A deep cleaning device for aquatic product processing

Abstract

The utility model relates to the field of aquatic product processing discloses a kind of deep cleaning devices for aquatic product processing, including the rack of both sides, several groups of magnetic suction moving shafts are horizontally arranged on rack, magnetic suction moving shaft can adsorb feed frame, the shaft drive assembly for driving magnetic suction moving shaft cyclic activity is provided on the both sides of rack, the moving shaft rotating assembly for driving the rotation of both ends of magnetic suction moving shaft is provided, the first end of rack is provided with the feed frame input component for input material, the tail end of rack is provided with feed frame output component, the middle part of rack is provided with cleaning assembly, cleaning assembly is fixed above magnetic suction moving shaft, sewage collection component is provided below cleaning assembly. The utility model has repeatedly turned over in the cleaning process to aquatic product, to clean its dead angle, reach the effect of omnibearing cleaning.

Description

Technical Field

[0001] This utility model relates to the field of aquatic product processing technology, and in particular to a deep cleaning device for aquatic product processing. Background Technology

[0002] Aquatic products are rich in nutrients and appeal to a wide range of tastes, occupying an important position in consumer food. During the processing of aquatic products, the most common products such as fish, shrimp, and shellfish often have mud, biological mucus, and metabolic waste attached to their surfaces. Clams, oysters, and other shellfish are particularly prone to having seabed silt inside their bodies. Furthermore, aquatic products may be contaminated with microorganisms, pollutants, or pesticide residues during the fishing and transportation process. If these impurities are not removed in time, they will not only interfere with subsequent processing but also cause food safety issues. Therefore, the cleaning process before processing plays a crucial role in the quality of aquatic products.

[0003] Currently, the commonly used cleaning methods in the industry mainly include manual scrubbing and ordinary spray cleaning. The shortcomings are: manual cleaning relies on manual operation, which is inefficient and difficult to adapt to the needs of large-scale processing. Moreover, the cleaning effect is greatly affected by the operator's experience, and it is easy to have incomplete cleaning. Ordinary spray equipment mostly uses fixed water flow rinsing, and the water flow intensity and coverage are limited, which cannot effectively remove stubborn waste from the surface of aquatic products. At the same time, some aquatic products, such as shrimp, are prone to dead corners during the cleaning process, which cannot meet the needs of deep cleaning. Utility Model Content

[0004] The purpose of this invention is to provide a deep cleaning device for aquatic product processing, which repeatedly turns aquatic products over during the cleaning process to reduce blind spots and improve the overall cleaning effect.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a deep cleaning device for aquatic product processing includes two side frames, several sets of magnetic moving shafts are arranged horizontally on the frames, the magnetic moving shafts can attract feeding frames, shaft drive assemblies for driving the magnetic moving shafts to circulate are arranged on both sides of the frames, moving shaft rotation assemblies for driving the magnetic moving shafts to rotate are arranged at both ends of the magnetic moving shafts, a feeding frame input assembly for inputting materials is arranged at the front end of the frames, a feeding frame output assembly is arranged at the rear end of the frames, a cleaning assembly is arranged in the middle of the frames, the cleaning assembly is fixed above the magnetic moving shafts, and a wastewater collection assembly is arranged below the cleaning assembly.

[0006] By adopting the above technical solution, the feeding frame is conveyed to the lower end of the frame through the feeding frame input component. The magnetic moving shaft attracts the feeding frame by electromagnetic force. The magnetic moving shaft moves along a specific trajectory with the shaft drive component, thereby driving the attracted feeding frame to move along the trajectory as well. When the feeding frame reaches the bottom of the cleaning component, the magnetic moving shaft and the moving shaft rotation component cooperate to cause the feeding frame to start to flip, so that the aquatic products stored inside the feeding frame begin to turn over and expose the dead corner areas that were previously difficult to clean. The cleaning component sprays pressurized water to clean the aquatic products. The water sprayed by the cleaning component and the waste that falls off the surface of the aquatic products fall into the sewage collection component below. When it passes through the cleaning range of the cleaning component, the magnetic moving shaft stops attracting the feeding frame, causing it to fall onto the feeding frame output component below and be conveyed out.

[0007] A further feature of this invention is that the magnetic moving shaft includes a shaft core horizontally arranged on the frame, both ends of the shaft core are rotatably connected to the shaft drive assembly, both ends of the shaft core are fixed with cooperating self-rotating gears at the position of the moving shaft rotation assembly, and an electromagnet is fixed in the middle of the shaft core.

[0008] A further feature of this invention is that the shaft drive assembly includes chains on both sides and sprockets rotatably connected to the frame for driving the chains. The two ends of the shaft core are rotatably connected to the pins of the chains, and a drive motor for driving the sprockets to rotate is fixed on the frame.

[0009] A further feature of this invention is that the moving shaft rotation assembly includes a rack fixed on the frame, the rack cooperating with a self-rotating gear to cause the magnetic moving shaft to rotate when it moves, and the length of the rack is the same as the length of the cleaning area of ​​the cleaning assembly.

[0010] A further feature of this invention is that the feed frame includes a hollow frame body, an openable and closable hollow top cover is hinged to the top of the frame body, and a magnetic groove for cooperating with an electromagnet is provided at the bottom of the frame body.

[0011] A further feature of this invention is that the feeding frame input assembly includes a feeding conveyor belt that transports the feeding frame to the area below the magnetic moving shaft, and a lifting cylinder that lifts the feeding frame at the end of the feeding conveyor belt so that the magnetic groove is aligned with the electromagnet.

[0012] A further feature of this invention is that the feed box output assembly includes an output conveyor belt disposed below the frame, which carries out the feed box after it has been cleaned by the cleaning assembly.

[0013] A further feature of this invention is that the cleaning assembly includes a spray base plate fixed on a frame, a number of spray heads are arranged below the spray base plate, the water outlet direction of the spray heads is vertically downward, and the spray head pipes are connected to a pressurized water storage tank.

[0014] A further feature of this invention is that the wastewater collection assembly includes a water receiving tank that is detachably fixed below the cleaning assembly, and a solid impurity separation plate is detachably provided at the upper end of the water receiving tank.

[0015] A further feature of this invention is that a number of limit frames are fixed on the frame to restrict the movement trajectory of the chain.

[0016] The beneficial effects of this utility model are: by cooperating with the shaft drive assembly and the moving shaft rotation assembly, the magnetic moving shaft rotates along a specific trajectory, causing the feeding frame to flip, exposing the aquatic products in the frame to clean dead corners, thus achieving a comprehensive deep cleaning of the aquatic products. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the overall structure of a deep cleaning device for aquatic product processing provided in this embodiment of the present invention;

[0019] Figure 2 for Figure 1 A schematic diagram of the structure of part A;

[0020] Figure 3 This is a schematic diagram of the back structure of a deep cleaning device for aquatic product processing according to the present invention;

[0021] Figure 4 This is a schematic diagram of the overall structure of the feed frame of this utility model.

[0022] In the diagram, 1. Frame; 11. Feed frame; 111. Frame body; 112. Hollowed-out top cover; 113. Magnetic groove; 2. Magnetic moving shaft; 21. Shaft core; 22. Rotating gear; 23. Electromagnet; 3. Shaft drive assembly; 31. Chain; 32. Sprocket; 33. Drive motor; 34. Limit frame; 4. Moving shaft rotation assembly; 41. Rack; 5. Feed frame input assembly; 51. Feed conveyor belt; 52. Lifting cylinder; 6. Feed frame output assembly; 61. Discharge conveyor belt; 7. Cleaning assembly; 71. Spray base plate; 73. Pressurized water tank; 8. Wastewater collection assembly; 81. Water receiving tank; 82. Solid impurity separation plate. Detailed Implementation

[0023] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0024] This utility model embodiment provides a deep cleaning device for aquatic product processing, including two frames 1 on both sides. Several sets of magnetic moving shafts 2 are arranged horizontally on the frames 1. The magnetic moving shafts 2 can attract the feeding frame 11. Shaft drive assemblies 3 for driving the magnetic moving shafts 2 to circulate are arranged on both sides of the frames 1. Moving shaft rotation assemblies 4 for driving the magnetic moving shafts 2 to rotate are arranged at both ends of the magnetic moving shafts 2. A feeding frame input assembly 5 for inputting materials is arranged at the front end of the frames 1. A feeding frame output assembly 6 is arranged at the rear end of the frames 1. A cleaning assembly 7 is arranged in the middle of the frames 1. The cleaning assembly 7 is fixed above the magnetic moving shafts 2. A sewage collection assembly 8 is arranged below the cleaning assembly 7.

[0025] refer to Figure 1 During operation, the feeding frame 11 is conveyed to the lower end of the frame 1 via the feeding frame input component 5. At this position, the electromagnet in the middle of the magnetic moving shaft 2 is energized, and the feeding frame 11 is attracted by electromagnetic force. The two ends of the magnetic moving shaft 2 are connected to the shaft drive component 3, and move along a specific trajectory with the movement of the shaft drive component 3, thereby driving the attracted feeding frame 11 to move along the trajectory as well. When the feeding frame 11 reaches the lower part of the cleaning component 7, the two ends of the magnetic moving shaft 2 cooperate with the moving shaft rotation component 4 to control the moving shaft to drive the feeding frame 11 to start flipping, so that the aquatic products stored inside the feeding frame 11 begin to turn over and expose the dead corner areas that were previously difficult to clean. The cleaning water sprayed by the cleaning component 7 and the waste that falls off the surface of the aquatic products fall into the sewage collection component 8 below. After completely passing through the range of the cleaning component 7, the electromagnet is de-energized, so that the feeding frame 11 falls onto the feeding frame output component 6 below and is conveyed out for subsequent processing steps.

[0026] The magnetic moving shaft 2 includes a shaft core 21 horizontally arranged on the frame 1. Both ends of the shaft core 21 are rotatably connected to the shaft drive assembly 3. Both ends of the shaft core 21 are fixed with cooperating self-rotating gears 22 at the position of the moving shaft rotation assembly 4. An electromagnet 23 is fixed in the middle of the shaft core 21.

[0027] The axis of the shaft core 21 is perpendicular to the moving direction of the magnetic moving shaft 2. Both ends of the shaft core 21 are rotatably connected to the shaft drive assembly 3 and are axially fixed with a self-rotating gear 22 so as to cooperate with the moving shaft rotation assembly 4 for self-rotation. The electromagnet 23 in the middle of the shaft core 21 is powered by a conventional radio rail or by a built-in power supply and its switch is controlled by a wireless signal. This embodiment is easy for those skilled in the art to configure according to the position of the components. The specific structure and technology of the radio rail and wireless signal can refer to existing mature technical solutions, which are not within the scope of protection of this utility model and are not shown in the figure.

[0028] Furthermore, the shaft drive assembly 3 includes chains 31 on both sides and sprockets 32 rotatably connected to the frame 1 for driving the chains 31. The two ends of the shaft core 21 are rotatably connected to the pins of the chains 31. A drive motor 33 for driving the sprockets 32 to rotate is fixed on the frame 1.

[0029] The sprocket 32 ​​rotates under the drive of the drive motor 33, which in turn drives the chain 31 to rotate cyclically along a specific trajectory. Since the two ends of the shaft core 21 are rotatably connected to the pin of the chain 31, when the chains 31 on both sides of the frame 1 rotate synchronously, the shaft core 21 will move along the trajectory of the chain 31.

[0030] Furthermore, the moving shaft rotation assembly 4 includes a rack 41 fixed on the frame 1. The rack 41 cooperates with the self-rotating gear 22 to make the magnetic moving shaft 2 rotate when it moves. The length of the rack 41 is the same as the length of the cleaning area of ​​the cleaning assembly 7.

[0031] When the shaft core 21 moves into the range of the cleaning assembly 7 under the drive of the chain 31, the self-rotating gears 22 at both ends mesh with the racks 41 installed on both sides of the frame 1. When the shaft core 21 continues to move, the self-rotating gears 22 start to rotate under the pressure of the racks 41, which in turn drives the shaft core 21 to start rotating, and finally drives the adsorbed feed frame 11 to rotate around the axis of the shaft core 21.

[0032] In practice, the feed frame 11 includes a hollow frame 111, with an openable and closable hollow top cover 112 hinged to the top of the frame 111, and a magnetic groove 113 that cooperates with the electromagnet 23 is provided at the bottom of the frame 111.

[0033] The feeding basket is used to store aquatic products. In order to facilitate the cleaning of the aquatic products inside, the frame 111 and the hollow top cover 112 are provided with slots that the aquatic products inside cannot pass through. When the feeding basket 11 rotates with the shaft core 21, the hollow top cover 112 is connected to the frame 111 by conventional means such as buckles, bolts, and locks and cannot be opened. At the same time, a magnetic material is fixed in the magnetic groove 113. The magnetic material is preferably a rust-proof iron block, so that the electromagnet 23 can be attracted in the groove.

[0034] The feeding frame input component 5 includes a feeding conveyor belt 51 that transports the feeding frame 11 to the area below the magnetic moving shaft 2. The end of the feeding conveyor belt 51 is provided with a lifting cylinder 52 that lifts the feeding frame 11 so that the magnetic groove 113 is aligned with the electromagnet 23.

[0035] To ensure that the magnetic groove 113 and the electromagnet 23 are as close as possible when they attract each other, the feeding frame 11 is conveyed by the feeding conveyor belt 51 to the lifting cylinder 52 installed below the head end of the frame 1. This position is not located in the cleaning area of ​​the cleaning component 7, but below the magnetic moving shaft 2. When the magnetic moving shaft 2 moves slowly under the drive of the shaft drive component 3 until the edge of the feeding frame 11 is basically aligned with the projection position of the electromagnet 23, the lifting cylinder 52 is manually activated to align the magnetic groove 113 with the electromagnet 23. Then, the electromagnet 23 is energized to attract the feeding frame 11. In order to maintain the weight balance at both ends of the shaft core 21 and reduce the load on the moving shaft rotation component 4, a pair of feeding frames 11 with the magnetic grooves 113 aligned can be simultaneously fed in by the feeding conveyor belt 51, so that the electromagnet 23 can attract the feeding frames 11 at both ends at the same time, maintaining the balance on both sides.

[0036] Furthermore, the feed box output assembly 6 includes an output conveyor belt 61 disposed below the frame 1, which carries out the feed box 11 after it has been cleaned by the cleaning assembly 7.

[0037] After the feed frame 11 passes through the cleaning area of ​​the cleaning component 7, the magnetic moving shaft 2 at the end of the frame 1 starts to turn around along the track of the sprocket 32. When the magnetic moving shaft 2 is located in the lower half area of ​​the sprocket 32, the electromagnet 23 is de-energized, causing the feed frame 11 to fall onto the discharge conveyor belt 61. In order to prevent the feed frame 11 from falling too far and being damaged, the area of ​​the discharge conveyor belt 61 located under the frame 1 can be set as an inclined conveyor belt to reduce the impact force on the feed frame 11.

[0038] The cleaning component 7 includes a spray base plate 71 fixed on the frame 1. Several sets of spray heads are arranged below the spray base plate 71. The water outlet direction of the spray heads is vertically downward. The spray head pipes are connected to a pressurized water storage tank 73.

[0039] When the feed frame 11 is located below the cleaning assembly 7, the spray head sprays cleaning water to thoroughly clean the aquatic products in the frame. As the feed frame 11 rotates, it can clean different parts of the aquatic products, resulting in a wider effective cleaning area. The spray head is connected to the pressurized water tank 73 through a pipe, which makes the water flow faster and the rinsing force stronger. The specific internal structure of the spray head and the pressurized water tank 73 is a technical solution commonly used by those skilled in the art, and its internal structure is not within the scope of protection of this utility model.

[0040] In practice, the sewage collection assembly 8 includes a water receiving tank 81 that is detachably fixed below the cleaning assembly 7, and a solid impurity separation plate 82 is detachably provided on the upper end of the water receiving tank 81.

[0041] The water receiving tank 81 can receive the cleaning water sprayed from the spray head. At the same time, the solid impurity separation plate 82 can initially separate the solid waste washed off the aquatic products from the water so that they can be recycled separately. The sewage collection component 8 can be cleaned at the end of each day. During cleaning, the solid impurity separation plate 82 and the water receiving tank 81 can be disassembled and cleaned separately.

[0042] During implementation, several sets of limiting frames 34 are fixed on the frame 1 to restrict the movement trajectory of the chain 31.

[0043] To prevent the chain 31 from disengaging due to excessive force on the rotating gears 22 at both ends when the rotating assembly 4 drives the magnetic moving shaft 2 to rotate, a limit frame 33 can be installed on the frame 1. The limit frame 33 can restrict the movement trajectory of the chain 31 and prevent it from disengaging. The limit frame 34 can refer to existing mature technical solutions.

[0044] The above describes the basic principles, main features, and advantages of this utility model. The standard parts used in this utility model can all be purchased from the market, and the irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, which will not be described in detail here.

[0045] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A deep cleaning device for aquatic product processing, comprising frames (1) on both sides, characterized in that: Several sets of magnetic moving shafts (2) are arranged horizontally on the frame (1). The magnetic moving shafts (2) can attract the feed frame (11). Shaft drive assemblies (3) for driving the magnetic moving shafts (2) to circulate are arranged on both sides of the frame (1). Moving shaft rotation assemblies (4) for driving the magnetic moving shafts (2) to rotate are arranged at both ends of the magnetic moving shafts (2). A feed frame input assembly (5) for inputting materials is arranged at the front end of the frame (1). A feed frame output assembly (6) is arranged at the rear end of the frame (1). A cleaning assembly (7) is arranged in the middle of the frame (1). The cleaning assembly (7) is fixed above the magnetic moving shafts (2). A sewage collection assembly (8) is arranged below the cleaning assembly (7).

2. The deep cleaning device for aquatic product processing according to claim 1, characterized in that: The magnetic moving shaft (2) includes a shaft core (21) arranged laterally on the frame (1). The two ends of the shaft core (21) are rotatably connected to the shaft drive assembly (3). The two ends of the shaft core (21) are fixed with rotating gears (22) at the position of the moving shaft rotating assembly (4). An electromagnet (23) is fixed in the middle of the shaft core (21).

3. The deep cleaning device for aquatic product processing according to claim 2, characterized in that: The shaft drive assembly (3) includes chains (31) on both sides and sprockets (32) rotatably connected to the frame (1) for driving the chains (31). The two ends of the shaft core (21) are rotatably connected to the pins of the chains (31). A drive motor (33) for driving the sprockets (32) to rotate is fixed on the frame (1).

4. The deep cleaning device for aquatic product processing according to claim 3, characterized in that: The moving shaft rotation assembly (4) includes a rack (41) fixed on the frame (1). The rack (41) cooperates with the rotating gear (22) to make the magnetic moving shaft (2) rotate when it moves. The length of the rack (41) is the same as the length of the cleaning area of ​​the cleaning assembly (7).

5. A deep cleaning device for aquatic product processing according to claim 2, characterized in that: The feed frame (11) includes a hollow frame (111), with an openable hollow top cover (112) hinged above the frame (111), and a magnetic groove (113) for cooperating with the electromagnet (23) is provided at the bottom of the frame (111).

6. The deep cleaning device for aquatic product processing according to claim 5, characterized in that: The feed frame input assembly (5) includes a feed conveyor belt (51) that conveys the feed frame (11) to the area below the magnetic moving shaft (2). The end of the feed conveyor belt (51) is provided with a lifting cylinder (52) that lifts the feed frame (11) so that the magnetic groove (113) is aligned with the electromagnet (23).

7. A deep cleaning device for aquatic product processing according to claim 6, characterized in that: The feed box output assembly (6) includes an output conveyor belt (61) located below the frame (1) to transport the feed box (11) after it has been cleaned by the cleaning assembly (7).

8. The deep cleaning device for aquatic product processing according to claim 1, characterized in that: The cleaning assembly (7) includes a spray base plate (71) fixed on the frame (1), and several sets of spray heads are arranged below the spray base plate (71). The water outlet direction of the spray head is vertically downward, and the spray head pipe is connected to a pressurized water storage tank (73).

9. A deep cleaning device for aquatic product processing according to claim 8, characterized in that: The wastewater collection assembly (8) includes a water receiving tank (81) that is detachably fixed below the cleaning assembly (7), and a solid impurity separation plate (82) is detachably provided on the upper end of the water receiving tank (81).

10. A deep cleaning device for aquatic product processing according to claim 3, characterized in that: The frame (1) is fixed with several sets of limiting frames (34) that restrict the movement trajectory of the chain (31).

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