A multi-slot sliver guide

Abstract

The utility model belongs to tea processing equipment technical field especially is a kind of multi-slot type strip machine, including box, box cover, hot plate, control panel, upper pot groove, lower pot groove, support adjusting assembly, two support shafts and reciprocating adjusting assembly, the top of the box is open setting, the box cover is hinged and is installed in the opening of box top, the upper pot groove and lower pot groove are all set in the box, the hot plate is fixedly installed in the box and is located between the position of upper pot groove and lower pot groove, the side of the box is provided with discharge gate. The utility model design is reasonable, easy to operate, can flexibly adjust the interval and the inclination angle between upper pot groove and lower pot groove, to better adapt to the strip demand of different specifications materials, can make material even heat and fully tumble in pot groove simultaneously, and can effectively reduce heat overflow, not only effectively improve the efficiency and quality of strip processing, but also can reduce energy consumption and space occupation.

Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, and in particular to a multi-groove tea leaf straightening machine. Background Technology

[0002] In tea processing, multi-trough tea shaping machines are the core equipment in the shaping process. However, existing technologies have significant shortcomings, particularly in energy consumption and processing adaptability: First, adjusting the trough angle is inconvenient, as most designs are fixed or require manual component replacement, making it difficult to adapt to the processing needs of different teas such as tender buds and large-leaf teas. Furthermore, the connection structure of some adjustable components is not stable enough, easily shifting during reciprocating motion, affecting the quality of the shaped tea leaves. Second, the heating module has low heat utilization; significant heat loss due to heat overflow during tea shaping significantly increases energy consumption and can easily damage surrounding drive components due to heat radiation. Third, traditional tea shaping machines often use single-layer, open troughs, resulting in excessive space occupation. These problems not only restrict the quality and efficiency of tea shaping but also cause energy waste, necessitating urgent improvement.

[0003] Therefore, this utility model proposes a multi-groove straightening machine to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings mentioned in the background art by proposing a multi-groove straightening machine.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a multi-groove bundling machine, including a box body, a box cover, an electric heating plate, a control panel, an upper pot trough, a lower pot trough, a support adjustment assembly, two support shafts and a reciprocating adjustment assembly;

[0006] The top of the box is open, and the box cover is hinged to the opening at the top of the box. The upper and lower pot troughs are both located inside the box. The heating plate is fixedly installed inside the box and located between the upper and lower pot troughs. A discharge port is provided on one side of the box. The discharge end of the lower pot trough passes through the discharge port and extends out of the box. The lower pot trough and the inner wall of the box are fixedly installed with the same elastic heat insulation cover. The support adjustment assembly is located on the rear inner wall of the box and is connected to the upper and lower pot troughs. Two support shafts are arranged parallel to each other and are slidably installed on the front inner wall of the box. Fixed blocks are rotatably installed on both support shafts. The two fixed blocks are fixedly connected to the upper and lower pot troughs respectively. The reciprocating adjustment assembly is located on the front of the box and is connected to the two support shafts. The control panel is fixedly installed on the front of the box and is electrically connected to the support adjustment assembly, the reciprocating adjustment assembly and the heating plate.

[0007] Preferably, the support adjustment assembly includes two hollow shafts, two sliders, and two electric cylinders. Two hollow shafts are fixedly installed on the rear inner wall of the housing. Two support shafts are axially slidably installed in the corresponding hollow shafts. Electric cylinders are hingedly installed on both hollow shafts. The telescopic ends of the two electric cylinders are hinged to the top side of the lower pot trough and the bottom side of the upper pot trough, respectively. Both electric cylinders are electrically connected to the control panel. Sliders are fixedly installed on the bottom side of the upper pot trough and the top side of the lower pot trough. The two sliders are slidably connected to the corresponding hollow shafts.

[0008] Preferably, the reciprocating adjustment assembly includes a strip plate, a reciprocating screw, and a drive motor. The drive motor, which is electrically connected to the control panel, is fixedly installed on the front side of the housing. The reciprocating screw is axially fixedly installed on the output shaft of the drive motor. The same strip plate is fixedly installed at the front ends of the two support shafts. A threaded sleeve with a threaded installation on the outside of the reciprocating screw is fixedly installed on the strip plate.

[0009] Preferably, two elastic telescopic covers are fixedly installed on the bottom side of the upper pot trough and the top side of the lower pot trough, and the two elastic telescopic covers are respectively fitted on the outside of the corresponding electric cylinder.

[0010] Preferably, the surface of the elastic telescopic cover is provided with a heat-insulating coating.

[0011] Preferably, the width of the upper pot trough is smaller than the width of the lower pot trough.

[0012] Preferably, a guide baffle is fixedly installed on the side of the lower trough near the discharge end of the upper filter trough, and the guide baffle is U-shaped.

[0013] Preferably, the box cover has a feed inlet, and the top of the inner wall of one side of the feed inlet has an installation groove with the side wall set in an inclined shape. A feed baffle adapted to the feed inlet is hinged in the installation groove.

[0014] Preferably, handles are fixedly installed on the top side of the box cover and the top side of the feed baffle.

[0015] Preferably, the lid of the box is provided with an observation window.

[0016] The beneficial effects of this utility model are:

[0017] This invention, through its adjustable support components, allows for convenient adjustment of the inclination angles of the upper and lower pot troughs, meeting the angle requirements of different tea processing methods. Simultaneously, the reciprocating adjustment components enable stable back-and-forth reciprocating motion of the upper and lower pot troughs. Combined with the heating effect of the electric heating plate, this achieves uniform tea processing and drying. Furthermore, the width design of the upper and lower pot troughs, along with the guide baffle, effectively reduces tea spillage during processing, improving processing efficiency.

[0018] The elastic telescopic cover and its surface heat insulation coating significantly reduce the impact of the electric heating plate's heat on the electric cylinder, ensuring the stable operation of the support and adjustment components. In addition, the feed inlet and feed baffle on the box cover facilitate feeding without opening the box cover. At the same time, the combination of the box cover and the elastic heat insulation cover effectively reduces heat leakage during tea processing, thereby reducing energy consumption. The observation window allows for real-time monitoring of the tea processing status. The overall structure is reasonably designed and functionally practical, effectively solving the problems existing in the current technology and improving the quality and efficiency of tea processing. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of a multi-groove slicing machine proposed in this utility model;

[0021] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure from another perspective;

[0022] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure from the main viewpoint;

[0023] Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention;

[0024] Figure 5 for Figure 4 A schematic diagram of a partial three-dimensional structure;

[0025] Figure 6 This is a schematic diagram of the reciprocating adjustment component, the fixing block, and the support shaft portion proposed in this utility model.

[0026] Figure 7 This is a schematic diagram of the structure of the support and adjustment component proposed in this utility model;

[0027] Figure 8 This is a schematic diagram of the material guide baffle part proposed in this utility model.

[0028] In the diagram: 1. Box body; 11. Box cover; 111. Feed baffle; 112. Observation window; 12. Elastic heat insulation cover; 13. Electric heating plate; 14. Control panel; 2. Upper pot trough; 3. Lower pot trough; 31. Guide baffle; 4. Hollow shaft; 41. Slider; 42. Electric cylinder; 43. Elastic telescopic cover; 5. Support shaft; 51. Fixing block; 52. Strip plate; 53. Drive motor; 54. Reciprocating lead screw. Detailed Implementation

[0029] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] Reference Figure 1-8 A multi-groove bundling machine includes a housing 1, a housing cover 11, a heating plate 13, a control panel 14, an upper pot trough 2, a lower pot trough 3, and two support shafts 5.

[0031] The top of the box body 1 is open, and the box cover 11 is hinged and installed in the opening at the top of the box body 1. The upper pot trough 2 and the lower pot trough 3 are both located inside the box body 1. The electric heating plate 13 is fixedly installed inside the box body 1 and located between the upper pot trough 2 and the lower pot trough 3. The control panel 14 is fixedly installed on the front side of the box body 1 and electrically connected to the electric heating plate 13. A discharge port is opened on one side of the box body 1. The discharge end of the lower pot trough 3 passes through the discharge port and extends to the outside of the box body 1. The same elastic heat insulation cover 12 is fixedly installed on the lower pot trough 3 and the inner wall of the box body 1.

[0032] Two hollow shafts 4 are fixedly installed on the rear inner wall of the housing 1. An electric cylinder 42 is hinged to each of the two hollow shafts 4. The telescopic ends of the two electric cylinders 42 are respectively hinged to the top side of the lower pot trough 3 and the bottom side of the upper pot trough 2. Both electric cylinders 42 are electrically connected to the control panel 14. A slider 41 is fixedly installed on the bottom side of the upper pot trough 2 and the top side of the lower pot trough 3. The two sliders 41 are respectively slidably connected to the corresponding hollow shafts 4, which can provide effective support for the upper pot trough 2 and the lower pot trough 3. At the same time, the tilt angle of the upper pot trough 2 and the lower pot trough 3 can be adjusted as needed.

[0033] Two support shafts 5 are arranged parallel to each other and slidably installed on the front inner wall of the housing 1. The two support shafts 5 are axially slidably installed in the corresponding hollow shafts 4. Fixing blocks 51 are rotatably installed on both support shafts 5. The two fixing blocks 51 are fixedly connected to the upper pot trough 2 and the lower pot trough 3 respectively. A drive motor 53 electrically connected to the control panel 14 is fixedly installed on the front side of the housing 1. A reciprocating screw 54 is axially fixedly installed on the output shaft of the drive motor 53. The same strip plate 52 is fixedly installed at the front end of the two support shafts 5. A threaded sleeve with threads installed on the outside of the reciprocating screw 54 is fixedly installed on the strip plate 52. The upper pot trough 2 and the lower pot trough 3 can be controlled to reciprocate back and forth as needed through the two support shafts 5 and the two fixing blocks 51.

[0034] In this embodiment, in order to prevent the heat generated by the heating plate 13 from directly interfering with the normal operation of the electric cylinder 42, and to not affect the normal tilt angle adjustment of the upper pot trough 2 and the lower pot trough 3, and to effectively improve the heat insulation effect of the elastic telescopic cover 43 and further reduce the impact of heat on the operation of the electric cylinder 42, two elastic telescopic covers 43 are fixedly installed on the bottom side of the upper pot trough 2 and the top side of the lower pot trough 3. The two elastic telescopic covers 43 are respectively sleeved on the outside of the corresponding electric cylinder 42, and the surface of the elastic telescopic cover 43 is provided with a heat insulation coating.

[0035] In this embodiment, in order to effectively alleviate the problem of tea leaves easily spilling during the discharge process of the upper pot trough 2 when the upper pot trough 2 and the lower pot trough 3 reciprocate back and forth, and at the same time to guide the tea leaves falling from the upper pot trough 2 so that they can fall stably into the lower pot trough 3, thereby further preventing the tea leaves discharged from the upper pot trough 2 from spilling, the width of the upper pot trough 2 is smaller than the width of the lower pot trough 3. A guide baffle 31 is fixedly installed on the side of the lower pot trough 3 near the discharge end of the upper filter tank, and the guide baffle 31 is U-shaped.

[0036] In this embodiment, in order to enable feeding into the upper pot trough 2 without opening the lid 11, and to guide the tea leaves when the feed baffle 111 is open and abuts against the side wall of the mounting groove, and to facilitate opening and closing of the lid 11 and the feed baffle 111, and to facilitate observation of the tea processing status in the upper pot trough 2, and to reduce heat loss by cooperating with the elastic heat insulation cover 12, the lid 11 is provided with a feed inlet, and a mounting groove with an inclined side wall is provided on the top of one inner wall of the feed inlet. The feed baffle 111 adapted to the feed inlet is hinged in the mounting groove. Handles are fixedly installed on the top side of the lid 11 and the top side of the feed baffle 111, and an observation window 112 is provided on the lid 11.

[0037] The circuits, electronic components, and module mechanisms involved all employ existing technologies, which can be fully implemented by those skilled in the art, and need no further explanation. The content protected by this application does not involve any improvement to the software, circuits, or methods.

[0038] Working principle: When in use, first connect the power supply and start the electric heating plate 13 through the control panel 14 for preheating. After the temperature reaches the set value, hold the handle on the feed baffle 111 to open it, so that it abuts against the inclined side wall of the installation groove to form a guide channel. Then, pour the tea to be processed into the upper pot trough 2 through the feed port. Next, set the extension and retraction parameters of the electric cylinder 42 through the control panel 14 to adjust the inclination angle of the upper pot trough 2 and the lower pot trough 3. At the same time, start the drive motor 53. The drive motor 53 drives the reciprocating screw 54 to rotate, so that the strip plate 52 reciprocates on the reciprocating screw 54 through the screw sleeve. Then, through the two support shafts 5 and the fixing block 51, the upper pot trough 2 and the lower pot trough 3 move back and forth synchronously. The tea leaves in the upper pot trough 2 gradually move towards the discharge end under the action of the reciprocating motion of the trough and the inclination angle. During this period, the electric heating plate 13 heats, dries and shapes the tea leaves in the upper pot trough 2.

[0039] When the tea leaves in the upper trough 2 move to the discharge end, they fall into the lower trough 3 under the guidance of the guide baffle 31. The lower trough 3 continues to reciprocate the shaping and heating of the tea leaves. Finally, the processed tea leaves are discharged from the discharge end of the lower trough 3 to the outside of the box 1.

[0040] Throughout the process, the operator can observe the processing status of the tea leaves in the upper pot trough 2 in real time through the observation window 112 on the lid 11. The elastic telescopic cover 43 and its surface heat insulation coating effectively block the heat of the electric heating plate 13 from affecting the electric cylinder 42, ensuring stable operation of the equipment. The combination of the elastic heat insulation cover 12 blocking the discharge port and the lid 11 blocking the top opening of the box 1 can effectively reduce the heat overflow during the tea leaf processing, thereby reducing energy consumption to a certain extent.

[0041] The multi-groove straightening machine provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A multi-groove straightening machine, characterized in that, It includes a box body (1), a box cover (11), an electric heating plate (13), a control panel (14), an upper pot trough (2), a lower pot trough (3), a support adjustment assembly, two support shafts (5), and a reciprocating adjustment assembly; The top of the box (1) is open, and the box cover (11) is hinged to the opening at the top of the box (1). The upper pot trough (2) and the lower pot trough (3) are both located inside the box (1). The electric heating plate (13) is fixedly installed inside the box (1) and located between the upper pot trough (2) and the lower pot trough (3). A discharge port is provided on one side of the box (1). The discharge end of the lower pot trough (3) passes through the discharge port and extends to the outside of the box (1). The same elastic heat insulation cover (12) is fixedly installed on the inner wall of the lower pot trough (3) and the box (1). The support adjustment assembly is located on the box (1). The rear inner wall of the box (1) is connected to the upper pot trough (2) and the lower pot trough (3). Two support shafts (5) are arranged parallel to each other and slidably installed on the front inner wall of the box (1). Fixing blocks (51) are rotatably installed on both support shafts (5). The two fixing blocks (51) are fixedly connected to the upper pot trough (2) and the lower pot trough (3) respectively. The reciprocating adjustment component is set on the front side of the box (1) and connected to the two support shafts (5). The control panel (14) is fixedly installed on the front side of the box (1) and electrically connected to the support adjustment component, the reciprocating adjustment component and the heating plate (13).

2. The multi-groove straightening machine according to claim 1, characterized in that: The support adjustment assembly includes two hollow shafts (4), two sliders (41), and two electric cylinders (42). Two hollow shafts (4) are fixedly installed on the inner rear wall of the housing (1). Two support shafts (5) are axially slidably installed in the corresponding hollow shafts (4). Electric cylinders (42) are hingedly installed on both hollow shafts (4). The telescopic ends of the two electric cylinders (42) are hinged to the top side of the lower pot trough (3) and the bottom side of the upper pot trough (2), respectively. Both electric cylinders (42) are electrically connected to the control panel (14). Sliders (41) are fixedly installed on the bottom side of the upper pot trough (2) and the top side of the lower pot trough (3). The two sliders (41) are slidably connected to the corresponding hollow shafts (4).

3. The multi-groove straightening machine according to claim 1, characterized in that: The reciprocating adjustment assembly includes a strip plate (52), a reciprocating screw (54), and a drive motor (53). The drive motor (53), which is electrically connected to the control panel (14), is fixedly installed on the front side of the housing (1). The reciprocating screw (54) is axially fixedly installed on the output shaft of the drive motor (53). The same strip plate (52) is fixedly installed at the front end of the two support shafts (5). A threaded sleeve with a threaded installation on the outside of the reciprocating screw (54) is fixedly installed on the strip plate (52).

4. A multi-groove straightening machine according to claim 2, characterized in that: Two elastic telescopic covers (43) are fixedly installed on the bottom side of the upper pot trough (2) and the top side of the lower pot trough (3), and the two elastic telescopic covers (43) are respectively sleeved on the outside of the corresponding electric cylinder (42).

5. A multi-groove straightening machine according to claim 4, characterized in that: The surface of the elastic telescopic cover (43) is provided with a heat-insulating coating.

6. A multi-groove straightening machine according to claim 1, characterized in that: The width of the upper pot trough (2) is smaller than the width of the lower pot trough (3).

7. A multi-groove straightening machine according to claim 1, characterized in that: A guide baffle (31) is fixedly installed on the side of the lower pot trough (3) near the discharge end of the upper filter trough, and the guide baffle (31) is U-shaped.

8. A multi-groove straightening machine according to claim 1, characterized in that: The box cover (11) has a feed inlet, and the top of the inner wall of one side of the feed inlet has an installation groove with the side wall set in an inclined shape. A feed baffle (111) adapted to the feed inlet is hinged in the installation groove.

9. A multi-groove straightening machine according to claim 1, characterized in that: Handles are fixedly installed on the top side of the box cover (11) and the top side of the feed baffle (111).

10. A multi-groove straightening machine according to claim 1, characterized in that: An observation window (112) is provided on the lid (11).

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