched surface; the two second flat surfaces are located on both sides of the first sub-arched surface along a second direction and are connected to the first sub-arched surface; the second flat surfaces are perpendicular to a first direction; the second direction intersects with the first direction and is perpendicular to a third direction; the first direction is parallel to the height direction of the first frame; the third direction is parallel to the extension direction of the first frame.
8. The photovoltaic module according to claim 2, characterized in that, The support structure includes a first connecting portion; The arched portion protrudes from the side of the first connecting portion near the laminate, and the surface of the arched portion near the laminate is a third arched surface that arches towards the laminate. The first connecting part is connected to the two first frame edges.
9. The photovoltaic module according to claim 8, characterized in that, The surface of the first connecting portion away from the laminate is a third flat surface, which is perpendicular to the first direction; the first direction is parallel to the height direction of the first frame.
10. The photovoltaic module according to claim 8, characterized in that, At least a portion of the surface of the first connecting portion away from the laminate arches toward the third arched surface, forming a fourth arched surface.
11. The photovoltaic module according to claim 10, characterized in that, The surface of the first connecting portion away from the laminate includes a second sub-arched surface and two fourth flat surfaces; The second sub-arched surface arches towards the third arched surface; Two fourth straight surfaces are located on both sides of the second sub-arch surface along the second direction and are connected to the second sub-arch surface; the fourth straight surfaces are perpendicular to the first direction; the second direction intersects the first direction and is perpendicular to the third direction; the first direction is parallel to the height direction of the first frame; the third direction is parallel to the extension direction of the first frame.
12. The photovoltaic module according to any one of claims 1 to 11, characterized in that, The laminate has an arched structure, and the arch height of the laminate is between 5mm and 20mm.
13. The photovoltaic module according to any one of claims 1 to 11, characterized in that, The laminate has an arched structure, and the bending radius of the laminate is between 8.05m and 42.45m.
14. The photovoltaic module according to any one of claims 1 to 11, characterized in that, The laminate includes a first substrate, a battery layer, and a second substrate stacked sequentially in a direction away from the supporting structure; both the first substrate and the second substrate are hot-bent glass, and the bending radius of the first substrate and the bending radius of the second substrate are both between 8.05m and 42.45m.
15. The photovoltaic module according to claim 14, characterized in that, The first substrate has a wiring hole; the orthographic projection of the support structure on the second substrate overlaps with the orthographic projection of the wiring hole on the second substrate.
16. The photovoltaic module according to claim 14, characterized in that, The first substrate has wiring holes; The number of the support structures is multiple, and the multiple support structures are spaced apart along the extension direction of the first frame; the orthographic projection of the wiring hole on the second substrate is located between the orthographic projections of two adjacent support structures on the second substrate.
17. The photovoltaic module according to any one of claims 2 to 11, characterized in that, The first frame includes a support portion and a main body portion arranged sequentially along a first direction; The bearing portion has a receiving groove on one side along the second direction; the edge of the laminate is located within the receiving groove; The supporting structure is connected to the main body. The first direction is parallel to the height direction of the first border; the second direction intersects the first direction and is perpendicular to the third direction, which is parallel to the extension direction of the first border.
18. The photovoltaic module according to claim 17, characterized in that, The main body includes a supporting part and a second connecting part; the second connecting part connects the supporting part and the load-bearing part. The supporting portion includes a first protrusion extending out of the second connecting portion along one side of the second direction, the end of the supporting structure overlaps the first protrusion, and the end of the supporting structure is connected to the second connecting portion.