Intelligent food production equipment

Abstract

The utility model provides a kind of food intelligent production equipment.The food intelligent production equipment includes bottom plate, the top of bottom plate is fixedly installed with support plate, the side of support plate is fixedly installed with the jar for storing dumpling stuffing;Rotary tube is rotatably installed on the jar, and a plurality of stirring rods for stirring dumpling stuffing are welded on the rotary tube;First motor is fixedly installed on the top of jar, and first bevel gear is fixedly sleeved on the output shaft of first motor;Second bevel gear is fixedly sleeved on the rotary tube, and second bevel gear is engaged with first bevel gear;Discharge mechanism is assembled on the jar for discharging dumpling stuffing;Forming mechanism is installed on the bottom plate for wrapping dumpling.The food intelligent production equipment provided by the utility model has the advantages of saving time and effort in operation, improving the production efficiency of dumplings, and better use effect.

Description

Technical Field

[0001] This utility model relates to the field of food production technology, and in particular to an intelligent food production equipment. Background Technology

[0002] Dumplings are a traditional Chinese food made by wrapping meat and vegetable fillings in thin dough wrappers and then cooking them by boiling, steaming, or frying. They serve as both a staple food and a dish, with a wide variety of fillings and cooking methods, making them a classic delicacy that combines nutrition and cultural significance.

[0003] Currently, frozen dumplings have become the mainstream form of dumpling food and are widely found in supermarkets and other sales venues. In the production process of some factories, the filling and wrapping of these dumplings are still generally done manually. This production mode has the problems of low efficiency and physical labor, which increases the labor intensity.

[0004] Therefore, it is necessary to provide an intelligent food production equipment to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the inefficiency and physical labor involved in manually filling and wrapping dumplings during production, this invention provides an intelligent food production equipment.

[0006] The intelligent food production equipment provided by this utility model includes: a base plate, a support plate fixedly installed on the top of the base plate, and a tank for storing dumpling filling fixedly installed on one side of the support plate; a rotating tube rotatably installed on the tank, with multiple stirring rods for stirring the dumpling filling welded onto the rotating tube; a first motor fixedly installed on the top of the tank, with a first bevel gear fixedly sleeved on the output shaft of the first motor; a second bevel gear fixedly sleeved on the rotating tube, the second bevel gear meshing with the first bevel gear; a discharge mechanism for discharging dumpling filling assembled on the tank; and a forming mechanism for wrapping dumplings installed on the base plate.

[0007] Preferably, the discharge mechanism includes: a support welded to the top of the tank, on which a second motor is fixedly mounted; a rotating shaft rotatably mounted on the inner wall of the rotating tube, the top end of which is fixedly connected to the output shaft of the second motor; a discharge pipe fixedly mounted at the bottom of the tank; and a spiral blade fixedly sleeved on the rotating shaft, the spiral blade being located inside the discharge pipe.

[0008] Preferably, the forming mechanism includes: a U-shaped plate fixedly installed on the top of the base plate, two molds rotatably mounted on the U-shaped plate, each mold having multiple grooves and multiple protrusions; and two electric telescopic rods hinged to the top of the base plate, the output rods of the two electric telescopic rods being hinged to the two molds respectively.

[0009] Preferably, the intelligent food production equipment further includes a water spraying mechanism installed on the support plate, the water spraying mechanism being used to moisten the edges of the dumpling wrappers.

[0010] Preferably, the water spraying mechanism includes: a water tank fixedly installed on one side of the support plate, a water pump fixedly installed at the bottom of the water tank, a water pump pipe fixedly installed on the water pump's pumping end, and one end of the water pump pipe extending into the interior of the water tank; and a drain pipe fixedly installed on the water pump's draining end, an arc-shaped pipe fixedly installed at one end of the drain pipe, and multiple atomizing nozzles provided on the arc-shaped pipe.

[0011] Preferably, a hopper is fixedly installed on one side of the tank, and the hopper is used to dispense dumpling filling.

[0012] Preferably, the water tank is provided with an observation window, and a water filling pipe is fixedly installed on the top of the water tank.

[0013] Compared with related technologies, the intelligent food production equipment provided by this utility model has the following beneficial effects: This utility model provides an intelligent food production equipment. A first motor drives multiple stirring rods to rotate, allowing them to mix the filling material added to the tank. After mixing, the desired dumpling filling is obtained. Through the coordinated operation of the discharge mechanism, forming mechanism, and water spraying mechanism, the equipment automatically dispenses a portion of the filling into dumpling wrappers, automatically moistens the edges of the wrappers, and automatically completes the dumpling wrapping and shaping process. The operation is time-saving and labor-saving, improving dumpling production efficiency and demonstrating good performance. Attached Figure Description

[0014] Figure 1 A schematic diagram of a preferred embodiment of the intelligent food production equipment provided by this utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown below; Figure 3 for Figure 1 The enlarged schematic diagram of part B shown below; Figure 4 for Figure 1 The enlarged schematic diagram of section C is shown.

[0015] Labels in the diagram: 1. Base plate; 2. Support plate; 3. Tank body; 4. Rotating pipe; 5. Stirring rod; 6. First motor; 7. First bevel gear; 8. Second bevel gear; 9. Bracket; 10. Second motor; 11. Rotating shaft; 12. Discharge pipe; 13. Spiral blade; 14. U-shaped plate; 15. Mold; 16. Electric telescopic rod; 17. Water tank; 18. Water pump; 19. Pumping pipe; 20. Draining pipe; 21. Arc-shaped pipe; 22. Atomizing nozzle. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please refer to the following: Figure 1-4 ,in Figure 1 A schematic diagram of a preferred embodiment of the intelligent food production equipment provided by this utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown below; Figure 3 for Figure 1 The enlarged schematic diagram of part B shown below; Figure 4 for Figure 1 The diagram shows an enlarged view of part C. The intelligent food production equipment includes: a base plate 1, a support plate 2 fixedly mounted on the top of the base plate 1, and a tank 3 for storing dumpling filling fixedly mounted on one side of the support plate 2; a rotating tube 4 rotatably mounted on the tank 3, with multiple stirring rods 5 welded to the rotating tube 4 for stirring the dumpling filling; a first motor 6 fixedly mounted on the top of the tank 3, with a first bevel gear 7 fixedly sleeved on the output shaft of the first motor 6; a second bevel gear 8 fixedly sleeved on the rotating tube 4, meshing with the first bevel gear 7; a discharge mechanism for discharging dumpling filling assembled on the tank 3; and a forming mechanism for wrapping dumplings mounted on the base plate 1.

[0018] The discharge mechanism includes: a support 9 welded to the top of the tank 3, on which a second motor 10 is fixedly installed; a rotating shaft 11 rotatably installed on the inner wall of the rotating tube 4, the top end of the rotating shaft 11 being fixedly connected to the output shaft of the second motor 10; a discharge pipe 12 fixedly installed at the bottom of the tank 3; and a spiral blade 13 fixedly sleeved on the rotating shaft 11, the spiral blade 13 being located inside the discharge pipe 12.

[0019] The forming mechanism includes: a U-shaped plate 14 fixedly installed on the top of the base plate 1, two molds 15 rotatably mounted on the U-shaped plate 14, each of the two molds 15 having multiple grooves and multiple protrusions; and two electric telescopic rods 16 hinged to the top of the base plate 1, the output rods of the two electric telescopic rods 16 being hinged to the two molds 15 respectively.

[0020] The intelligent food production equipment also includes a water spraying mechanism installed on the support plate 2, which is used to moisten the edges of the dumpling wrappers.

[0021] The water spraying mechanism includes: a water tank 17 fixedly installed on one side of the support plate 2, a water pump 18 fixedly installed at the bottom of the water tank 17, a water pump pipe 19 fixedly installed on the water pump 18's pumping end, and one end of the water pump pipe 19 extending into the interior of the water tank 17; a drain pipe 20 fixedly installed on the water pump 18's draining end, an arc-shaped pipe 21 fixedly installed at one end of the drain pipe 20, and multiple atomizing nozzles 22 provided on the arc-shaped pipe 21.

[0022] A hopper is fixedly installed on one side of the tank 3. The hopper is used to add dumpling filling. The use of the hopper makes it convenient for personnel to put the mixed raw materials of dumpling filling into the tank 3.

[0023] The water tank 17 is equipped with an observation window, and a water filling pipe is fixedly installed on the top of the water tank 17. By using the observation window, personnel can easily observe the water level in the water tank 17. If the water level is insufficient, the required water can be added to the water tank 17 through the water filling pipe.

[0024] The working principle of the intelligent food production equipment provided by this utility model is as follows: A PLC controller for controlling the automated operation of the entire equipment is also installed on the top of the base plate 1. The PLC controller is model OHR-PR10, which is existing technology and its principle will not be described here. When using this equipment to produce dumplings, first put the required dumpling filling into the tank 3 from the hopper. After putting it in, start the first motor 6. The first motor 6 will drive the first bevel gear 7 to rotate. The first bevel gear 7 will drive the rotating tube 4 to rotate on the tank 3 through the second bevel gear 8. The rotating tube 4 will drive multiple stirring rods 5 to rotate, stirring and mixing the filling in the tank 3. After mixing evenly, turn off the first motor 6. Next, the required dumpling wrappers are placed on the two molds 15. Then, a PLC controller is used to control the automatic operation of the equipment. During operation, the second motor 10 drives the rotating shaft 11 to rotate on the rotating tube 4. The rotating shaft 11 drives the spiral blades 13 to rotate, and the spiral blades 13 push the dumpling filling into the discharge pipe 12. The filling is then discharged from the discharge pipe 12 and falls into the dumpling wrapper. After a certain amount of filling is discharged, the second motor 10 stops working. During the process of discharging the filling into the dumpling wrapper, the water pump 18 simultaneously transports water from the water tank 17 to the arc-shaped pipe 21 through the water intake pipe 19 and the drain pipe 20. The water is then sprayed from multiple atomizing nozzles 22 onto one side of the dumpling wrapper. The edges of the dumpling wrappers are moistened to help them adhere better during the wrapping process. Once the wrappers are moistened, the water pump 18 stops working. Then, the two electric telescopic rods 16 drive the two molds 15 to rotate on the U-shaped plate 14. This allows the multiple grooves and protrusions on the molds 15 to clamp the edges of the dumpling wrappers, thus completing the wrapping and shaping of the dumplings. Afterward, the two electric telescopic rods 16 drive the two molds 15 to unfold, allowing workers to remove the wrapped dumplings and place the next wrapper in the mold. The same process is then repeated to produce the next dumpling. This method is time-saving and labor-saving, improving dumpling production efficiency and yielding good results.

[0025] Compared with related technologies, the intelligent food production equipment provided by this utility model has the following beneficial effects: This utility model provides an intelligent food production equipment. Using a first motor 6, multiple stirring rods 5 can be driven to rotate, allowing them to stir and mix the filling material placed in the tank 3. After stirring and mixing, the desired dumpling filling is obtained. Through the cooperation of the discharge mechanism, forming mechanism, and water spraying mechanism, the equipment can automatically dispense a portion of the dumpling filling from the tank 3 into dumpling wrappers, automatically moisten the edges of the dumpling wrappers, and automatically complete the wrapping and shaping of the dumplings. The operation is time-saving and labor-saving, improving dumpling production efficiency and demonstrating good performance.

[0026] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An intelligent food production equipment, characterized in that, include: A base plate, on the top of which a support plate is fixedly installed, and on one side of which a container for storing dumpling filling is fixedly installed; A rotating tube is mounted on the tank, and multiple stirring rods for stirring dumpling filling are welded onto the rotating tube; A first motor is fixedly installed on the top of the tank, and a first bevel gear is fixedly sleeved on the output shaft of the first motor; A second bevel gear is fixedly sleeved on the rotating tube, and the second bevel gear meshes with the first bevel gear; A discharge mechanism for discharging dumpling filling is mounted on the tank body; A forming mechanism for wrapping dumplings, installed on the base plate.

2. The intelligent food production equipment according to claim 1, characterized in that, The material discharge mechanism includes: A second motor is fixedly mounted on a bracket welded to the top of the tank. A rotating shaft mounted on the inner wall of the rotating tube is rotatably connected to the output shaft of the second motor at its top end. A discharge pipe fixedly installed at the bottom of the tank; A spiral blade is fixedly sleeved on the rotating shaft, and the spiral blade is located inside the discharge pipe.

3. The intelligent food production equipment according to claim 1, characterized in that, The molding mechanism includes: A U-shaped plate is fixedly installed on the top of the base plate, and two molds are rotatably mounted on the U-shaped plate. Each of the two molds is provided with multiple grooves and multiple protrusions. Two electrically operated telescopic rods are hinged to the top of the base plate, and the output rods of the two electrically operated telescopic rods are respectively hinged to the two molds.

4. The intelligent food production equipment according to claim 1, characterized in that, The intelligent food production equipment also includes a water spraying mechanism installed on the support plate, which is used to moisten the edges of the dumpling wrappers.

5. The intelligent food production equipment according to claim 4, characterized in that, The water spraying mechanism includes: A water tank is fixedly installed on one side of the support plate. A water pump is fixedly installed at the bottom of the water tank. A water pump pipe is fixedly installed on the water pump's pumping end. One end of the water pump pipe extends into the interior of the water tank. A drain pipe is fixedly installed on the drain end of the water pump, and an arc-shaped pipe is fixedly installed on one end of the drain pipe, with multiple atomizing nozzles provided on the arc-shaped pipe.

6. The intelligent food production equipment according to claim 1, characterized in that, A hopper is fixedly installed on one side of the tank, and the hopper is used to add dumpling filling.

7. The intelligent food production equipment according to claim 5, characterized in that, The water tank is equipped with an observation window, and a water filling pipe is fixedly installed on the top of the water tank.

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