A rapid prototyping arctic wing mold forming machine

Abstract

The utility model discloses a kind of rapid prototyping north polar fin mould forming machine, belong to north polar fin processing forming equipment field, including servo motor, frame, Y type mixer, forming die, cutter, hob.The utility model when using, meat pulp and minced meat are added into coaxial double helix feed structure respectively, coaxial double helix feed structure divides meat pulp and minced meat into two routes, not in two independent feeding system, effectively solve the problem of large floor area of traditional double feeding hopper system, the conveying channel of meat pulp and meat pulp is integrated on the same axis, then start servo motor, servo motor driving gear box runs to drive coaxial double helix feed structure to run, coaxial double helix feed structure runs to drive inside material and outside material to convey downward, after being fully mixed by Y type mixer, into forming die, forming die forms after mixing filling, after forming filling is separated by cutter, can be sent into next process.

Description

Technical Field

[0001] This utility model relates to the field of Arctic wing processing and forming equipment, and in particular to a rapid prototyping Arctic wing mold forming machine. Background Technology

[0002] Arctic chicken wings are a type of minced meat product shaped like wings. They are made from chicken through a series of processes including mincing, pounding, cooking, shaping, cooling, and quick-freezing. Existing Arctic chicken wing forming equipment suffers from drawbacks such as being time-consuming and labor-intensive, inefficient, producing poor-quality products, and having a low yield, making it unsuitable for mass production in processing enterprises.

[0003] In the prior art, patent publication number CN207531806U discloses a rapid forming device for Arctic wings, including a frame and a conveying device. A feeding motor is located at the top of the frame, and a first feeding hopper and a second feeding hopper are located at the upper part of the frame. Both the first and second feeding hoppers are equipped with a pushing auger, the top of which is connected to the feeding motor. A guide is located at the bottom of both the first and second feeding hoppers, and the guide is connected to a mixer via a rubber tube. A forming mold is located at the bottom of the mixer, and a cutter is located at the bottom of the forming mold. A roller cutter is located below the forming mold. This utility model has a reasonable structural design, saves time and labor, has high production efficiency, good forming quality, and a high yield. It can form more than 250 Arctic wings per minute, greatly improving the production efficiency of Arctic wings while reducing labor, space, and energy consumption, making it suitable for mass production in food processing plants.

[0004] The above technical solution addresses the problems mentioned in the background section to some extent. However, the solution employs a dual-feed system with separate first and second feed hoppers, resulting in a bulky overall structure and large footprint. This design can lead to overcrowded workshop layouts and occupies valuable production space. Utility Model Content

[0005] The purpose of this invention is to solve the problems mentioned in the background art by designing a rapid prototyping Arctic wing mold forming machine.

[0006] To achieve the above objectives, the technical solution of this utility model is a rapid prototyping Arctic wing mold forming machine, comprising a servo motor, a frame, a Y-type mixer, a forming mold, a cutter, and a roller cutter. The servo motor is fixedly installed on the upper end of the frame, and the gearbox is fixedly installed on the frame. The gearbox is located below the servo motor, and its input end is fixedly installed below the output end of the servo motor. The two output ends of the gearbox are respectively installed on a coaxial double helix feeding structure, which is installed inside the frame. The feed end of the Y-type mixer is fixedly installed at the lower end of the coaxial double helix feeding structure. The forming mold is installed below the discharge end of the Y-type mixer. A cutter is installed at the bottom of the forming mold, and the roller cutter is located on the frame and installed below the forming mold.

[0007] Preferably, the coaxial double-helix feeding structure includes a central shaft, a drive shaft, a first blade, a fixed base, an isolation cylinder, a hollow rotating cylinder, a second blade, a connecting gear, and a drive gear. One output end of the gearbox is fixedly installed above the central shaft, and the other output end of the gearbox is fixedly installed above the drive shaft. The first blade is spirally and fixedly installed around the outside of the central shaft. The bottom of the central shaft does not contact the fixed base. The isolation cylinder is fitted around the outside of the first blade and its bottom is fixedly installed on the fixed base. The fixed base is fixedly installed on a frame. The hollow rotating cylinder is fitted around the outside of the isolation cylinder and its bottom is rotatably installed on the fixed base. The second blade is located between the hollow rotating cylinder and the isolation cylinder and is spirally and fixedly installed on the hollow rotating cylinder. A connecting gear is fixedly installed at the center of the outside of the hollow rotating cylinder. A drive gear is fixedly installed at the bottom of the drive shaft. The drive gear and the connecting gear are located on the same horizontal line and mesh with each other. One of the two feed ends of the Y-type mixer is installed at the center of the isolation cylinder, and the other of the two feed ends of the Y-type mixer is installed between the hollow rotating cylinder and the isolation cylinder.

[0008] Preferably, the gearbox includes a first gear, a second gear, a third gear, a housing, a right connecting shaft, and a left connecting shaft. The first gear, the second gear, and the third gear are located inside the housing and are on the same horizontal line. The first gear is fixedly installed on the right connecting shaft and meshes with the second gear. The second gear is rotatably installed inside the housing. The upper end of the right connecting shaft extends out of the housing and serves as an input end, fixedly connected to the output end of the servo motor. The lower end of the right connecting shaft extends out of the housing and serves as an output end, fixedly connected to the central shaft. The right connecting shaft is rotatably installed inside the housing. The third gear is fixedly installed on the left connecting shaft and meshes with the second gear. The left connecting shaft is rotatably installed inside the housing, with its lower end extending out of the housing as an output end, fixedly connected to the transmission shaft.

[0009] Preferably, the frame is provided with a material collection plate, which is fixedly installed on the frame and located directly below the roller cutter.

[0010] Preferably, a conveying device is provided below the frame, and the conveying device is installed below the frame and located directly below the hobbing cutter.

[0011] Preferably, a filling regulator is provided below the Y-shaped mixer, and the filling regulator is installed between the Y-shaped mixer and the molding die.

[0012] Preferably, the frame is provided with drip pipes, and the two drip pipes are respectively installed on both sides below the molding mold.

[0013] Preferably, the frame is provided with two support plates, the support plates are fixedly installed on the frame, the drive shaft is rotatably installed on one of the support plates, and the hollow rotating cylinder is rotatably installed on the other support plate.

[0014] Beneficial effects: This invention provides a rapid prototyping machine for Arctic wing molds, offering the following advantages: Through its structural design, the device allows meat paste and minced meat to be added separately to a coaxial double-helix feeding structure. This structure separates the meat paste and minced meat into inner and outer paths, eliminating the need for two independent feeding systems. A servo motor is then activated, driving a gearbox that in turn rotates the coaxial double-helix feeding structure. This rotation conveys both inner and outer materials downwards. The materials enter from the two inlets of a Y-shaped mixer, where they are thoroughly mixed before entering the molding die. The molding die shapes the mixture, and the shaped filling is separated by a cutter. The Arctic wing pieces are then passed through a roller cutter and fed to the next process. Compared to existing technologies, this invention, through its coaxial double-helix feeding structure design, effectively solves the problem of large footprint in traditional dual-feed hopper systems. This structure integrates the conveying channels for minced meat and meat paste onto the same axis, achieving synchronous conveying of both materials through nested spiral blades. Compared to traditional parallel-arranged dual-feed hopper systems, the equipment width is reduced, resulting in a more compact overall structure. This significantly improves space utilization and is suitable for the high-density production line needs of modern food processing enterprises. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of a rapid prototyping Arctic wing mold forming machine according to the present invention; Figure 2 This is a front structural diagram of a rapid prototyping Arctic wing mold forming machine according to the present invention; Figure 3 This is a schematic diagram of the internal structure of a rapid prototyping Arctic wing mold forming machine according to the present invention.

[0016] In the diagram: 1. Servo motor; 2. Frame; 3. Gearbox; 4. Coaxial double helix feeding structure; 5. Y-type mixer; 6. Molding mold; 7. Cutter; 8. Roller cutter; 9. Collecting plate; 10. Conveying device; 11. Filling regulator; 12. Drip pipe; 13. Support plate; 301. First gear; 302. Second gear; 303. Third gear; 304. Housing; 305. Right connecting shaft; 306. Left connecting shaft; 401. Central shaft; 402. Drive shaft; 403. First blade; 404. Fixed base; 405. Isolation cylinder; 406. Hollow rotating cylinder; 407. Second blade; 408. Connecting gear; 409. Transmission gear. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] In the description of this utility model, it should be noted that the terms "upper / lower end," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "set / set up," "sleeve," "connection," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please see Figure 1-3This utility model provides a technical solution: a rapid prototyping Arctic wing mold forming machine, including a servo motor 1, a frame 2, a Y-type mixer 5, a forming mold 6, a cutter 7, and a roller cutter 8. The servo motor 1 is fixedly installed on the upper end of the frame 2, and the gearbox 3 is fixedly installed on the frame 2. The gearbox 3 is located below the servo motor 1, and its input end is fixedly installed below the output end of the servo motor 1. The two output ends of the gearbox 3 are respectively installed on the coaxial double spiral feeding structure 4, which is installed inside the frame 2. The feeding end of the Y-type mixer 5 is fixedly installed at the lower end of the coaxial double spiral feeding structure 4. The forming mold 6 is installed below the discharge end of the Y-type mixer 5. The cutter 7 is installed at the bottom of the forming mold 6, and the roller cutter 8 is located on the frame 2 and installed below the forming mold 6.

[0021] In this utility model, the coaxial double helix feeding structure 4 includes a central shaft 401, a transmission shaft 402, a first blade 403, a fixed base 404, an isolation cylinder 405, a hollow rotating cylinder 406, a second blade 407, a connecting gear 408, and a transmission gear 409. One output end of the gearbox 3 is fixedly installed above the central shaft 401, and the other output end of the gearbox 3 is fixedly installed above the transmission shaft 402. The first blade 403 is spirally and fixedly installed around the outer side of the central shaft 401. 01 The bottom does not contact the fixed base 404. The isolation cylinder 405 is fitted outside the first blade 403 and its bottom is fixedly installed on the fixed base 404. The fixed base 404 is fixedly installed on the frame 2. The hollow rotating cylinder 406 is fitted outside the isolation cylinder 405 and its bottom is rotatably installed on the fixed base 404. The second blade 407 is located between the hollow rotating cylinder 406 and the isolation cylinder 405 and is spirally fixedly installed on the hollow rotating cylinder 406. A connecting rod is fixedly installed at the center of the outer side of the hollow rotating cylinder 406. Connecting gear 408, and transmission gear 409 are fixedly installed at the bottom of transmission shaft 402. Transmission gear 409 and connecting gear 408 are located on the same horizontal line and mesh with each other. One of the two feeding ends of Y-type mixer 5 is installed at the center of isolation cylinder 405, and the other feeding end of Y-type mixer 5 is installed between hollow rotating cylinder 406 and isolation cylinder 405. Servo motor 1 drives gearbox 3 to rotate, causing central shaft 401 and first blade 403 to rotate clockwise, pushing the meat filling. The meat paste is conveyed downwards, simultaneously driving the drive shaft 402 to rotate. The rotation of the drive shaft 402 drives the drive gear 409 to rotate, which in turn drives the connecting gear 408 to rotate, thereby driving the hollow rotating cylinder 406 and the second blade 407 to rotate counterclockwise on the fixed base 404. This pushes the meat paste downwards, and the meat filling enters one inlet of the Y-type mixer 5 through the central channel of the isolation cylinder 405. The meat paste enters the other inlet of the Y-type mixer 5 through the annular channel between the hollow rotating cylinder 406 and the isolation cylinder 405.

[0022] In this utility model, the gearbox 3 includes a first gear 301, a second gear 302, a third gear 303, a housing 304, a right connecting shaft 305, and a left connecting shaft 306. The first gear 301, the second gear 302, and the third gear 303 are located inside the housing 304 and are on the same horizontal line. The first gear 301 is fixedly installed on the right connecting shaft 305 and meshes with the second gear 302. The second gear 302 is rotatably installed inside the housing 304. The upper end of the right connecting shaft 305 extends out of the housing 304 and serves as an input end, fixedly connected to the output end of the servo motor 1. The lower end of the right connecting shaft 305 extends out of the housing 304 and serves as an output end, fixedly connected to the central shaft 401. The right connecting shaft 305 is rotatably installed inside the housing 304. The third gear 301... 03 is fixedly installed on the left connecting shaft 306 and meshes with the second gear 302. The left connecting shaft 306 is rotatably installed inside the housing 304 and its lower end extends out of the housing 304 as an output end and is fixedly connected to the transmission shaft 402. The servo motor drives the coaxial double helix feeding structure 4 to operate through the gearbox 3: the output end of the servo motor 1 drives the right connecting shaft 305 to rotate inside the housing 304, and the right connecting shaft 305 drives the central shaft 401 to rotate; at the same time, the right connecting shaft 305 drives the first gear 301 to rotate, the first gear 301 rotates and drives the second gear 302 to rotate, the second gear 302 rotates and drives the third gear 303 to rotate, the third gear 303 rotates and drives the left connecting shaft 306 to rotate, and the left connecting shaft 306 rotates and drives the transmission shaft 402 to rotate.

[0023] In this utility model, a material collection plate 9 is provided on the frame 2. The material collection plate 9 is fixedly installed on the frame 2 and located directly below the roller cutter 8. The material collection plate 9 is used to more accurately collect the cut Arctic wings and drop them to the outside, preventing the Arctic wings from falling into the frame 2.

[0024] In this utility model, a conveying device 10 is provided below the frame 2. The conveying device 10 is installed below the frame 2 and located directly below the roller cutter 8. The conveying device 10 can more conveniently and quickly send the formed Arctic wings into the next process.

[0025] In this utility model, a filling regulator 11 is provided below the Y-type mixer 5. The filling regulator 11 is installed between the Y-type mixer 5 and the molding die 6 to control the filling flow rate.

[0026] In this utility model, the frame 2 is provided with a drip pipe 12. The two drip pipes 12 are respectively installed on both sides below the forming mold 6. During the cutting process, the drip pipes 12 continuously spray water to lubricate the cutter 7 and the roller 8, which can lubricate the cutter 7 and the roller 8 and prevent them from sticking together.

[0027] In this utility model, the frame 2 is provided with two support plates 13, which are fixedly installed on the frame 2. The drive shaft 402 is rotatably installed on one of the support plates 13, and the hollow rotating cylinder 406 is rotatably installed on the other support plate 13. The support plates 13 provide stable support for the drive shaft 402 and the hollow rotating cylinder 406, ensuring smooth operation.

[0028] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires, and should select appropriate controllers according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical connections between the various electrical components are completed in sequence. The detailed connection methods are well-known technologies in the field. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0029] In this implementation scheme: the operator feeds the meat paste and minced meat into the feed inlet of the coaxial double helix feeding structure 4, respectively. The minced meat enters the internal channel formed by the central shaft 401 and the isolation cylinder 405, while the meat paste enters the annular channel between the isolation cylinder 405 and the hollow rotating cylinder 406.

[0030] After the servo motor 1 starts, it drives the coaxial double helix feeding structure 4 in the frame 2 through the gearbox 3: the output end of the servo motor 1 drives the right connecting shaft 305 to rotate in the housing 304, the right connecting shaft 305 drives the central shaft 401 and the first blade 403 to rotate clockwise, pushing the meat filling downward; at the same time, the right connecting shaft 305 drives the first gear 301 to rotate, the first gear 301 drives the second gear 302 to rotate, the second gear 302 drives the third gear 303 to rotate, the third gear 303 drives the left connecting shaft 306 to rotate, the left connecting shaft 306 drives the transmission gear 409 to rotate through the transmission shaft 402, the transmission gear 409 drives the connecting gear 408 to rotate, thereby driving the hollow rotating cylinder 406 and the second blade 407 to rotate counterclockwise on the fixed base 404, pushing the meat paste downward.

[0031] The minced meat enters one inlet of the Y-type mixer 5 through the central channel of the isolation cylinder 405; the meat paste enters the other inlet of the Y-type mixer 5 through the annular channel between the hollow rotating cylinder 406 and the isolation cylinder 405; after being fully mixed inside the Y-type mixer 5, it enters the molding mold 6. A filling regulator 11 is provided between the Y-type mixer 5 and the molding mold 6 to control the filling flow rate.

[0032] After the mixed material is formed in the forming mold 6, it is first separated by the bottom cutter 7, and then cut and shaped by the roller cutter 8 before falling onto the conveying device 10. The collecting plate 9 is fixedly installed on the frame 2, located directly below the roller cutter 8, to more accurately collect the cut Arctic wings and drop them to the outside, preventing the Arctic wings from falling into the frame 2. The conveying device 10 sends the formed Arctic wings to the next process. During the cutting process, the drip pipe 12 continuously sprays water to lubricate the cutter 7 and the roller cutter 8, which lubricates the cutter 7 and the roller cutter 8 and prevents them from sticking together.

[0033] Throughout the entire process, the support plate 13 provides stable support for the drive shaft 402 and the hollow rotating cylinder 406, ensuring smooth operation.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid prototyping Arctic wing mold forming machine, comprising a servo motor (1), a frame (2), a Y-type mixer (5), a forming mold (6), a cutter (7), a hobbing cutter (8), and a gearbox (3), characterized in that, The servo motor (1) is fixedly installed on the upper end of the frame (2), the gearbox (3) is fixedly installed on the frame (2), the gearbox (3) is located below the servo motor (1) and its input end is fixedly installed below the output end of the servo motor (1), the two output ends of the gearbox (3) are respectively installed on the coaxial double spiral feeding structure (4), the coaxial double spiral feeding structure (4) is installed inside the frame (2), the feed end of the Y-type mixer (5) is fixedly installed at the lower end of the coaxial double spiral feeding structure (4), the molding mold (6) is installed below the discharge end of the Y-type mixer (5), the bottom of the molding mold (6) is equipped with a cutter (7), and the roller (8) is located on the frame (2) and installed below the molding mold (6).

2. The rapid prototyping Arctic wing mold forming machine according to claim 1, characterized in that, The coaxial double-helix feeding structure (4) includes a central shaft (401), a drive shaft (402), a first blade (403), a fixed base (404), an isolation cylinder (405), a hollow rotating cylinder (406), a second blade (407), a connecting gear (408), and a drive gear (409). One output end of the gearbox (3) is fixedly installed above the central shaft (401), and the other output end of the gearbox (3) is fixedly installed above the drive shaft (402). The first blade (403) is spirally fixedly installed around the outside of the central shaft (401). The bottom of the central shaft (401) does not contact the fixed base (404). The isolation cylinder (405) is fitted around the outside of the first blade (403) and its bottom is fixedly installed on the fixed base (404). The fixed base (404) is fixedly installed on the frame ( 2) The hollow rotating cylinder (406) is fitted on the outside of the isolation cylinder (405) and its bottom is rotatably mounted on the fixed base (404). The second blade (407) is located between the hollow rotating cylinder (406) and the isolation cylinder (405) and is spirally fixedly mounted on the hollow rotating cylinder (406). A connecting gear (408) is fixedly mounted at the center of the outer side of the hollow rotating cylinder (406). A transmission gear (409) is fixedly mounted at the bottom of the transmission shaft (402). The transmission gear (409) and the connecting gear (408) are located on the same horizontal line and mesh with each other. One of the two feed ends of the Y-type mixer (5) is installed at the center of the isolation cylinder (405), and the other of the two feed ends of the Y-type mixer (5) is installed between the hollow rotating cylinder (406) and the isolation cylinder (405).

3. The rapid prototyping Arctic wing mold forming machine according to claim 2, characterized in that, The gearbox (3) includes a first gear (301), a second gear (302), a third gear (303), a housing (304), a right connecting shaft (305), and a left connecting shaft (306). The first gear (301), the second gear (302), and the third gear (303) are located inside the housing (304) and are on the same horizontal line. The first gear (301) is fixedly installed on the right connecting shaft (305) and meshes with the second gear (302). The second gear (302) is rotatably installed inside the housing (304). The right connecting shaft (305) The upper end extends out of the housing (304) and is fixedly connected to the output end of the servo motor (1) as the input end. The lower end of the right connecting shaft (305) extends out of the housing (304) and is fixedly connected to the central shaft (401) as the output end. The right connecting shaft (305) is rotatably installed inside the housing (304). The third gear (303) is fixedly installed on the left connecting shaft (306) and meshes with the second gear (302). The left connecting shaft (306) is rotatably installed inside the housing (304) and its lower end extends out of the housing (304) as the output end and is fixedly connected to the transmission shaft (402).

4. The rapid prototyping Arctic wing mold forming machine according to claim 1, characterized in that, The frame (2) is provided with a material collection plate (9), which is fixedly installed on the frame (2) and located directly below the roller cutter (8).

5. The rapid prototyping Arctic wing mold forming machine according to claim 1, characterized in that, A conveying device (10) is provided below the frame (2). The conveying device (10) is installed below the frame (2) and located directly below the roller cutter (8).

6. The rapid prototyping Arctic wing mold forming machine according to claim 1, characterized in that, The Y-type mixer (5) is provided with a filling regulator (11) below it, and the filling regulator (11) is installed between the Y-type mixer (5) and the molding die (6).

7. The rapid prototyping Arctic wing mold forming machine according to claim 1, characterized in that, The frame (2) is provided with a drip pipe (12), and the two drip pipes (12) are respectively installed on both sides below the molding mold (6).

8. The rapid prototyping Arctic wing mold forming machine according to claim 2, characterized in that, The frame (2) is provided with two support plates (13), the support plates (13) are fixedly installed on the frame (2), the drive shaft (402) is rotatably installed on one of the support plates (13), and the hollow rotating cylinder (406) is rotatably installed on the other support plate (13).

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