A device for aligning rows of dividers and an agricultural machine
Patent Information
- Application Number
- CN202521364777.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-06-30
AI Technical Summary
[0002]现有技术中,农业机械设备在运行过程中往往需要人工参与,例如,将倒伏的玉米扶正、对水稻小麦进行收割等;在人工作业过程中,十分依赖驾驶人员的驾驶技术,且由于作物并不是呈标准的阵列排布,导致作业成本过高,作业效率较低,且容易对农作物造成损伤
通过在分禾器上设置对行装置,具体的,对行装置通过第一拨杆以及第二拨杆接触作物的秆茎从而带动对行底座相对安装座转动,进而角度传感器产生电信号,控制器基于电信号控制分禾器的运行方向,进而提高农业作业效率、提高作业精度以及降低作业成本;回中扭簧通过扭力控制对行底座自动回中,进而提高第一拨杆以及第二拨杆的探测精度,进而提高分禾器运动方向控制精度。
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Figure CN224791214U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of agricultural machinery and equipment technology, and in particular to a row-dividing device for a divider and agricultural machinery and equipment. Background Technology
[0002] In existing technologies, agricultural machinery and equipment often require human intervention during operation, such as straightening lodged corn or harvesting rice and wheat. During manual operations, the operation is highly dependent on the driver's skills, and because the crops are not arranged in a standard array, the operating costs are too high, the operating efficiency is low, and the crops are easily damaged. Summary of the Invention
[0003] To address the aforementioned problems in the prior art, the purpose of this application is to improve agricultural operation efficiency, increase operational accuracy, and reduce operational costs by setting a row-aligning device on the divider to adjust the running direction of the divider.
[0004] To address the aforementioned issues, this application provides a row alignment device for a divider, comprising a mounting base, an alignment base, an angle sensor, a first lever, a second lever, and a centering torsion spring. The parallel base is rotatably connected to the mounting base. One end of the first lever and the second lever are connected to the parallel base, and the other end of the first lever and the second lever are suspended. The first lever and the second lever are set at an angle. The signal detection terminal of the angle sensor is disposed between the parallel base and the mounting base to detect the relative angle between the parallel base and the mounting base; the signal output terminal of the angle sensor is electrically connected to the controller. The centering torsion spring is fixedly connected to the mounting base, and the two ends of the centering torsion spring abut against the two sides of the parallel base respectively; the two sides of the parallel base are the mounting sides of the first lever and the second lever.
[0005] In this embodiment of the application, the alignment device further includes a first limiting torsion spring and a second limiting torsion spring; The first limiting torsion spring is disposed between the first lever and the parallel base. One end of the first limiting torsion spring limits the first lever, and the other end of the first limiting torsion spring is connected to one end of the second limiting torsion spring. The other end of the second limiting torsion spring limits the second lever.
[0006] In this embodiment of the application, the alignment device further includes a lever adjustment device, which is disposed between the first lever and the second lever, and the lever adjustment device abuts against the first lever and the second lever respectively, and the lever adjustment device can adjust the included angle between the first lever and the second lever.
[0007] In this embodiment of the application, the lever adjustment device includes an adjustment block and an adjustment rod, with both ends of the adjustment block abutting against the first lever and the second lever, respectively; The adjusting block is provided with an adjusting hole, and the adjusting rod is fixed to the adjusting block through the adjusting hole; The adjusting rod and the parallel base are locked together by a nut.
[0008] In this embodiment of the application, the included angle between the first lever and the second lever is any angle between 95° and 175°.
[0009] In this embodiment of the application, the parallel base includes an upper cover plate, a first connecting post, a second connecting post, and a lower cover plate. The upper cover plate and the lower cover plate are connected by the first connecting post and the second connecting post; The coil body of the first lever and the first limiting torsion spring is sleeved on the first connecting post; The second lever and the coil body of the second limiting torsion spring are sleeved on the second connecting post.
[0010] In this embodiment of the application, the end of the first limiting torsion spring that limits the first lever is in the shape of a hook, and the hook shape wraps around the edge of the first lever; The end of the second limiting torsion spring that limits the second lever is hook-shaped, and the hook shape wraps around the edge of the second lever.
[0011] In this embodiment, the parallel base and the mounting base are rotatably connected via a rotating shaft; the signal detection end of the angle sensor is sleeved on the rotating shaft.
[0012] This application also provides an agricultural machinery device, which includes a divider and a row-aligning device as described in this application embodiment; the row-aligning device is connected to the divider.
[0013] In this embodiment of the application, the agricultural machinery is a harvester.
[0014] Due to the above technical solution, the row-aligning device of the divider described in this application has the following beneficial effects: By installing a row alignment device on the divider, specifically, the row alignment device drives the row alignment base to rotate relative to the mounting base by contacting the crop stalks with the first and second levers. In turn, the angle sensor generates an electrical signal, and the controller controls the running direction of the divider based on the electrical signal, thereby improving agricultural operation efficiency, improving operation accuracy, and reducing operation costs. The centering torsion spring controls the automatic centering of the row alignment base through torsion, thereby improving the detection accuracy of the first and second levers, and thus improving the control accuracy of the divider's movement direction. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of this application, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0016] Figure 1 is an exploded view of the structure of a row-dividing device for a divider provided in an embodiment of this application; Figure 2 is a schematic diagram of the centering torsion spring structure in the row-aligning device of a divider provided in an embodiment of this application; Figure 3 is a schematic diagram of the assembly structure of the mounting base and the parallel base in the parallel device of a divider provided in an embodiment of this application; Figure 4 is a schematic diagram of the structure of the first limiting torsion spring and the second limiting torsion spring in the row-aligning device of a divider provided in an embodiment of this application; Figure 5 is a schematic diagram of the assembly of the lever adjustment device in the row-dividing device of a divider provided in an embodiment of this application; Figure 6 is a process diagram of adjusting the angle between the first lever and the second lever of a divider according to an embodiment of this application; Figure 7 is a schematic diagram of the initial state of the row-aligning device of a divider provided in an embodiment of this application; Figure 8 is a schematic diagram of the relative rotation of the row-to-row device of a divider provided in an embodiment of this application; Figure 9 is a schematic diagram of the assembly of the row-aligning device in the agricultural machinery provided in the embodiments of this application.
[0017] Among them, 1-mounting base, 11-upper mounting bracket, 111-first connecting bracket, 112-second connecting bracket, 113-fixing groove, 114-locking element, 12-lower mounting bracket, 2-rowing base, 21-upper cover plate, 211-first extension, 22-first connecting column, 23-second connecting column, 24-lower cover plate, 241-second extension, 3-angle sensor, 4-first lever, 5-second lever, 6-centering torsion spring, 7-first limiting torsion spring, 8-second limiting torsion spring, 9-lever adjustment device, 91-adjusting block, 911-adjusting hole, 92-adjusting rod, 10-rotating shaft, A-rowing device, B-separator. Detailed Implementation
[0018] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0019] The term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of this application. In the description of this application, it should be understood that the terms "upper," "lower," "left," "right," "top," "bottom," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. Moreover, the terms "first," "second," etc., are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein.
[0020] Combination Figure 1-2This application describes a row alignment device for a divider, comprising a mounting base 1, an alignment base 2, an angle sensor 3, a first lever 4, a second lever 5, and a centering torsion spring 6. The alignment base 2 is rotatably connected to the mounting base 1. One end of the first lever 4 and the second lever 5 is connected to the alignment base 2, while the other end is suspended. The first lever 4 and the second lever 5 are set at an angle. The signal detection end of the angle sensor 3 is disposed between the alignment base 2 and the mounting base 1 to detect the relative angle between them. The signal output end of the angle sensor 3 is electrically connected to a controller. The centering torsion spring 6 is fixedly connected to the mounting base 1, and its two ends abut against the two sides of the alignment base 2. The two sides of the alignment base 2 are the mounting sides of the first lever 4 and the second lever 5.
[0021] In this embodiment, the mounting base 1 is fixedly connected to the divider, preferably, the mounting base 1 is fixed inside the cone of the divider.
[0022] In a specific embodiment of this application, the controller electrically connected to the angle sensor 3 can be a controller corresponding to the divider or a controller for agricultural machinery.
[0023] In a specific embodiment of this application, when the agricultural machinery moves between two rows of crops, the first lever 4 and the second lever 5 can contact the stalks of the crops through their rods. Under the limitation of the stalks, they drive the row base 2 to rotate relative to the mounting seat 1. During the rotation of the row base 2 relative to the mounting seat 1, the angle sensor 3 detects the relative rotation angle between the row base 2 and the mounting seat 1, thereby determining the position of the divider between the two rows of crops, so that the controller can adjust the movement direction of the divider. Specifically, the movement direction of the divider can be adjusted by directly adjusting the steering direction of the divider, or by adjusting the movement direction of the agricultural machinery.
[0024] In a specific embodiment of this application, when the first lever 4 and the second lever 5 do not contact the stalk of the crop, they will automatically return to center under the action of the centering torsion spring 6, thereby avoiding the relative rotation angle between the row base 2 and the mounting base 1, which would affect the judgment of the subsequent movement direction of the divider.
[0025] In this embodiment, by setting a row alignment device on the divider, specifically, the row alignment device contacts the crop stalks through the first lever 4 and the second lever 5, thereby driving the row alignment base 2 to rotate relative to the mounting base 1. Then, the angle sensor 3 generates an electrical signal, and the controller controls the running direction of the divider based on the electrical signal, thereby improving agricultural operation efficiency, improving operation accuracy, and reducing operation costs. The centering torsion spring 6 controls the row alignment base 2 to automatically return to center through torsion, thereby improving the detection accuracy of the first lever 4 and the second lever 5, and thus improving the control accuracy of the divider's movement direction.
[0026] refer to Figure 3 In a specific embodiment of this application, the mounting base 1 includes an upper mounting bracket 11 and a lower mounting bracket 12. The mounting base 2, the angle sensor 3, the first lever 4, the second lever 5, and the centering torsion spring 6 are disposed between the upper mounting bracket 11 and the lower mounting bracket 12. The upper mounting bracket 11 and the lower mounting bracket 12 are fixedly connected.
[0027] In a specific embodiment of this application, the upper mounting bracket 11 includes a first connecting bracket 111 and a second connecting bracket 112. The first connecting bracket 111 is provided with a fixing groove 113, and the relative height between the second connecting bracket 112 and the first connecting bracket 111 can be adjusted and fixed by the locking member 114 and the fixing groove 113. The first connecting bracket 111 is fixed to the divider, and the second connecting bracket 112 is connected to the row base 2.
[0028] refer to Figure 4 In this embodiment of the application, the alignment device further includes a first limiting torsion spring 7 and a second limiting torsion spring 8; the first limiting torsion spring 7 is disposed between the first lever 4 and the alignment base 2, one end of the first limiting torsion spring 7 limits the first lever 4, and the other end of the first limiting torsion spring 7 is connected to one end of the second limiting torsion spring 8; the other end of the second limiting torsion spring 8 limits the second lever 5.
[0029] In a specific embodiment of this application, the first limiting torsion spring 7 limits the movement direction of the first lever 4 so that the first lever 4 moves toward the direction of the second lever 5; the second limiting torsion spring 8 limits the movement direction of the second lever 5 so that the second lever 5 moves toward the direction of the first lever 4.
[0030] In a specific embodiment of this application, the first limiting torsion spring 7 and the second limiting torsion spring 8 are integrally formed.
[0031] In this embodiment, by setting a first limiting torsion spring 7 and a second limiting torsion spring 8 in the alignment device, the movement direction of the first lever 4 and the second lever 5 is limited, thereby avoiding angle measurement errors caused by the invalid movement of the first lever 4 or the second lever 5 due to external forces, thereby improving the alignment accuracy of the alignment device and thus improving the operation accuracy.
[0032] refer to Figure 5 In this embodiment of the application, the alignment device further includes a lever adjustment device 9, which is disposed between the first lever 4 and the second lever 5, and the lever adjustment device 9 abuts against the first lever 4 and the second lever 5 respectively. The lever adjustment device 9 can adjust the included angle between the first lever 4 and the second lever 5.
[0033] In a specific embodiment of this application, the lever adjustment device 9 can adjust the angle between the first lever 4 and the second lever 5 by adjusting the distance corresponding to the angle between the first lever 4 and the second lever 5.
[0034] In this embodiment of the application, a lever adjustment device 9 is provided between the first lever 4 and the second lever 5 to adjust the angle between the first lever 4 and the second lever 5. Different angles correspond to different row spacings, thereby adapting to different planting spacings during operation and improving the adaptability of the row device to the actual operation scenario.
[0035] In this embodiment, the lever adjustment device 9 includes an adjustment block 91 and an adjustment rod 92. The two ends of the adjustment block 91 abut against the first lever 4 and the second lever 5, respectively. The adjustment block 91 is provided with an adjustment hole 911, and the adjustment rod 92 is fixed to the adjustment block 91 through the adjustment hole 911. The adjustment rod 92 is locked to the counter base 2 by a nut.
[0036] In a specific embodiment of this application, after the adjusting block 91 is fixed with the adjusting rod 92, the locking position of the adjusting rod 92 on the mounting base 2 is used to adjust the contact position of the adjusting block 91 between the first lever 4 and the second lever 5, thereby adjusting the included angle between the first lever 4 and the second lever 5.
[0037] In this embodiment, by setting the lever adjustment device 9 as an adjustment block 91 and an adjustment rod 92, the angle between the first lever 4 and the second lever 5 can be adjusted by adjusting the locking position of the adjustment rod 92 and the mounting base 2, thereby improving the convenience of angle adjustment between the first lever 4 and the second lever 5 and improving the ease of operation adaptation.
[0038] In this embodiment of the application, the included angle between the first lever 4 and the second lever 5 is any angle between 95° and 175°.
[0039] In this embodiment of the application, the angle between the first lever 4 and the second lever 5 can be adjusted within the range of 95-175° by the lever adjustment device 9.
[0040] In this embodiment, the base 2 includes an upper cover plate 21, a first connecting post 22, a second connecting post 23, and a lower cover plate 24. The upper cover plate 21 and the lower cover plate 24 are connected by the first connecting post 22 and the second connecting post 23. The coil body of the first lever 4 and the first limiting torsion spring 7 is sleeved on the first connecting post 22. The coil body of the second lever 5 and the second limiting torsion spring 8 is sleeved on the second connecting post 23.
[0041] In a specific embodiment of this application, the coil body of the first limiting torsion spring 7 and the first lever 4 are sequentially sleeved on the first connecting post 22 from top to bottom; the coil body of the second limiting torsion spring 8 and the second lever 5 are sequentially sleeved on the second connecting post 23 from top to bottom.
[0042] In this embodiment, by coaxially arranging the coil body of the first limiting torsion spring 7 with the first lever 4, and coaxially arranging the coil body of the second limiting torsion spring 8 with the second lever 5, the torque load can be evenly distributed, avoiding single-point stress concentration and reducing the risk of breakage; at the same time, the structural volume of the alignment device is reduced.
[0043] In a specific embodiment of this application, the upper cover plate 21 includes a first extension 211, on which a first fixing hole is provided, and the adjusting rod 92 is fixed to the counter base 2 through the first fixing hole and a nut.
[0044] In a specific embodiment of this application, the lower cover plate 24 includes a second extension 241, on which a second fixing hole is provided. After the adjusting rod 92 passes through the first fixing hole and the second fixing hole in sequence, it is fixed to the counter base 2 by a nut.
[0045] In this embodiment, the end of the first limiting torsion spring 7 that limits the first lever 4 is hook-shaped, and the hook shape wraps around the edge of the first lever 4; the end of the second limiting torsion spring 8 that limits the second lever 5 is hook-shaped, and the hook shape wraps around the edge of the second lever 5.
[0046] In this embodiment, by setting the limiting ends of the first limiting torsion spring 7 and the second limiting torsion spring 8 into hook shapes, and simultaneously wrapping the edges of the first lever 4 and / or the second lever 5 with the hook shapes, the limiting contact area of the first limiting torsion spring 7 with the first lever 4 and the limiting contact area of the second limiting torsion spring 8 with the second lever 5 are increased, thereby increasing the limiting strength of the torsion springs and improving the reliability of the movement device.
[0047] In a specific embodiment of this application, the return torsion spring 6 includes a coil body and two end arms. The coil body is fixedly connected to the mounting base 1, and the two end arms abut against the two sides of the mounting base 2 respectively.
[0048] In specific embodiments of this application, the two end lever arms are hook-shaped, loop-shaped, or bent.
[0049] In this embodiment, the base 2 and the mounting base 1 are rotatably connected by a rotating shaft 10; the signal detection end of the angle sensor 3 is sleeved on the rotating shaft 10.
[0050] In this embodiment of the application, by setting a rotating shaft 10, the angle sensor 3 detects the rotation angle of the rotating shaft 10, thereby improving the angle detection accuracy of the angle sensor 3 and thus improving the control accuracy of the movement direction of the divider.
[0051] In a specific embodiment of this application, the upper mounting bracket 11 is provided with a first connecting hole, and the upper cover plate 21 is also provided with a second connecting hole. The rotating shaft 10 passes through the first connecting hole and the second connecting hole in sequence to connect the parallel base 2 and the mounting base 1.
[0052] The row-aligning device of the divider in this embodiment of the application has the following beneficial effects: By setting a row alignment device on the divider, specifically, the row alignment device contacts the crop stalks through the first lever 4 and the second lever 5, thereby driving the row alignment base 2 to rotate relative to the mounting base 1. In turn, the angle sensor 3 generates an electrical signal, and the controller controls the running direction of the divider based on the electrical signal, thereby improving agricultural operation efficiency, improving operation accuracy, and reducing operation costs. The centering torsion spring 6 controls the row alignment base 2 to automatically return to center through torsion, thereby improving the detection accuracy of the first lever 4 and the second lever 5, and thus improving the control accuracy of the divider's movement direction.
[0053] The following describes the specific working principle of the row-dividing device of the rice divider in the embodiments of this application: The angle between the first lever 4 and the second lever 5 is adjusted by the lever adjustment device 9, thereby changing the row spacing of the crop-adaptive device; for example... Figure 6 In the middle, adjust the spacing X to the spacing Y; refer to Figure 7-8 When agricultural machinery moves between two rows of crops, the first lever 4 and the second lever 5 can contact the crop stalks through their bodies. Limited by the stalks, this causes the row base 2 to rotate relative to the mounting base 1. Figure 7 State movement to Figure 8 Status; During the rotation of the row base 2 relative to the mounting base 1, the angle sensor 3 detects the relative rotation angle between the row base 2 and the mounting base 1, and then determines the position of the divider between the two rows of crops, so as to facilitate the controller to adjust the movement direction of the divider; Specifically, the movement direction of the divider can be adjusted by directly adjusting the steering of the divider, or by adjusting the movement direction of the agricultural machinery; If the first lever 4 and the second lever 5 do not contact the stalk of the crop, they will automatically return to center under the action of the centering torsion spring 6.
[0054] refer to Figure 9 The embodiments of this application also provide an agricultural machinery device, which includes a divider and a row-aligning device as described in the embodiments of this application, the row-aligning device being connected to the divider.
[0055] In a specific embodiment of this application, the agricultural machinery is a harvester; specifically, it can be a corn harvester.
[0056] The foregoing description has fully disclosed the specific embodiments of this application. It should be noted that any modifications made by those skilled in the art to the specific embodiments of this application do not depart from the scope of the claims. Accordingly, the scope of the claims of this application is not limited to the foregoing specific embodiments.
Claims
1. A row-dividing device for a grain divider, characterized in that, It includes a mounting base (1), a parallel base (2), an angle sensor (3), a first lever (4), a second lever (5), and a return torsion spring (6); The parallel base (2) is rotatably connected to the mounting base (1). One end of the first lever (4) and the second lever (5) are connected to the parallel base (2), and the other end of the first lever (4) and the second lever (5) are suspended. The first lever (4) and the second lever (5) are set at an angle. The signal detection end of the angle sensor (3) is disposed between the parallel base (2) and the mounting base (1) to detect the relative angle between the parallel base (2) and the mounting base (1); the signal output end of the angle sensor (3) is electrically connected to the controller; The centering torsion spring (6) is fixedly connected to the mounting base (1), and the two ends of the centering torsion spring (6) abut against the two sides of the parallel base (2); the two sides of the parallel base (2) are the mounting sides of the first lever (4) and the second lever (5).
2. The row-aligning device of the divider according to claim 1, characterized in that, It also includes a first limiting torsion spring (7) and a second limiting torsion spring (8); The first limiting torsion spring (7) is disposed between the first lever (4) and the parallel base (2). One end of the first limiting torsion spring (7) limits the first lever (4), and the other end of the first limiting torsion spring (7) is connected to one end of the second limiting torsion spring (8). The other end of the second limiting torsion spring (8) limits the second lever (5).
3. The row-aligning device of the divider according to claim 2, characterized in that, It also includes a lever adjustment device (9), which is disposed between the first lever (4) and the second lever (5), and the lever adjustment device (9) abuts against the first lever (4) and the second lever (5) respectively. The lever adjustment device (9) can adjust the included angle between the first lever (4) and the second lever (5).
4. The row-aligning device of the divider according to claim 3, characterized in that, The lever adjustment device (9) includes an adjustment block (91) and an adjustment rod (92), with the two ends of the adjustment block (91) respectively abutting against the first lever (4) and the second lever (5); The adjusting block (91) is provided with an adjusting hole (911), and the adjusting rod (92) is fixed to the adjusting block (91) through the adjusting hole (911); The adjusting rod (92) and the parallel base (2) are locked together by a nut.
5. The row-aligning device of the divider according to claim 3, characterized in that, The angle between the first lever (4) and the second lever (5) is any angle between 95° and 175°.
6. The row-aligning device of the divider according to claim 3, characterized in that, The mounting base (2) includes an upper cover plate (21), a first connecting column (22), a second connecting column (23), and a lower cover plate (24). The upper cover plate (21) and the lower cover plate (24) are connected by the first connecting post (22) and the second connecting post (23); The coil bodies of the first lever (4) and the first limiting torsion spring (7) are sleeved on the first connecting post (22); The coil bodies of the second lever (5) and the second limiting torsion spring (8) are sleeved on the second connecting post (23).
7. The row-aligning device of the divider according to claim 2, characterized in that, The first limiting torsion spring (7) has a hook-shaped end that limits the first lever (4), and the hook shape wraps around the edge of the first lever (4); The end of the second limiting torsion spring (8) that limits the second lever (5) is in the shape of a hook, and the hook shape wraps around the edge of the second lever (5).
8. The row-aligning device of the divider according to claim 1, characterized in that, The parallel base (2) and the mounting base (1) are rotatably connected by a rotating shaft (10); the signal detection end of the angle sensor (3) is sleeved on the rotating shaft (10).
9. An agricultural machinery device, characterized in that, Includes a divider and a row-aligning device for the divider as described in any one of claims 1-8; The row-dividing device is connected to the divider.
10. The agricultural machinery and equipment according to claim 9, characterized in that, The agricultural machinery mentioned is a harvester.