A non-fried product sauce uniform application device

Abstract

The utility model relates to non -fried product sauce smearing technical field discloses a non -fried product sauce even smearing device, including elevating system, main part mechanism and drive mechanism, the rear end of elevating system is provided with main part mechanism, the rear end of main part mechanism is provided with drive mechanism, the elevating system includes the bearing support, the utility model discloses through setting up the vertical motion of elevating cylinder drive elevating crosspiece of bearing support top, and the product coating frame of connecting sleeve and bottom synchronous elevating follow, through setting up the connecting sleeve and product coating frame of the central symmetry distribution of elevating crosspiece, can adapt to the food substrate of different thickness or shape, ensure that the sauce smearing layer thickness is consistent, through setting up the several feeding grooves that product coating frame is centrally equidistant distribution of the inside opening of product coating frame, make sauce even flow along the preset path, avoid local accumulation or broken flow, promote smearing quality.

Description

Technical Field

[0001] This utility model relates to the field of non-fried product sauce coating technology, and in particular to a device for uniformly coating non-fried product sauce. Background Technology

[0002] A non-fried product sauce uniform coating device, the core concept of which is "quantitative drip coating → mechanical vibration flattening → automatic flipping → secondary coating → online recycling and filtration of excess material for reuse". The typical structure and workflow are as follows: A multi-segment conveyor line: The first, second, and third conveyor belts are arranged in a "Z"-shaped stepped pattern, with uniformly distributed perforations on the belt surface; each belt operates at low speed horizontally or slightly inclined to ensure that the non-fried thin crispy sheets do not break due to their own weight during transfer. The quantitative drip coating system consists of a sauce input pipe at the top → a distribution bin → an array of nozzles (first discharge head), with flow rate controlled by PID according to the belt speed to achieve one-time "linear array" quantitative drip coating on the upper surface. A vibration distribution mechanism with a cam-spring-ball impactor assembly at the drive end of the first conveyor belt generates a slight resonance of 10–30 Hz on the belt surface; the sauce is quickly flattened and penetrates the surface due to forced vibration, and excess sauce instantly falls through the perforations, preventing "liquid accumulation" that could cause the sheets to soften.

[0003] An existing non-fried product sauce uniform coating device can easily create blind spots when workers use it to coat non-fried products, making it difficult for the device to coat the sauce evenly. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a device for evenly coating sauces for non-fried products.

[0005] This utility model is achieved by the following technical solution: a non-fried product sauce uniform coating device, including a lifting mechanism, a main body mechanism and a driving mechanism, wherein the main body mechanism is provided at the rear end of the lifting mechanism, and the driving mechanism is provided at the rear end of the main body mechanism; The lifting mechanism includes a support bracket, a lifting cylinder is fixedly connected to the top of the support bracket, a lifting horizontal plate is fixedly connected to the output end of the lifting cylinder, a connecting sleeve is fixedly connected to the bottom of the lifting horizontal plate, a product coating frame is fixedly connected to the bottom of the connecting sleeve, and a feeding groove is provided inside the product coating frame.

[0006] Through the above technical solution, the double connecting sleeve of the lifting mechanism, the double fixed conveyor plates of the main mechanism, and the multiple sets of mixed supports and mixed rollers of the drive mechanism form a mechanical balance structure, which not only improves the stability of equipment operation, but also makes the force on both sides uniform, reduces mechanical wear after long-term use, and extends the service life of the equipment.

[0007] As a further improvement to the above solution, the number of connecting sleeves and product coating frames is set to two, and the two connecting sleeves and product coating frames are symmetrically distributed on the left and right sides with the lifting horizontal plate as the center. The number of feeding troughs is set to several, and the several feeding troughs are equidistantly distributed with the product coating frames as the center.

[0008] As a further improvement to the above solution, the main structure includes a mixing box, a fixed support column is fixedly connected to the bottom of the mixing box, fixed conveyor plates are fixedly connected to the left and right ends of the mixing box, a lifting slide groove is opened inside the fixed conveyor plate, and a fixed cross plate is fixedly connected to the top of the fixed conveyor plate.

[0009] As a further improvement to the above scheme, the number of fixed conveyor plates and lifting chutes is set to two, and the two fixed conveyor plates and lifting chutes are symmetrically distributed on the left and right sides with the mixing box as the center.

[0010] Through the above technical solution, the fixed conveying plates at both ends of the mixing box and the lifting slide inside form a guide track, which, together with the action of the lifting mechanism, achieves precise alignment. The two fixed conveying plates and lifting slides, which are symmetrically distributed on the left and right sides with the mixing box as the center, ensure that the food remains in a horizontal state during the conveying process, creating the basic conditions for uniform coating.

[0011] As a further improvement to the above solution, the driving mechanism includes a driving motor, the output end of which is fixedly connected to a mixing bracket, and a mixing roller is fixedly connected inside the mixing bracket.

[0012] As a further improvement to the above scheme, the number of mixing supports and mixing rollers is set to several, and the several mixing supports and mixing rollers are distributed equidistantly around the drive motor.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention uses a lifting cylinder at the top of a support bracket to drive a lifting horizontal plate to move vertically. The connecting sleeve and the product coating frame at the bottom move up and down synchronously. By setting the connecting sleeve and product coating frame symmetrically distributed around the lifting horizontal plate, it can adapt to food substrates of different thicknesses or shapes, ensuring a consistent thickness of the sauce coating layer. By setting several feeding slots equidistantly distributed around the product coating frame inside, the sauce flows out evenly along a preset path, avoiding local accumulation or interruption of flow, and improving the coating quality.

[0014] This invention uses a drive motor to rotate several mixing supports and mixing rollers that are equidistantly distributed around the drive motor, continuously agitating the sauce in the mixing box. This effectively prevents the sauce from separating or solid particles from settling due to static conditions, ensuring that the sauce composition is uniform each time it is delivered to the product coating frame, thereby guaranteeing the stability of the final coating effect. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the frontal anatomical structure of the present invention; Figure 3 This is a schematic diagram of the structure of this utility model from below; Figure 4 This is a schematic diagram of the right-side structure of this utility model.

[0016] Explanation of key symbols: 1. Lifting mechanism; 101. Bearing bracket; 102. Lifting cylinder; 103. Lifting cross plate; 104. Connecting sleeve; 105. Product coating frame; 106. Feeding trough; 2. Main mechanism; 201. Mixing box; 202. Fixed support column; 203. Fixed conveyor plate; 204. Lifting slide; 205. Fixed cross plate; 3. Drive mechanism; 301. Drive motor; 302. Mixing bracket; 303. Mixing roller. Detailed Implementation

[0017] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0018] Please combine Figure 1-4 The non-fried product sauce uniform coating device of this embodiment includes a lifting mechanism 1, a main body mechanism 2 and a driving mechanism 3. The main body mechanism 2 is provided at the rear end of the lifting mechanism 1 and the driving mechanism 3 is provided at the rear end of the main body mechanism 2. The lifting mechanism 1 includes a support bracket 101. A lifting cylinder 102 is fixedly connected to the top of the support bracket 101. A lifting horizontal plate 103 is fixedly connected to the output end of the lifting cylinder 102. A connecting sleeve 104 is fixedly connected to the bottom of the lifting horizontal plate 103. A product coating frame 105 is fixedly connected to the bottom of the connecting sleeve 104. A feeding groove 106 is opened inside the product coating frame 105. The lifting horizontal plate 103 is driven to move vertically by the lifting cylinder 102 at the top of the support bracket 101. The connecting sleeve 104 and the product coating frame 105 at the bottom move up and down synchronously. By setting the connecting sleeve 104 and the product coating frame 105 symmetrically distributed on the left and right sides with the lifting horizontal plate 103 as the center, it can adapt to food substrates of different thicknesses or shapes, ensuring that the thickness of the sauce coating layer is consistent. By setting several feeding grooves 106 equidistantly distributed with the product coating frame 105 as the center, the sauce flows out evenly along the preset path, avoiding local accumulation or interruption of flow, and improving the coating quality.

[0019] The double connecting sleeve 104 of the lifting mechanism 1, the double fixed conveyor plate 203 of the main body mechanism 2, and the multiple sets of mixed brackets 302 and mixed rollers 303 of the drive mechanism 3 form a mechanical balance structure, which not only improves the stability of equipment operation, but also makes the force on both sides uniform, reduces mechanical wear after long-term use, and extends the service life of the equipment.

[0020] The number of connecting sleeves 104 and product coating frames 105 is set to two. The two connecting sleeves 104 and product coating frames 105 are symmetrically distributed on the left and right sides with the lifting horizontal plate 103 as the center. The number of feeding troughs 106 is set to several. The several feeding troughs 106 are equidistantly distributed with the product coating frames 105 as the center.

[0021] The main body 2 includes a mixing box 201. A fixed support column 202 is fixedly connected to the bottom of the mixing box 201. Fixed conveying plates 203 are fixedly connected to the left and right ends of the mixing box 201. A lifting slide 204 is provided inside the fixed conveying plate 203. A fixed cross plate 205 is fixedly connected to the top of the fixed conveying plate 203.

[0022] The number of fixed conveyor plates 203 and lifting chute 204 is set to two, and the two fixed conveyor plates 203 and lifting chute 204 are symmetrically distributed on the left and right sides with the mixing box 201 as the center.

[0023] The fixed conveying plates 203 at both ends of the mixing box 201 and the lifting chute 204 inside form a guide track, which works in conjunction with the action of the lifting mechanism 1 to achieve precise alignment. The two fixed conveying plates 203 and lifting chute 204, which are symmetrically distributed on the left and right sides with the mixing box 201 as the center, ensure that the food remains horizontal during the conveying process, creating basic conditions for uniform coating.

[0024] The drive mechanism 3 includes a drive motor 301. The output end of the drive motor 301 is fixedly connected to a mixing bracket 302. A mixing roller 303 is fixedly connected inside the mixing bracket 302. By setting the drive motor 301 to drive several mixing brackets 302 and mixing rollers 303 that are equidistantly distributed around the drive motor 301, the sauce in the mixing box 201 is continuously stirred, which effectively prevents the sauce from layering or solid particles from settling due to standing. This ensures that the sauce composition is uniform each time it is delivered to the product coating frame 105, thereby ensuring the stability of the final coating effect.

[0025] The number of mixing support 302 and mixing roller 303 is set to several, and the several mixing support 302 and mixing roller 303 are distributed equidistantly around the drive motor 301.

[0026] The implementation principle of the non-fried product sauce uniform coating device in this application embodiment is as follows: A lifting cylinder 102 at the top of the support bracket 101 drives the lifting horizontal plate 103 to move vertically, causing the connecting sleeve 104 and the product coating frame 105 at the bottom to rise and fall synchronously. By symmetrically distributing the connecting sleeve 104 and the product coating frame 105 around the lifting horizontal plate 103, it can adapt to food substrates of different thicknesses or shapes, ensuring a consistent sauce coating layer thickness. Several product coating slots are provided inside the product coating frame 105. The coating frame 105 has equidistant feeding troughs 106 centered on it, which allow the sauce to flow out evenly along a preset path, avoiding local accumulation or flow interruption and improving the coating quality. By setting a drive motor 301 to drive several mixing supports 302 and mixing rollers 303 equidistantly distributed around the drive motor 301, the sauce in the mixing box 201 is continuously stirred, which effectively prevents the sauce from stratifying or solid particles from settling due to static conditions. This ensures that the sauce composition delivered to the product coating frame 105 each time is uniform, thereby ensuring the stability of the final coating effect.

[0027] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A device for evenly coating sauces on non-fried products, characterized in that, It includes a lifting mechanism (1), a main body mechanism (2) and a drive mechanism (3). The main body mechanism (2) is provided at the rear end of the lifting mechanism (1), and the drive mechanism (3) is provided at the rear end of the main body mechanism (2). The lifting mechanism (1) includes a support bracket (101), a lifting cylinder (102) is fixedly connected to the top of the support bracket (101), a lifting horizontal plate (103) is fixedly connected to the output end of the lifting cylinder (102), a connecting sleeve (104) is fixedly connected to the bottom of the lifting horizontal plate (103), a product coating frame (105) is fixedly connected to the bottom of the connecting sleeve (104), and a feeding groove (106) is opened inside the product coating frame (105).

2. The non-fried product sauce uniform coating device as described in claim 1, characterized in that: The number of the connecting sleeve (104) and the product coating frame (105) is set to two. The two connecting sleeves (104) and the product coating frame (105) are symmetrically distributed on the left and right sides with the lifting horizontal plate (103) as the center. The number of the feeding troughs (106) is set to several. The several feeding troughs (106) are equidistantly distributed with the product coating frame (105) as the center.

3. The non-fried product sauce uniform coating device as described in claim 1, characterized in that: The main body (2) includes a mixing box (201), a fixed support column (202) is fixedly connected to the bottom of the mixing box (201), a fixed conveying plate (203) is fixedly connected to the left and right ends of the mixing box (201), a lifting slide groove (204) is opened inside the fixed conveying plate (203), and a fixed cross plate (205) is fixedly connected to the top of the fixed conveying plate (203).

4. The non-fried product sauce uniform coating device as described in claim 3, characterized in that: The number of fixed conveyor plates (203) and lifting chute (204) is set to two, and the two fixed conveyor plates (203) and lifting chute (204) are symmetrically distributed on the left and right sides with the mixing box (201) as the center.

5. The non-fried product sauce uniform coating device as described in claim 1, characterized in that: The driving mechanism (3) includes a driving motor (301), the output end of which is fixedly connected to a mixing bracket (302), and a mixing roller (303) is fixedly connected inside the mixing bracket (302).

6. The non-fried product sauce uniform coating device as described in claim 5, characterized in that: The number of the mixing support (302) and mixing roller (303) is set to several, and the several mixing supports (302) and mixing rollers (303) are distributed equidistantly around the drive motor (301) in a circle.

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