A cleaning machine for processing mushroom pre-prepared dishes

Abstract

The utility model discloses a kind of cleaning machines for mushroom prefabricated vegetable processing, including support, the right side of the inside of support is equipped with water pool, the left side of water pool is equipped with electric transmission belt, the right side of electric transmission belt and the right side of support upper end are respectively equipped with evenly distributed water pipe, the outer surface of water pipe is respectively equipped with evenly distributed water jet head, further including cleaning mechanism;Cleaning mechanism: it includes sealed bearing, air jet head, swivel, air pipe, gear, sliding slot, sliding bar and rack one, the bottom wall of water pool is rotatably connected with evenly distributed air jet head by sealed bearing, the lower end of air jet head is respectively fixedly connected with swivel, the downside in support interior is equipped with air pipe by support rod, the air outlet of air pipe outer surface is respectively fixedly connected with the fixed end of vertically adjacent swivel, the cleaning machine for mushroom prefabricated vegetable processing, air jet head is rotated, make the coverage of air bubble more widely, avoid appearing cleaning dead angle, improve cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pre-prepared food processing technology, specifically a cleaning machine for processing mushroom pre-prepared dishes. Background Technology

[0002] Pre-cooked dishes are dishes that have been prepared in advance. Through industrialized food processing, ingredients are pre-treated by washing, cutting, seasoning, cooking, and even fully cooking. They are then preserved by freezing, vacuum packaging, etc. Consumers only need to heat, steam, or stir-fry them after purchasing them to eat them directly. An automated cleaning device specifically designed for the industrialized, large-scale processing of edible fungi has the core objective of efficiently, thoroughly, and gently removing mud, impurities, pesticide residues, and some microorganisms from the surface of mushrooms, preparing them for subsequent processing into pre-cooked dishes. Existing mushroom pre-cooking processing cleaning machines use an air pump to generate dense bubbles at the bottom of the cleaning tank during the cleaning process, forming a rolling water flow. This gentle cleaning method can remove mud and impurities from the surface of the mushrooms, avoiding mechanical damage. The micro-jet streams generated by the bursting bubbles can also effectively remove pesticide residues. Existing cleaning machines for pre-processed mushroom dishes have the following problems: when cleaning mushrooms, the air jet is fixed, the bubble coverage is small, and it is easy to have blind spots in the cleaning, resulting in low cleaning efficiency. Therefore, we propose a cleaning machine for pre-processed mushroom dishes. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a cleaning machine for processing mushroom pre-made dishes. When cleaning mushrooms, the jet head rotates to make the air bubbles cover a wider area, avoid cleaning dead corners, improve cleaning efficiency, and can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a cleaning machine for processing pre-prepared mushroom dishes, including a support frame, a water tank on the right side inside the support frame, an electric conveyor belt on the left side of the water tank, water pipes evenly distributed on the right side of the electric conveyor belt and the right side of the upper end of the support frame, water nozzles evenly distributed on the outer surface of the water pipes, and a cleaning mechanism. The cleaning mechanism includes a sealed bearing, jet nozzles, rotary joints, air pipes, gears, chutes, sliding strips, and rack one. The bottom wall of the pool is rotatably connected to evenly distributed jet nozzles via the sealed bearings. Rotary joints are fixedly connected to the lower ends of the jet nozzles. Air pipes are installed on the lower side of the support frame via support rods. The air outlets on the outer surface of the air pipes are fixedly connected to the fixed ends of vertically adjacent rotary joints. A chutes are provided on the top wall of the pool, with sliding strips slidably connected inside the chutes. Rack one is fixedly connected to the front side of the sliding strip. Gears are fixedly fitted onto the outer surfaces of the rotary joints, and all gears mesh with rack one. When cleaning mushrooms, the jet nozzles rotate, allowing for wider coverage of the air bubbles, avoiding cleaning dead zones and improving cleaning efficiency.

[0005] Furthermore, a control switch group is provided on the left side of the front end of the bracket. The input end of the control switch group is electrically connected to an external power source, and the input end of the electric conveyor belt is electrically connected to the output end of the control switch group, providing electrical connections for each electrical appliance.

[0006] Furthermore, the cleaning mechanism also includes a drive assembly, which includes a rack, a rotating shaft, and a half-gear. The rotating shaft is rotatably connected to the top wall of the pool, and the half-gear is fixedly sleeved in the middle of the rotating shaft. The rack is fixedly connected to the middle of the rear end of the sliding bar. The rack and the half-gear are fitted together to provide a transmission connection.

[0007] Furthermore, the drive assembly also includes an elliptical frame, rollers, a turntable, a rotating shaft, and a support plate. The elliptical frame is fixedly connected to the lower end of the rotating shaft, and the support plate is fixedly connected to the rear end of the support. The rotating shaft is rotatably connected to the front side of the upper end of the support plate. The turntable is fixedly connected to the upper end of the rotating shaft, and rollers are fixedly connected to the edge of the upper end of the turntable. The outer surface of the rollers is slidably connected to the inner wall of the elliptical frame to provide a transmission connection.

[0008] Furthermore, the drive assembly also includes a motor, which is located on the front side of the lower end of the support plate. The upper end of the motor's output shaft is fixedly connected to the lower end of the rotating shaft, and the input end of the motor is electrically connected to the output end of the control switch group to provide rotation drive.

[0009] Furthermore, a connector is provided at the water inlet at the front end of the air pipe to facilitate connection to an external air pump.

[0010] Furthermore, a drain pipe is provided at the drain outlet on the right side of the front end of the pool to facilitate the discharge of sewage.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This mushroom pre-processing cleaning machine has the following advantages: Driven by a motor, the rotating shaft, turntable, rollers, elliptical frame, and rotating shaft drive the half-gear to reciprocate. The half-gear, through the meshing rack, causes the sliding bar to swing left and right inside the slide groove. This, in turn, causes the rack and the meshing gear to drive the rotary joint to rotate the jet head in both directions, forming a tumbling water flow that efficiently removes impurities. When cleaning mushrooms, the rotating jet head allows for a wider coverage of bubbles, avoiding cleaning dead spots and improving cleaning efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the front side cross-sectional structure of the present invention; Figure 4 This is a schematic diagram of the cross-sectional structure of the bottom surface of this utility model; Figure 5 This is an enlarged structural diagram of point A in this utility model; Figure 6 This is an enlarged structural diagram of section B of the present invention.

[0013] In the diagram: 1. Support frame, 2. Water tank, 3. Electric conveyor belt, 4. Water pipe, 5. Spray head, 6. Cleaning mechanism, 61. Sealed bearing, 62. Air jet head, 63. Rotary joint, 64. Air pipe, 65. Gear, 66. Slide groove, 67. Sliding bar, 68. Rack I, 69. Drive assembly, 691. Rack II, 692. Rotating shaft, 693. Half gear, 694. Oval frame, 695. Roller, 696. Turntable, 697. Rotating shaft, 698. Motor, 699. Support plate, 7. Connector, 8. Drain pipe, 9. Control switch group. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-6This embodiment provides a technical solution: a washing machine for processing pre-prepared mushroom dishes, including a support frame 1, a water tank 2 on the right side inside the support frame 1, an electric conveyor belt 3 on the left side of the water tank 2, and evenly distributed water pipes 4 on the right side of the electric conveyor belt 3 and the right side of the upper end of the support frame 1. (The electric conveyor belt 3 is a prior art food-grade electric conveyor belt.) The machine includes a frame, conveyor belt, drive device, drive roller and redirecting roller, idler / plate, and tensioning device. By controlling the control switch group 9, the electric motor is powered on and begins to rotate. The high-speed rotation of the motor is converted into a low-speed, high-torque rotation output through a reducer. Through a frequency converter, the output speed can be precisely controlled at this time. The output shaft of the reducer directly drives the drive roller to rotate. Because the conveyor belt is moderately tensioned by the tensioning device, a huge static friction force is generated between it and the drive roller. When the drive roller rotates, the friction force drags the conveyor belt forward. The food placed on the conveyor belt moves with the conveyor belt due to its own weight and the static friction with the surface of the conveyor belt, thus realizing the conveying from point A to point B. The conveyor belt goes around the redirecting roller at the other end, changes direction, and turns from the bearing surface to the return surface, forming a complete closed loop. In the bearing section, the idler roller supports the conveyor belt carrying food; in the empty return section, the return idler roller supports the empty conveyor belt, so that it returns smoothly to the starting point, ready for the next cycle. The outer surface of the water pipe 4 is equipped with evenly distributed water spray heads 5, and also includes a cleaning mechanism 6. At the same time, the water pipe 4 is connected to an external pressurized water source. By adjusting the control switch group 9, the external pressurized water source will spray out from the water spray heads 5 through the water pipe 4 to rinse the mushrooms. A control switch group 9 is provided on the left side of the front end of the support 1. The input end of the control switch group 9 is electrically connected to an external power source, and the input end of the electric conveyor belt 3 is electrically connected to the output end of the control switch group 9. Then, by adjusting the control switch group 9, the electric conveyor belt 3 will operate and drive the mushrooms to discharge. Cleaning mechanism 6 includes a sealed bearing 61, jet nozzles 62, rotary joints 63, air pipes 64, gears 65, a slide groove 66, a sliding strip 67, and a rack 68. The bottom wall of the water tank 2 is rotatably connected to evenly distributed jet nozzles 62 via the sealed bearings 61 (the sealing rings inside the sealed bearings 61 can be replaced periodically to prevent gas leakage). Rotary joints 63 are fixedly connected to the lower ends of the jet nozzles 62 (the rotating ends of the rotary joints 63 are fixedly connected to the lower ends of the vertically adjacent jet nozzles 62, and the fixed ends of the rotary joints 63 are fixedly connected to the air outlets on the outer surfaces of the vertically adjacent air pipes 64; the sealing rings inside the rotary joints 63 can be replaced periodically to prevent gas leakage). Air pipes 64 are provided on the lower side of the support frame 1 via support rods. The air outlets on the outer surfaces of the air pipes 64 are fixedly connected to the fixed ends of the vertically adjacent rotary joints 63. The top wall of the water tank 2 is provided with a slide groove 66, and a sliding strip 67 is slidably connected inside the slide groove 66. A sliding bar 67 is fixedly connected to a rack 68 on its front side. Gears 65 are fixedly fitted on the outer surface of the rotary joint 63. The gears 65 mesh with the rack 68. When cleaning mushrooms, the mushrooms are first placed in a water tank 2. Then, an external air pump is connected through a connector 7. The external air pump is operated by controlling the control switch group 9. The external air pump discharges gas through the air pipe 64 and the rotary joint 63 from the jet nozzle 62. The gas discharge from the jet nozzle 62 will generate bubbles. As the bubbles rise, they drive the water flow to roll, impacting the surface of the mushrooms, removing mud and impurities with minimal damage. The left and right movement of the sliding bar 67 will drive the rack 68 to move left and right. The rack 68 will drive the gear 65 to rotate in both directions. The gear 65 will drive the jet nozzle 62 to rotate in both directions inside the sealed bearing 61 through the rotary joint 63. The jet nozzle 62 sprays out bubbles and rotates, forming a rolling water flow, which efficiently removes impurities. The cleaning mechanism 6 also includes a drive assembly 69, which includes a rack 691, a rotating shaft 692, and a half-gear 693. The rotating shaft 692 is rotatably connected to the top wall of the water tank 2. The half-gear 693 is fixedly sleeved in the middle of the rotating shaft 692. The rack 691 is fixedly connected to the middle of the rear end of the sliding bar 67. The rack 691 and the half-gear 693 are fitted together. The half-gear 693 is fixed on the rotating shaft 692 and meshes with the rack 691 at the rear end of the sliding bar 67. When the half-gear 693 rotates half a turn clockwise, it pushes the rack 691 to move to the left. When it rotates half a turn counterclockwise, it pulls the rack 691 to move to the left. 691 moves to the right, thereby realizing the reciprocating motion of the sliding bar 67. (The teeth of the half-gear 693 are the same as those of the rack 691. When the half-gear 693 rotates 90 degrees clockwise, it will drive the rack 691 to move 20cm to the left. When the half-gear 693 rotates 90 degrees counterclockwise, it will drive the rack 691 to move 20cm to the right. The rack 691 will move the rack 68 20cm left and right through the slide groove 66 and the sliding bar 67. When the rack 68 moves 20cm to the left, it will drive the gear 65 to rotate one revolution clockwise. When the rack 68 moves 20cm to the right, it will drive the gear 65 to rotate one revolution counterclockwise.) The drive assembly 69 also includes an elliptical frame 694, rollers 695, a turntable 696, a rotating shaft 697, and a support plate 699. The elliptical frame 694 is fixedly connected to the lower end of the rotating shaft 692. The support plate 699 is fixedly connected to the rear end of the bracket 1. The rotating shaft 697 is rotatably connected to the front side of the upper end of the support plate 699. The turntable 696 is fixedly connected to the upper end of the rotating shaft 697. The rollers 695 are fixedly connected to the edge of the upper end of the turntable 696. The outer surface of the rollers 695 is slidably connected to the inner wall of the elliptical frame 694. The drive assembly 69 also includes a motor 698. Located on the front side of the lower end of the support plate 699, the upper end of the output shaft of the motor 698 is fixedly connected to the lower end of the rotating shaft 697. The input end of the motor 698 is electrically connected to the output end of the control switch group 9. Then, by adjusting the control switch group 9, the motor 698 operates, the output shaft of the motor 698 drives the rotating shaft 697 to rotate, the rotating shaft 697 drives the turntable 696 to rotate, and then the roller 695 moves in a circular motion with the turntable 696. The roller 695 slides in the elliptical frame 694. The elliptical frame 694 is driven by the roller 695, which drives the rotating shaft 692 to swing back and forth. A connector 7 is provided at the water inlet at the front end of the air pipe 64, and a drain pipe 8 is provided at the drain outlet on the right side of the front end of the water tank 2. A valve is connected in series with the outside of the drain pipe 8. At the same time, the water spray head 5 above the right side of the electric conveyor belt 3 rinses again to ensure the surface is clean. After cleaning, the valve will be opened and the sewage will be discharged through the drain pipe 8. The clean water can be replaced regularly.

[0016] The working principle of the mushroom pre-processing cleaning machine provided by this utility model is as follows: When cleaning mushrooms, the mushrooms are first placed in a water tank 2. Then, an external air pump is connected through a connector 7. The external air pump is then activated by controlling the control switch group 9. The external air pump discharges gas through the air pipe 64 and the rotary joint 63 from the jet nozzle 62. The gas discharge from the jet nozzle 62 generates bubbles. As the bubbles rise, they cause the water to tumble, impacting the surface of the mushrooms and removing mud, sand, and impurities. Furthermore, it causes minimal damage to the mushrooms. Next, by controlling switch group 9, motor 698 operates. The output shaft of motor 698 drives rotating shaft 697 to rotate, which in turn drives turntable 696 to rotate. Consequently, roller 695 moves in a circular motion with turntable 696, sliding within elliptical frame 694. Driven by roller 695, elliptical frame 694 causes rotating shaft 692 to oscillate reciprocally. Half-gear 693 is fixed to rotating shaft 692, and it engages with rack 691 at the rear end of sliding bar 67. When the gear 693 rotates half a turn clockwise, it pushes the rack 691 to move to the left. When it rotates half a turn counterclockwise, it pulls the rack 691 to move to the right, thus realizing the reciprocating motion of the sliding bar 67. The left and right movement of the sliding bar 67 will drive the rack 68 to move left and right. The rack 68 will drive the gear 65 to rotate clockwise and counterclockwise. The gear 65 will drive the jet head 62 to rotate clockwise and counterclockwise inside the sealed bearing 61 through the rotary joint 63. The jet head 62 sprays bubbles and rotates, forming a tumbling water flow, which effectively removes impurities. At the same time, the water pipes 4 are connected to an external pressurized water source. By adjusting the control switch group 9, the external pressurized water source will spray out from the spray head 5 through the water pipe 4 to rinse the mushrooms. Then, by adjusting the control switch group 9, the electric conveyor belt 3 will operate. The electric conveyor belt 3 will drive the mushrooms to discharge. At the same time, the spray head 5 on the upper right side of the electric conveyor belt 3 will rinse again to ensure the surface is clean. After cleaning, the valve will be opened and the sewage will be discharged through the drain pipe 8. The clean water can be replaced periodically.

[0017] It is worth noting that the electric conveyor belt 3 and the motor 698 disclosed in the above embodiments can be either PVC-400-FG food-grade electric conveyor belts or 35BYJ46 motors. The control switch group 9 is provided with switch buttons that correspond one-to-one with the electric conveyor belt 3 and the motor 698 and are used to control their switching operation.

[0018] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cleaning machine for processing pre-prepared mushroom dishes, comprising a support frame (1), a water tank (2) located on the right side inside the support frame (1), an electric conveyor belt (3) located on the left side of the water tank (2), and evenly distributed water pipes (4) located on the right side of the electric conveyor belt (3) and the right side of the upper end of the support frame (1), respectively, with evenly distributed spray nozzles (5) on the outer surface of the water pipes (4), characterized in that: It also includes a cleaning mechanism (6); Cleaning mechanism (6): It includes a sealed bearing (61), a jet nozzle (62), a rotary joint (63), an air pipe (64), a gear (65), a chute (66), a sliding strip (67), and a rack (68). The bottom wall of the pool (2) is rotatably connected to a uniformly distributed jet nozzle (62) via a sealed bearing (61). The lower end of the jet nozzle (62) is fixedly connected to a rotary joint (63). The lower side inside the support (1) is provided with an air pipe (64) via a support rod. The air outlet on the outer surface of the air pipe (64) is fixedly connected to the fixed end of the vertically adjacent rotary joint (63). The top wall of the pool (2) is provided with a chute (66). The sliding strip (67) is slidably connected inside the chute (66). The front side of the sliding strip (67) is fixedly connected to a rack (68). The outer surface of the rotary joint (63) is fixedly fitted with a gear (65). The gear (65) is meshed with the rack (68).

2. The cleaning machine for processing pre-prepared mushroom dishes according to claim 1, characterized in that: The left side of the front end of the bracket (1) is provided with a control switch group (9). The input end of the control switch group (9) is electrically connected to an external power source, and the input end of the electric transmission belt (3) is electrically connected to the output end of the control switch group (9).

3. The cleaning machine for processing pre-prepared mushroom dishes according to claim 2, characterized in that: The cleaning mechanism (6) also includes a drive assembly (69), which includes a rack (691), a rotating shaft (692), and a half-gear (693). The rotating shaft (692) is rotatably connected to the top wall of the pool (2), and the half-gear (693) is fixedly sleeved on the middle of the rotating shaft (692). The rack (691) is fixedly connected to the middle of the rear end of the sliding bar (67), and the rack (691) and the half-gear (693) are installed together.

4. The cleaning machine for processing pre-prepared mushroom dishes according to claim 3, characterized in that: The drive assembly (69) further includes an elliptical frame (694), rollers (695), a turntable (696), a rotating shaft (697), and a support plate (699). The elliptical frame (694) is fixedly connected to the lower end of the rotating shaft (692). The support plate (699) is fixedly connected to the rear end of the bracket (1). The rotating shaft (697) is rotatably connected to the front side of the upper end of the support plate (699). The turntable (696) is fixedly connected to the upper end of the rotating shaft (697). The roller (695) is fixedly connected to the edge of the upper end of the turntable (696). The outer surface of the roller (695) is slidably connected to the inner wall of the elliptical frame (694).

5. A cleaning machine for processing pre-prepared mushroom dishes according to claim 4, characterized in that: The drive assembly (69) also includes a motor (698), which is located on the front side of the lower end of the support plate (699). The upper end of the output shaft of the motor (698) is fixedly connected to the lower end of the rotating shaft (697), and the input end of the motor (698) is electrically connected to the output end of the control switch group (9).

6. A cleaning machine for processing pre-prepared mushroom dishes according to claim 1, characterized in that: A connector (7) is provided at the water inlet at the front end of the air pipe (64).

7. A cleaning machine for processing pre-prepared mushroom dishes according to claim 1, characterized in that: A drain pipe (8) is provided at the drain outlet on the right side of the front end of the water tank (2).

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