Water separation treatment device for kimchi
Patent Information
- Application Number
- CN202522420870.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0003]本实用新型的目的在于提供一种泡菜水分分离处理装置,以解决现有水分分离装置存在的上述技术问题
本实用新型的第一分离输送单元通过驱动除杂轮转动,将果蔬向输送方向上传送,输送的同时对果蔬进行翻转,方便对果蔬内的杂物进行分离;第二分离输送单元通过驱动分离轮转动,将果蔬向输送方向传送,输送的同时对果蔬进行翻转,并通过送风组件对果蔬进行风干操作,加速水分分离操作;在对泡菜原料进行水分分离处理的同时,实现对果蔬的输送和除杂操作,水分分离的效率高,处理效果好。
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Figure CN224791651U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of kimchi industrial processing equipment, specifically relating to a kimchi moisture separation and treatment device. Background Technology
[0002] In the mass industrial processing of kimchi, cleaning and moisture separation of raw materials are essential steps. After cleaning, the raw materials need to be thoroughly dried to ensure the quality of the kimchi. Currently, air drying and vibration are commonly used to achieve rapid moisture separation. However, vibration separation can easily damage the raw materials during feeding, discharging, and processing. Furthermore, in the entire kimchi processing line, there are issues with the effective coordination between vibration separation equipment and other processing equipment, posing challenges to the automation transformation of the kimchi production line. Utility Model Content
[0003] The purpose of this invention is to provide a kimchi moisture separation device to solve the above-mentioned technical problems of existing moisture separation devices.
[0004] This utility model is achieved through the following technical solution: A kimchi moisture separation and processing device, comprising: The first separation and conveying unit includes a first conveying platform, on which multiple impurity removal components are arranged side by side. Each impurity removal component includes multiple impurity removal wheels arranged on a first rotating shaft. The first conveying platform is provided with a first driving mechanism, which is used to drive the multiple impurity removal components to rotate. The rotation of the impurity removal components conveys the raw material while simultaneously flipping it. The second separation and conveying unit includes a second conveying platform, on which multiple separation components are arranged side by side. Each separation component includes multiple separation wheels mounted on a second rotating shaft. A second driving mechanism is provided on the second conveying platform to drive the multiple separation components to rotate, thereby conveying and flipping the raw materials through the rotation of the separation components. The second separation and conveying unit includes a box disposed above the second conveying platform. The box has openings at both ends and an air supply component is disposed on the top of the box. The air supply component is used to supply air towards the second conveying platform.
[0005] In some embodiments, the spacing between the impurity removal components is greater than the spacing between the separation components.
[0006] In some embodiments, the impurity removal wheel includes a plurality of main blades arranged circumferentially and sub-blades respectively arranged between the main blades, wherein both the main blades and the sub-blades are arranged radially; In the impurity removal wheels on the same first rotating shaft, adjacent impurity removal wheels are arranged in a regular staggered manner in the circumferential direction.
[0007] In some embodiments, the separating wheel includes a plurality of actuating blades arranged circumferentially, and a support ridge is provided between the actuating blades respectively, and the actuating blades are all inclined along the conveying direction; In the separation wheels of the same second rotating shaft, adjacent separation wheels are arranged in a regular staggered manner in the circumferential direction.
[0008] In some embodiments, the impurity removal wheel and the separation wheel are formed of non-metallic materials.
[0009] In some embodiments, the blade ends of the impurity removal wheel and the separation wheel are covered with a rubber layer.
[0010] In some embodiments, a feeding bin is provided at one end of the first conveying platform, a feeding port is provided on one side wall of the feeding bin, and a discharging port is provided on the side wall of the feeding bin adjacent to the feeding port.
[0011] In some embodiments, the second separation and conveying unit includes a negative pressure chamber disposed below the second conveying platform, the negative pressure chamber being connected to a negative pressure assembly for evacuating the negative pressure chamber.
[0012] In some embodiments, multiple independent negative pressure chambers are arranged side by side along the conveying direction of the second conveying platform, and the negative pressure chambers are respectively connected to the negative pressure component; A drain outlet is provided on the negative pressure chamber, and a solenoid valve is provided on the drain outlet.
[0013] Compared with the prior art, this utility model has the following advantages and beneficial effects: The first separation and conveying unit of this invention drives the impurity removal wheel to rotate, conveying fruits and vegetables in the conveying direction and turning them over during conveying to facilitate the separation of impurities. The second separation and conveying unit drives the separation wheel to rotate, conveying fruits and vegetables in the conveying direction and turning them over during conveying. It also uses an air supply component to air dry the fruits and vegetables, accelerating the moisture separation process. By simultaneously performing moisture separation on the kimchi raw materials, the invention achieves both the conveying and impurity removal of fruits and vegetables, resulting in high efficiency and good processing effect. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a front view of the kimchi moisture separation and processing device in an embodiment of this utility model.
[0016] Figure 2 This is a top view of the kimchi moisture separation and processing device in an embodiment of this utility model.
[0017] Figure 3 This is a top view of the structure of the first separation and conveying unit and the second separation and conveying unit of the kimchi moisture separation and processing device in this embodiment of the present invention.
[0018] Figure 4 for Figure 3 A partial schematic diagram of point A in the middle.
[0019] Figure 5 This is a front view of the impurity removal wheel of the kimchi moisture separation and treatment device in this embodiment of the present invention.
[0020] Figure 6 This is a front view of the separation wheel of the kimchi moisture separation device in this embodiment of the present invention.
[0021] Figure 7 This is a top view of the separation wheel of the kimchi moisture separation device in this embodiment of the present invention.
[0022] in: 10. First separation and conveying unit; 11. First conveying platform; 12. Impurity removal assembly; 121. Impurity removal wheel; 1211. Main blade; 1212. Sub-blade; 13. Discharge bin; 14. Feed bin. 20. Second separation and conveying unit; 21. Second conveying platform; 22. Separation assembly; 221. Separation wheel; 2211. Actuating blade; 2212. Support ridge; 31. Housing; 32. Air supply assembly; 33. Negative pressure chamber. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0024] Reference Figure 1 , Figure 2 and Figure 3 In some embodiments of this utility model, the kimchi moisture separation and processing device is used for moisture separation, drying, conveying, and further screening and impurity removal operations on washed fruits and vegetables, including: The first separation and conveying unit 10 includes a first conveying platform 11, on which multiple impurity removal components 12 are arranged side by side. Each impurity removal component 12 includes multiple impurity removal wheels 121 mounted on a first rotating shaft. A first driving mechanism is mounted on the first conveying platform 11 to drive the multiple impurity removal components to rotate. The rotation of the impurity removal components conveys the raw material while simultaneously turning it over. The first driving mechanism includes a first motor, on which a drive sprocket is mounted on the rotating shaft of the first motor, and a driven sprocket is mounted on the first rotating shaft. The drive sprocket and the driven sprocket are connected by a chain drive. The first motor drives each impurity removal component to rotate simultaneously in the same conveying direction.
[0025] The second separation and conveying unit 20 includes a second conveying platform 21, on which multiple separation components 22 are arranged side by side. Each separation component 22 includes multiple separation wheels 221 mounted on a second rotating shaft. A second drive mechanism is mounted on the second conveying platform 21 to drive the multiple separation components to rotate. The rotation of the separation components conveys the raw materials while simultaneously flipping them. The second drive mechanism includes a second motor. A drive sprocket is mounted on the rotating shaft of the second motor, and a driven sprocket is mounted on the second rotating shaft. The drive sprocket and the driven sprocket are connected by a chain drive. The second motor drives each separation component to rotate simultaneously in the same conveying direction.
[0026] The second separation and conveying unit includes a box 31 disposed above the second conveying platform 21. The box 31 has openings at both ends and an air supply component 32 disposed on the top of the box 31. The air supply component 32 is used to supply air to the direction of the second conveying platform.
[0027] After washing, the fruits and vegetables are conveyed to the first separation and conveying unit. The first separation and conveying unit drives the impurity removal wheel to rotate, conveying the fruits and vegetables in the conveying direction. At the same time, the fruits and vegetables are turned over to facilitate the separation of impurities inside the fruits and vegetables. The second separation and conveying unit drives the separation wheel to rotate, conveying the fruits and vegetables in the conveying direction. At the same time, the fruits and vegetables are turned over, and the fruits and vegetables are dried by the air supply component, which accelerates the moisture separation process. It is especially suitable for washing spherical fruits and vegetables.
[0028] In some embodiments, refer to Figure 3 , Figure 4 The spacing between the impurity removal components 12 is greater than the spacing between the separation components 22. The impurity removal components are configured with a larger spacing to facilitate the separation of impurities in fruits and vegetables during the tumbling process; the separation components are configured with a smaller spacing to increase the conveying speed and tumbling frequency on the second separation conveying unit, thereby accelerating moisture separation.
[0029] Accordingly, a discharge hopper 13 can be provided below the first conveying platform 11 to discharge the separated debris.
[0030] In some embodiments, refer to Figure 5 The impurity removal wheel 121 includes multiple main blades 1211 arranged circumferentially and sub-blades 1212 respectively arranged between the main blades. Both the main blades 1211 and the sub-blades 1212 are arranged radially. The length of the sub-blades is set to be less than the length of the main blades. The gaps between the main blades are filled by the arrangement of the sub-blades, thereby improving the transmission efficiency of the impurity removal wheel.
[0031] In the impurity removal wheels on the same first rotating shaft, adjacent impurity removal wheels are arranged in a regular staggered manner in the circumferential direction. For example, adjacent impurity removal wheels are staggered at a certain angle, and the impurity removal wheels on both sides are symmetrically arranged relative to the center of the first rotating shaft, so that the raw materials on the first conveying platform move towards the center under the action of the impurity removal wheels.
[0032] In some embodiments, refer to Figure 6 , Figure 7 The separating wheel 221 includes multiple circumferentially arranged agitator blades 2211, with support ridges 2212 respectively located between the agitator blades. All agitator blades 2211 are inclined along the conveying direction. The agitator blades are set to be inclined towards the conveying direction to improve the transmission efficiency of the second separating conveying unit and reduce the impact of airflow inside the housing on the conveying process. Support ridges are provided between the agitator blades to fill the gaps between them.
[0033] In the separating wheels of the same second rotating shaft, adjacent separating wheels 221 are arranged in a regular staggered manner in the circumferential direction. Similarly, for example, adjacent separating wheels are arranged at a certain angle, and the separating wheels on both sides are symmetrically arranged relative to the center of the second rotating shaft, so that the raw material on the first conveying platform moves towards the center under the action of the separating wheels.
[0034] In some embodiments, the impurity removal wheel 121 and the separation wheel 221 are made of non-metallic materials. The blade ends of the impurity removal wheel and the separation wheel are covered with a rubber layer to reduce damage to fruits and vegetables during processing.
[0035] In some embodiments, a feeding bin 14 is provided at one end of the first conveying platform 11, a feeding port is provided on one side wall of the feeding bin 14, and a discharging port is provided on the side wall of the feeding bin adjacent to the feeding port. Fruits and vegetables conveyed from the washing process enter the feeding bin, which serves to guide the raw materials being transported.
[0036] In some embodiments, the second separation and conveying unit 20 includes a negative pressure chamber 33 disposed below the second conveying platform 21. The negative pressure chamber 33 is connected to a negative pressure assembly for evacuating the chamber. By evacuating the chamber using the negative pressure assembly, a negative pressure is created within the chamber, allowing air to be blown from above and suction to be applied from below, thereby improving the efficiency of the moisture separation process. 22 In some embodiments, multiple independent negative pressure chambers 33 are arranged side by side along the conveying direction of the second conveying platform 21, and the negative pressure chambers 33 are respectively connected to the negative pressure components; by setting multiple negative pressure chambers, the volume of the negative pressure chambers is reduced, thereby improving the internal negative pressure effect.
[0037] A drain outlet is provided on the negative pressure chamber 33, and a solenoid valve is installed on the drain outlet. The drain outlet is used to drain the water in the negative pressure chamber. The solenoid valve is installed on the drain outlet and the opening and closing of the solenoid valve is controlled at regular intervals to realize the automatic drainage control operation of the negative pressure chamber.
[0038] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", and "outer" used to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0039] Furthermore, the use of terms such as "horizontal" or "vertical" in the description of this utility model does not imply that the component is required to be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0040] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A kimchi moisture separation and processing device, characterized in that, include: The first separation and conveying unit includes a first conveying platform, on which multiple impurity removal components are arranged side by side. Each impurity removal component includes multiple impurity removal wheels arranged on a first rotating shaft. The first conveying platform is provided with a first driving mechanism, which is used to drive the multiple impurity removal components to rotate. The rotation of the impurity removal components conveys the raw material while simultaneously flipping it. The second separation and conveying unit includes a second conveying platform, on which multiple separation components are arranged side by side. Each separation component includes multiple separation wheels mounted on a second rotating shaft. A second driving mechanism is provided on the second conveying platform to drive the multiple separation components to rotate, thereby conveying and flipping the raw materials through the rotation of the separation components. The second separation and conveying unit includes a box disposed above the second conveying platform. The box has openings at both ends and an air supply component is disposed on the top of the box. The air supply component is used to supply air towards the second conveying platform.
2. The kimchi moisture separation and processing device according to claim 1, characterized in that, The spacing between the impurity removal components is greater than the spacing between the separation components.
3. The kimchi moisture separation and processing device according to claim 1, characterized in that, The impurity removal wheel includes multiple main blades arranged circumferentially and sub-blades respectively arranged between the main blades, and both the main blades and the sub-blades are arranged radially. In the impurity removal wheels on the same first rotating shaft, adjacent impurity removal wheels are arranged in a regular staggered manner in the circumferential direction.
4. The kimchi moisture separation and processing device according to claim 1, characterized in that, The separating wheel includes multiple actuating blades arranged circumferentially, and a support ridge is provided between the actuating blades. The actuating blades are all inclined along the conveying direction. In the separation wheels of the same second rotating shaft, adjacent separation wheels are arranged in a regular staggered manner in the circumferential direction.
5. The kimchi moisture separation and treatment device according to any one of claims 1-4, characterized in that, The impurity removal wheel and the separation wheel are made of non-metallic materials.
6. The kimchi moisture separation and processing device according to claim 5, characterized in that, The blades of the impurity removal wheel and the separation wheel are covered with a rubber layer.
7. The kimchi moisture separation and treatment device according to claim 1, characterized in that, A feeding hopper is located at one end of the first conveying platform, and a feeding port is located on one side wall of the feeding hopper. A discharging port is located on the side wall of the feeding hopper adjacent to the feeding port.
8. The kimchi moisture separation and processing device according to claim 1, characterized in that, The second separation and conveying unit includes a negative pressure chamber disposed below the second conveying platform, and the negative pressure chamber is connected to a negative pressure assembly for evacuating the negative pressure chamber.
9. The kimchi moisture separation and processing device according to claim 8, characterized in that, Multiple independent negative pressure chambers are arranged side by side along the conveying direction of the second conveying platform, and each negative pressure chamber is connected to a negative pressure component. A drain outlet is provided on the negative pressure chamber, and a solenoid valve is provided on the drain outlet.