A round baler net length quick adjustment device and a round baler

Abstract

The application relates to a round bale machine net winding length quick adjusting device and a round bale machine. A rubber roller assembly is installed on a side plate through a rubber roller bearing, and a net cutting knife assembly is installed on the outer side of the rubber roller bearing; a hook welding assembly is installed on the mounting shaft of the net cutting knife assembly and can rotate along the mounting shaft; one end of a connecting plate is installed on the mounting shaft of the net cutting knife assembly, and the other end is connected with a first spring; an adjusting wrench assembly is installed in an arc-shaped groove of the side plate, the side plate is provided with a scale groove, and the adjusting wrench assembly can be randomly adjusted into a required scale groove. The contact position between the inner side of the hook welding assembly and a friction shaft can be adjusted by up-down adjustment of the adjusting wrench assembly, so that the net winding length is adjusted. The scheme can adapt to complex operation environments, users can quickly adjust the required net length according to needs, the operation quality and operation efficiency are improved, the amount of net bales is saved, and the cost is reduced.

Description

Technical Field

[0001] This application relates to the field of circular baler wrapping technology, and in particular to a device for quickly adjusting the wrapping length of a circular baler and a circular baler. Background Technology

[0002] With the development of my country's animal husbandry and the recycling of straw, the demand for the recycling of forage and straw is increasing day by day, and related recycling machines have also developed rapidly.

[0003] Most existing round balers are of the wrapping type. The net length adjustment device varies depending on the configuration of the wrapping system, with some using a rotating rod and others using a reciprocating gear limit block. However, all of them have the following disadvantages: The existing net length adjustment device has a cumbersome adjustment process, requiring loosening bolts to adjust it into place and then tightening them again. This is inefficient, cannot quickly obtain the optimal net length, wastes nets, and has high operating costs. Frequent adjustments result in poor stability, easy deformation, and a high failure rate. It has a complex structure and high cost. Utility Model Content

[0004] The purpose of this application is to provide a device for quickly adjusting the wrapping length of a round baler and a round baler, which can adapt to complex working environments and allow users to quickly adjust the wrapping length according to different working scenarios, materials and bundles.

[0005] In a first aspect, this application provides a device for quickly adjusting the wrapping length of a round baler, comprising: Side panels; A rubber roller assembly is mounted on the side plate via a rubber roller bearing at one end; a rubber roller gear is provided at the end of the rotating shaft of the rubber roller assembly; The friction shaft is rotatably mounted on the side plate and is connected to the rubber roller gear drive through a gear pair; The wire cutting blade assembly is fastened to the outside of the rubber roller bearing and is rotatable around the rubber roller bearing; the wire cutting blade assembly is provided with a mounting shaft; The hook is welded together, with one end being a connecting part that is rotatably connected to the mounting shaft; the other end is a hook that is hooked onto the friction shaft; the rotation of the friction shaft can drive the hook welded together and the cutting blade assembly to rotate around the rubber roller bearing; The first spring is fixed at one end and connected to one end of the connecting plate at the other end; the other end of the connecting plate is connected to the mounting shaft. The adjustment wrench assembly is rotatably mounted on the side plate and can remain relatively fixed to the side plate in different positions; the end face of the adjustment wrench assembly abuts against the hook portion welded to the hook to adjust the contact position between the hook welded to the friction shaft in the natural state.

[0006] In a preferred embodiment, the edge of the side plate is provided with several stops; The adjusting wrench assembly includes a "U"-shaped wrench weld, one arm of which is mounted on the side surface of the side plate opposite to the hook weld via a rotating sleeve and a fixing bolt, allowing it to rotate relative to the side plate. The other arm of the wrench weld extends to the side surface of the side plate facing the hook weld and forms an end face for abutting against the hook portion of the hook weld; The connection between the two arms of the wrench is provided with a long groove and a short groove, and the short groove can engage with the stop of the side plate.

[0007] In a preferred embodiment, the two arms of the wrench are connected by a long bolt, and a second spring is sleeved on the long bolt. One end of the second spring abuts against one arm of the wrench that forms the end face, and the other end abuts against the side surface of the side plate facing the hook.

[0008] In a preferred embodiment, a flat washer is provided between the second spring and the side plate.

[0009] In a preferred embodiment, the edge of the side plate is provided with several graduated grooves to form gear positions.

[0010] In a preferred embodiment, an arc-shaped hole is provided on the side plate, through which the mounting shaft passes and can move along the arc-shaped hole.

[0011] In a preferred embodiment, the rubber roller gear is connected to the friction shaft gear via an intermediate gear, and the friction shaft is located at the center of the friction shaft gear.

[0012] In a preferred embodiment, a limiting block is also provided on the side plate, which is used to limit the extreme position of the hook welding.

[0013] In a preferred embodiment, the area where the friction shaft and the hook are welded together is knurled.

[0014] Secondly, this application provides a round baler, including the quick adjustment device for the winding length of the round baler as described in any one of the claims.

[0015] Compared with the prior art, this application has the following beneficial effects: The technical solution of this application can adapt to complex working environments. Users can adjust the number of wraps and length of the net according to the type, moisture content and quality of the work material and the quality of the net bundle, and quickly adjust to the required net length to prevent the bundle from breaking while avoiding excessive net length, thereby improving work quality and efficiency, saving the amount of net bundle used and reducing costs.

[0016] The technical solution of this application has a simple structure, low cost, and convenient maintenance; it adopts a pure mechanical structure, has a low failure rate, high reliability, and can adapt to complex and ever-changing operating environments. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 A first-view structural schematic diagram of the quick adjustment device for the winding length of a round baler provided in an embodiment of this application; Figure 2 A second-view structural schematic diagram of the quick adjustment device for the winding length of a round baler provided in an embodiment of this application; Figure 3 A third-view structural schematic diagram of the quick adjustment device for the winding length of a round baler provided in an embodiment of this application; Figure 4 A fourth-view structural diagram of the quick adjustment device for the winding length of a round baler provided in an embodiment of this application; Figure 5 A first schematic diagram of the gear transmission of the quick adjustment device for the wrapping length of a round baler provided in an embodiment of this application; Figure 6 A second schematic diagram of the gear transmission of the quick adjustment device for the wrapping length of a round baler provided in an embodiment of this application; Figure 7 A schematic diagram showing the welding and installation position of the wire cutting blade assembly and the hook; Figure 8 A diagram illustrating how to use the wrench assembly; Figure 9 A schematic diagram of the adjustable wrench structure; Figure label: 1-Side plate; 2-First spring; 3-Wire cutter assembly; 4-Hook welding; 5-Adjusting wrench assembly; 51-Swivel sleeve; 52-Wrench welding; 53-Long bolt; 54-Flat washer; 55-Second spring; 56-Nut; 57-Fixing bolt; 6-Roller assembly; 7-Limit block; 8-Connecting plate; 9 - Friction shaft; 901 - Knurled; 11-Rubber roller gear; 12-Intermediate gear; 13-Friction shaft gear. Detailed Implementation

[0019] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0020] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0021] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0022] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0023] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0024] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.

[0025] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0026] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0027] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.

[0028] like Figures 1-7 As shown, this embodiment first provides a quick adjustment device for the winding length of a round baler, which mainly includes a side plate 1, a first spring 2, a wire cutter assembly 3, a hook welding assembly 4, an adjusting wrench assembly 5, a rubber roller assembly 6, a connecting plate 8, and a friction shaft 9.

[0029] The rubber roller assembly 6 is mounted on the front of the side plate 1 via a rubber roller bearing at its end; and the rotating shaft of the rubber roller assembly 6 passes through the side plate 1, with a rubber roller gear 11 provided at its end on the back of the side plate 1.

[0030] The rubber roller gear 11 meshes with the intermediate gear 12. After speed ratio calculation, the intermediate gear 12 is converted from a large gear to a small gear. The small gear meshes with the friction shaft gear 13. The rotating shaft of the friction shaft gear 13 is the friction shaft 9, which is rotatably mounted on the side plate 1.

[0031] The wire cutting blade assembly 3 is fastened to the outside of the rubber roller bearing via a lifting lug and can rotate around the rubber roller bearing; a mounting shaft is provided on the wire cutting blade assembly 3. An arc-shaped hole is provided on the side plate 1, through which the mounting shaft passes and can move within the arc-shaped hole.

[0032] One end of the hook weld 4 is a connecting part, which is rotatably connected to the mounting shaft of the wire cutter assembly 3; the other end is a hook part, which is hooked onto the friction shaft 9; the rotation of the friction shaft 9 can drive the hook weld 4 and the wire cutter assembly 3 to rotate around the rubber roller bearing.

[0033] The area where the friction shaft 9 contacts the hook weld 4 is knurled 901 to increase friction. When the friction shaft 9 rotates, it can drive the hook weld 4 upward through friction.

[0034] One end of the first spring 2 is fixed, and the other end is connected to one end of the connecting plate 8; the other end of the connecting plate 8 is connected to the mounting shaft of the wire cutter assembly 3. The first spring 2 can exert a downward pulling force on the wire cutter assembly 3 through the connecting plate 8.

[0035] The adjustment wrench assembly 5 is rotatably mounted on the side plate 1 and can remain relatively fixed to the side plate 1 in different positions; the end face of the adjustment wrench assembly 5 abuts against the hook part of the hook weld 4 to adjust the contact position between the hook weld 4 and the friction shaft 9 in the natural state.

[0036] The natural state refers to the state when there is no power input to the rubber roller assembly 6.

[0037] More specifically, the structure and adjustment method of the wrench assembly 5 are as follows: Figure 8 and Figure 9 As shown: The edge of the side plate 1 is provided with several scale grooves to form several gear positions; The adjusting wrench assembly 5 includes a "U"-shaped wrench weld 52, one arm of which is mounted on the back of the side plate 1 via a rotating sleeve 51 and a fixing bolt 57, allowing it to rotate relative to the side plate 1. The other arm of the wrench weld 52 extends to the front of the side plate 1 and forms an end face for abutting against the hook of the hook weld 4; The connecting part between the two arms of the wrench weld 52 is provided with a long groove and a short groove, and the short groove can be engaged with the stop of the side plate 1.

[0038] The two arms of the wrench weld 52 are connected by a long bolt 53 and a nut 56. A second spring 55 is fitted onto the long bolt 53. One end of the second spring 55 abuts against one arm of the wrench weld 52 forming the end face, and the other end abuts against the front of the side plate 1. A flat washer 54 is provided between the second spring 55 and the side plate 1.

[0039] In use, first move the wrench assembly 52 from position A to position B on the right, so that the scale groove of the side plate 1 moves into the long groove of the adjusting wrench assembly 5. At this time, the adjusting wrench assembly 5 can rotate up and down along the arc groove of the side plate 1 at position B. When it moves to the desired position, move the wrench assembly 52 to the left to position C, so that the short groove of the wrench assembly 52 is locked in the middle of the scale groove of the side plate 1. This allows the contact position of the hook assembly 4 and the friction shaft 9 in their natural state to be adjusted, thereby adjusting the length of the wire mesh.

[0040] Preferably, a limiting block 7 is also provided on the side plate 1, which is used to limit the extreme position when the hook welding 4 falls back.

[0041] During the net wrapping process, the rubber roller assembly 6 rotates, and through the transmission of the rubber roller gear 11, intermediate gear 12, and friction shaft gear 13, it drives the friction shaft 9 to rotate. Simultaneously, the rotation of the friction shaft 9 causes the hook weld 4 to move upwards through friction. When the hook weld 4 reaches its uppermost position, the downward force acting on it exceeds the upward frictional force provided by the friction shaft 9. Under the action of the first spring 2 and connecting plate 8, the net cutter assembly 3 rapidly rotates and falls along the center of the rubber roller bearing, cutting the net and completing the wrapping process. The adjusting wrench assembly 5 adjusts the contact distance between the hook weld 4 and the friction shaft 9 by rotating up and down, thereby controlling the length of the wrapped net. The limiting block 7 restricts the falling position of the hook weld 4.

[0042] This embodiment also provides a round baler, including the aforementioned quick adjustment device for the winding length of the round baler.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A device for quickly adjusting the length of the wrapping net on a round baler, characterized in that, include: Side panels; A rubber roller assembly is mounted on the side plate via a rubber roller bearing at one end; a rubber roller gear is provided at the end of the rotating shaft of the rubber roller assembly; The friction shaft is rotatably mounted on the side plate and is connected to the rubber roller gear drive through a gear pair; The wire cutting blade assembly is fastened to the outside of the rubber roller bearing and is rotatable around the rubber roller bearing; the wire cutting blade assembly is provided with a mounting shaft; The hook is welded together, with one end being a connecting part that is rotatably connected to the mounting shaft; the other end is a hook that is hooked onto the friction shaft; the rotation of the friction shaft can drive the hook welded together and the cutting blade assembly to rotate around the rubber roller bearing; The first spring is fixed at one end and connected to one end of the connecting plate at the other end; the other end of the connecting plate is connected to the mounting shaft. The adjustment wrench assembly is rotatably mounted on the side plate and can remain relatively fixed to the side plate in different positions; the end face of the adjustment wrench assembly abuts against the hook portion welded to the hook to adjust the contact position between the hook welded to the friction shaft in the natural state.

2. The rapid adjustment device for the winding length of a round baler according to claim 1, characterized in that, The edge of the side plate is provided with several stops; The adjusting wrench assembly includes a "U"-shaped wrench weld, one arm of which is mounted on the side surface of the side plate opposite to the hook weld via a rotating sleeve and a fixing bolt, allowing it to rotate relative to the side plate. The other arm of the wrench weld extends to the side surface of the side plate facing the hook weld and forms an end face for abutting against the hook portion of the hook weld; The connection between the two arms of the wrench is provided with a long groove and a short groove, and the short groove can engage with the stop of the side plate.

3. The rapid adjustment device for the winding length of a round baler according to claim 2, characterized in that, The two arms of the wrench are connected by a long bolt. A second spring is fitted on the long bolt. One end of the second spring abuts against one arm of the wrench that forms the end face when welded together, and the other end abuts against the side surface of the side plate facing the hook when welded together.

4. The rapid adjustment device for the winding length of a round baler according to claim 3, characterized in that, A flat washer is provided between the second spring and the side plate.

5. The rapid adjustment device for the winding length of a round baler according to claim 1, characterized in that, The edge of the side plate is provided with several graduated grooves to form gear positions.

6. The rapid adjustment device for the winding length of a round baler according to claim 1, characterized in that, An arc-shaped hole is provided on the side plate, through which the mounting shaft passes and can move along the arc-shaped hole.

7. The rapid adjustment device for the winding length of a round baler according to claim 1, characterized in that, The rubber roller gear is connected to the friction shaft gear via an intermediate gear, and the friction shaft is located at the center of the friction shaft gear.

8. The quick adjustment device for the winding length of a round baler according to claim 1, characterized in that, The side plate is also provided with a limiting block, which is used to limit the extreme position of the hook welding.

9. The rapid adjustment device for the winding length of a round baler according to claim 1, characterized in that, The area where the friction shaft and the hook are welded together is knurled.

10. A round baler, characterized in that, Includes the quick adjustment device for the winding length of a round baler as described in any one of claims 1 to 9.

Images