A flax seed shelling and extracting device

Abstract

The utility model relates to flaxseed shelling technical field, and disclose a kind of flaxseed shelling extraction device, including fixed base, the upper portion of fixed base is fixedly installed with hulling box, the inside rotation of hulling box is installed with hulling extruding roller, the inside fixed installation of hulling box is with guide plate, the outside fixed installation of hulling box is with first motor, threaded hole inner wall is threadedly installed with threaded rod, the end of threaded rod towards hulling box inside is rotatably installed with mounting plate, the surface fixed installation of mounting plate is with spring, the fixed installation of spring one end is with cleaning plate, the outside fixed installation of cleaning plate is with vibration motor, the bottom of hulling box is fixedly installed with separation tank, the outside installation of separation tank is with negative pressure suction passage, the upper portion of hulling box is provided with feed inlet. Can effectively clean the surface of hulling extruding roller, can avoid some residual debris adhesion on the surface of hulling extruding roller influence subsequent hulling effect, improve the efficiency of hulling.

Description

Technical Field

[0001] This utility model relates to the field of flaxseed dehulling technology, specifically to a flaxseed dehulling and extraction device. Background Technology

[0002] Flaxseed is the seed of an annual herbaceous plant belonging to the genus *Linum* in the family Linaceae. Native to China, flaxseed is now mainly distributed in Gansu, Xinjiang, and Qinghai provinces. The seeds are flat and oval, with a beak-like tip, a reddish-brown or grayish-brown surface, a smooth, glossy appearance, a thin seed coat, and a brown, thin endosperm. Flaxseed is rich in various nutrients, including alpha-linolenic acid, lignans, and dietary fiber. It has health benefits such as regulating blood lipids, relieving menopausal discomfort, promoting bowel movements, improving skin texture, and possessing antioxidant, anti-inflammatory, and anti-cancer properties. To extract the active ingredients from flaxseed, physical pressing or solvent extraction methods are commonly used. Before extraction, the flaxseed needs to be dehulled.

[0003] However, in existing technologies, when flaxseeds are dehulled, some flaxseed hull fragments or powder usually stick to the surface of the dehulling extrusion roller, which affects the subsequent separation effect and is prone to causing equipment blockage. In existing equipment, it is not possible to quickly clean the surface of the dehulling roller, resulting in frequent maintenance and reduced efficiency. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a flaxseed dehulling and extraction device that effectively cleans the surface of the dehulling extrusion roller, preventing residual debris from adhering to the roller surface and affecting subsequent dehulling, thus improving dehulling efficiency and solving the problems mentioned in the background art.

[0005] (II) Technical Solution To achieve the above objectives, the following technical solution is provided: a flaxseed dehulling and extraction device, comprising a fixed base, a dehulling box fixedly installed on the upper part of the fixed base, a dehulling extrusion roller rotatably installed inside the dehulling box, a guide plate fixedly installed inside the dehulling box, a first motor fixedly installed on the outer side of the dehulling box, fixed plates fixedly installed on the left and right sides of the dehulling box, threaded holes opened on the surface of the fixed plates, threaded rods threadedly installed on the inner wall of the threaded holes, an mounting plate rotatably installed at one end of the threaded rod facing the inside of the dehulling box, a spring fixedly installed on the surface of the mounting plate, a cleaning plate fixedly installed at one end of the spring, a vibration motor fixedly installed on the outer side of the cleaning plate, a separation box fixedly installed at the bottom of the dehulling box, a negative pressure suction channel installed on the outer side of the separation box, and a feed inlet opened at the upper part of the dehulling box.

[0006] Preferably, there are three dehulling extrusion rollers arranged in an equilateral triangle, with gaps between adjacent dehulling extrusion rollers for material to pass through. The guide plate is inclined between two dehulling extrusion rollers. The outer ends of the three dehulling extrusion rollers are all equipped with transmission gears that mesh with each other for transmission. The output end of the first motor is fixedly connected to the outer end of the lowest dehulling extrusion roller.

[0007] Preferably, the surface of the cleaning plate facing the shelling extrusion roller has an arc-shaped structure, which is adapted to the outer surface of the shelling extrusion roller, and a cleaning brush is installed on the inner wall. A limit rod is slidably installed on the outer side of the shelling box, and one end of the limit rod is fixedly connected to the surface of the mounting plate.

[0008] Preferably, a baffle is installed inside the shelling box, a collection box is installed at the bottom of the shelling box, the bottom of the baffle corresponds to the opening of the collection box, and a discharge guide plate is installed at the bottom of the separation box.

[0009] Preferably, a material cylinder is fixedly installed on the upper part of the shelling box, a fixed frame is fixedly installed on the upper part of the shelling box, a second motor is installed on the fixed frame, a stirring rod is fixedly installed on the output end of the second motor, a rotating blade is fixedly installed on the lower end of the stirring rod, a feeding pipe is fixedly installed at the bottom of the material cylinder, the rotating blade is located inside the feeding pipe, and the feeding pipe is connected to the inside of the shelling box.

[0010] Preferably, a fixed frame is fixedly installed on the outside of the feed pipe, a movable plate is slidably installed inside the fixed frame, and a cylinder is fixedly installed on the outside of the fixed frame, with the telescopic end of the cylinder being fixedly connected to the movable plate.

[0011] (III) Beneficial Effects Compared with the prior art, the present invention provides a flaxseed dehulling and extraction device, which has the following beneficial effects: 1. This flaxseed dehulling and extraction device, through the configuration of a dehulling box, a fixed plate, a guide plate, a dehulling extrusion roller, a first motor, a threaded rod, a limit rod, a mounting plate, a spring, a cleaning plate, a vibrating motor, a baffle, a collection box, a separation box, a negative pressure suction channel, and a discharge guide plate, can effectively clean the surface of the dehulling extrusion roller, avoid some residual debris adhering to the surface of the dehulling extrusion roller and affecting the subsequent dehulling effect, and improve the dehulling efficiency.

[0012] 2. The flaxseed dehulling and extraction device, with its material cylinder, second motor, feed pipe, stirring rod, rotating plate, fixed frame, cylinder, and movable plate, ensures that the flaxseeds enter the dehulling box evenly and stably, avoiding insufficient dehulling or equipment blockage due to excessive feeding, thus improving the overall smoothness of operation and processing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of the present utility model; Figure 2This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the cleaning plate and related structures of this utility model; Figure 4 This is a cross-sectional view of the material cylinder of this utility model.

[0014] In the diagram: 1. Fixed base; 2. Shelling box; 3. Fixed plate; 4. Material cylinder; 5. Guide plate; 6. Shelling extrusion roller; 7. First motor; 8. Threaded rod; 9. Limiting rod; 10. Mounting plate; 11. Spring; 12. Cleaning plate; 13. Vibration motor; 14. Baffle; 15. Collection box; 16. Separation box; 17. Negative pressure suction channel; 18. Discharge guide plate; 19. Fixed frame; 20. Second motor; 21. Feed pipe; 22. Stirring rod; 23. Rotating plate; 24. Fixed frame; 25. Cylinder; 26. Movable plate. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments. Obviously, the described embodiments are only some embodiments, not all embodiments. Based on the embodiments described, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection.

[0016] Example 1: Please see Figure 1-4 A flaxseed dehulling and extraction device includes a fixed base 1, a dehulling box 2 fixedly installed on the upper part of the fixed base 1, a dehulling extrusion roller 6 rotatably installed inside the dehulling box 2, a guide plate 5 fixedly installed inside the dehulling box 2, a first motor 7 fixedly installed on the outer side of the dehulling box 2, fixed plates 3 fixedly installed on the left and right sides of the dehulling box 2, threaded holes are opened on the surface of the fixed plates 3, threaded rods 8 are threadedly installed on the inner wall of the threaded holes, an mounting plate 10 is rotatably installed on one end of the threaded rods 8 facing the inside of the dehulling box 2, a spring 11 is fixedly installed on the surface of the mounting plate 10, a cleaning plate 12 is fixedly installed on one end of the spring 11, a vibration motor 13 is fixedly installed on the outer side of the cleaning plate 12, a separation box 16 is fixedly installed at the bottom of the dehulling box 2, a negative pressure suction channel 17 is installed on the outer side of the separation box 16, and a feed inlet is opened at the upper part of the dehulling box 2.

[0017] Specifically, flaxseed enters through the feed inlet and is guided by the guide plate 5 between the hulling and pressing rollers 6 for hulling. By rotating the threaded rod 8, the position of the mounting plate 10 can be adjusted, thereby adjusting the distance between the cleaning plate 12 and the hulling and pressing rollers 6 to ensure cleaning effect. The vibration motor 13 is started to drive the cleaning plate 12 to vibrate, effectively removing residual broken shells and impurities. The mounting plate 10 is connected to the outside of the hulling box 2 by bolts, so that the cleaning plate 12 and the vibration motor 13 can be easily disassembled for maintenance or replacement. The hulled flaxseed falls into the separation box 16, and the light broken shells are separated from the heavy seeds by the negative pressure suction channel 17. The completely hulled flaxseed is discharged through the discharge guide plate 18. The negative pressure suction channel 17 is connected to the suction device to collect the broken shells to the external filtration system.

[0018] Preferably, there are three shelling extrusion rollers 6 arranged in an equilateral triangle, with gaps between adjacent shelling extrusion rollers 6 for material to pass through. The guide plate 5 is inclined between two shelling extrusion rollers 6. The outer ends of the three shelling extrusion rollers 6 are all equipped with transmission gears, which mesh with each other for transmission. The output end of the first motor 7 is fixedly connected to the outer end of the lowest shelling extrusion roller 6.

[0019] Specifically, the first motor 7 drives the lowest hulling extrusion roller 6 to rotate, and through gear meshing, drives the other two hulling extrusion rollers 6 to rotate synchronously, so as to achieve uniform extrusion and hulling of flax seeds. The outer side of the extrusion roller is provided with fine texture to enhance friction and ensure that the flax seeds are subjected to uniform force during the extrusion process, avoiding slippage or jamming.

[0020] Preferably, the surface of the cleaning plate 12 facing the shelling extrusion roller 6 has an arc-shaped structure, which is adapted to the outer surface of the shelling extrusion roller 6, and a cleaning brush is installed on the inner wall. A limit rod 9 is slidably installed on the outer side of the shelling box 2, and one end of the limit rod 9 is fixedly connected to the surface of the mounting plate 10.

[0021] Specifically, the arc-shaped cleaning plate 12 can closely fit the surface of the shell-removing extrusion roller 6, and together with the cleaning brush, effectively remove the adhering shell fragments and dust. The limiting rod 9 guides and stabilizes the movement of the mounting plate 10, preventing deviation during adjustment. Multiple sets of springs 11 are provided, and the high-frequency vibration generated when the vibration motor 13 is working allows the cleaning brush to vibrate fully, causing the debris adhering to the cleaning brush and plate to fall off, thereby maintaining the continuous cleaning ability of the cleaning plate 12 and ensuring long-term efficient operation.

[0022] Preferably, a baffle 14 is installed inside the shelling box 2, a collection box 15 is installed at the bottom of the shelling box 2, the bottom of the baffle 14 corresponds to the opening of the collection box 15, and a discharge guide plate 18 is installed at the bottom of the separation box 16.

[0023] Specifically, the baffle 14 is used to guide the broken shells and impurities that fall off during the shelling process into the collection box 15 to prevent them from flowing back to the discharge area. Then, there is a cleaning port on the outside of the collection box 15 to facilitate the periodic cleaning of accumulated impurities.

[0024] Working principle: During operation, flaxseed enters the hulling chamber 2 through the feed inlet and is guided by the guide plate 5 into the gap between three equilateral triangle-shaped hulling extrusion rollers 6. Driven by the first motor 7 and in conjunction with the rotation of gears, the three hulling extrusion rollers 6 rotate synchronously, using the fine texture on their surfaces to evenly extrude and hull the flaxseed. The hulled mixture then falls into the separation chamber 16 under gravity. Lighter hull fragments are sucked into the external filtration system by the airflow in the negative pressure suction channel 17, while heavier seeds fall along the separation chamber 16 and are discharged through the discharge guide plate 18. Simultaneously, the mounting plate 10 can be moved towards the descaling extrusion roller 6 by rotating the threaded rod 8, so that the cleaning brush on the cleaning plate 12 can be attached to the surface of the descaling extrusion roller 6. At the same time, the vibration motor 13 is started. Under the action of the high-frequency vibration force of the vibration motor 13, and with the setting of the spring 11, the cleaning brush will vibrate, which can effectively remove the residual debris attached to the cleaning brush and the plate, thereby achieving effective cleaning of the surface of the descaling extrusion roller 6, avoiding some residual debris from sticking to the surface of the descaling extrusion roller 6 and affecting the subsequent descaling effect, thus improving the descaling efficiency.

[0025] Example 2: Please see Figure 1-4 Preferably, a material cylinder 4 is fixedly installed on the upper part of the shelling box 2, a fixing frame 19 is fixedly installed on the upper part of the shelling box 2, a second motor 20 is installed on the fixing frame 19, a stirring rod 22 is fixedly installed at the output end of the second motor 20, a rotating blade 23 is fixedly installed at the lower end of the stirring rod 22, a feeding pipe 21 is fixedly installed at the bottom of the material cylinder 4, the rotating blade 23 is located inside the feeding pipe 21, and the feeding pipe 21 is connected to the inside of the shelling box 2.

[0026] Specifically, after the second motor 20 starts, it drives the stirring rod 22 and the rotating blade 23 to rotate. The rotating blade 23 stirs the material in the feeding pipe 21 to prevent the flax seeds from getting stuck during the feeding process and to ensure that the material enters the hulling box 2 evenly and continuously.

[0027] Preferably, a fixed frame 24 is fixedly installed on the outside of the feed pipe 21, a movable plate 26 is slidably installed inside the fixed frame 24, and a cylinder 25 is fixedly installed on the outside of the fixed frame 24. The telescopic end of the cylinder 25 is fixedly connected to the movable plate 26.

[0028] Specifically, cylinders 25 are set on both sides of the fixed frame 24. Cylinders 25 can drive the movable plate 26 to move. When the movable plate 26 moves outward, the feeding pipe 21 will be opened, and the flax seeds can fall smoothly into the shelling box 2. When the movable plate 26 moves inward, the feeding pipe 21 will be closed, which can accurately control the feeding speed and amount.

[0029] Working principle: Flaxseeds are fed into the feeding cylinder, and then the second motor 20 drives the stirring rod 22 and the rotating plate 23 to rotate, preventing the feeding pipe 21 from being blocked. At the same time, the cylinder 25 controls the movable plate 26 to adjust the opening and closing degree, thereby controlling the feeding speed and ensuring that the flaxseeds enter the shelling box 2 evenly and stably, avoiding insufficient shelling or equipment blockage due to excessive feeding, and improving the overall smoothness of operation and processing efficiency.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flaxseed dehulling and extraction device, comprising a fixed base (1), characterized in that: A shelling box (2) is fixedly installed on the upper part of the fixed base (1). A shelling extrusion roller (6) is rotatably installed inside the shelling box (2). A guide plate (5) is fixedly installed inside the shelling box (2). A first motor (7) is fixedly installed on the outer side of the shelling box (2). Fixed plates (3) are fixedly installed on the left and right sides of the shelling box (2). A threaded hole is opened on the surface of the fixed plate (3). A threaded rod (8) is threaded on the inner wall of the threaded hole. An installation plate (10) is rotatably installed on one end of the threaded rod (8) facing the inside of the shelling box (2). A spring (11) is fixedly installed on the surface of the installation plate (10). A cleaning plate (12) is fixedly installed on one end of the spring (11). A vibration motor (13) is fixedly installed on the outer side of the cleaning plate (12). A separation box (16) is fixedly installed at the bottom of the shelling box (2). A negative pressure suction channel (17) is installed on the outer side of the separation box (16). A feed inlet is opened at the upper part of the shelling box (2).

2. The flaxseed dehulling and extraction apparatus according to claim 1, characterized in that: There are three shelling extrusion rollers (6) arranged in an equilateral triangle, and there is a gap between adjacent shelling extrusion rollers (6) for material to pass through. The guide plate (5) is inclined between two shelling extrusion rollers (6). The outer ends of the three shelling extrusion rollers (6) are all equipped with transmission gears, which mesh with each other for transmission. The output end of the first motor (7) is fixedly connected to the outer end of the lowest shelling extrusion roller (6).

3. The flaxseed dehulling and extraction apparatus according to claim 1, characterized in that: The cleaning plate (12) has an arc-shaped surface facing the shelling extrusion roller (6), which is adapted to the outer surface of the shelling extrusion roller (6), and a cleaning brush is installed on the inner wall. A limit rod (9) is slidably installed on the outer side of the shelling box (2), and one end of the limit rod (9) is fixedly connected to the surface of the mounting plate (10).

4. The flaxseed dehulling and extraction apparatus according to claim 1, characterized in that: The shelling box (2) is equipped with a baffle (14) inside, and a collection box (15) is installed at the bottom of the shelling box (2). The bottom of the baffle (14) corresponds to the opening of the collection box (15), and a discharge guide plate (18) is installed at the bottom of the separation box (16).

5. The flaxseed dehulling and extraction apparatus according to claim 1, characterized in that: A material cylinder (4) is fixedly installed on the upper part of the shelling box (2). A fixing frame (19) is fixedly installed on the upper part of the shelling box (2). A second motor (20) is installed on the fixing frame (19). A stirring rod (22) is fixedly installed at the output end of the second motor (20). A rotating blade (23) is fixedly installed at the lower end of the stirring rod (22). A feeding pipe (21) is fixedly installed at the bottom of the material cylinder (4). The rotating blade (23) is located inside the feeding pipe (21). The feeding pipe (21) is connected to the inside of the shelling box (2).

6. The flaxseed dehulling and extraction apparatus according to claim 5, characterized in that: A fixed frame (24) is fixedly installed on the outside of the feed pipe (21), and a movable plate (26) is slidably installed inside the fixed frame (24). A cylinder (25) is fixedly installed on the outside of the fixed frame (24), and the telescopic end of the cylinder (25) is fixedly connected to the movable plate (26).

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