Juice explosion bead pouring mechanism
Patent Information
- Application Number
- CN202522072618.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-25
AI Technical Summary
但是在现有的爆珠滴注机中,浇注用阀杆结构相对复杂,在浇注过程中还需要手动对阀杆进行前后直线运动,而且进料孔比较小,会影响吸料和浇注速度
本实用新型的果汁爆珠浇注机构,通过吸料槽和浇注孔的合理设置,可以在不抽动阀杆的情况下,仅仅通过阀杆的轴向转动,即可实现吸料和浇注两个动作;并且本阀杆通过使用相对较宽的吸料槽,使阀杆具有极大的吸料进料通道,能够实现一次吸取更多的物料,降低了物料的粘连效果,提高了浇注速度。本实用新型的阀杆主体通过气缸就能进行前后自动转动,无需人工手动对阀杆进行前后直线运动,使用起来非常便利,且转动精准。
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Figure CN224791665U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of popping bead production equipment, specifically relating to a juice popping bead casting mechanism. Background Technology
[0002] Fruit juice bursting beads are a type of bead containing fruit juice, popular with customers for bursting with juice when bitten. The production process involves using a dripping machine to drip a predetermined amount of fruit juice-containing material into a molding liquid for pre-forming before subsequent processes. Therefore, the dripping speed determines the production speed of the fruit juice bursting beads. However, in existing bursting bead dripping machines, the valve stem structure is relatively complex, requiring manual back-and-forth linear movement of the valve stem during casting. Furthermore, the feed orifice is relatively small, affecting material intake and casting speed. Summary of the Invention
[0003] The purpose of this utility model is to address the shortcomings of the existing technology by providing a juice popping bead pouring mechanism. The valve stem is simple in structure and use. Its main body can rotate automatically back and forth through a cylinder without manual operation, making it very convenient to use and precise in rotation.
[0004] The technical solution adopted in this utility model is as follows: A juice-filled bead casting mechanism includes a fixing component, a push rod, a casting template, and multiple valve stem bodies arranged in sequence. One or more suction grooves are provided on each valve stem body. The end groove surfaces at both ends of the suction grooves are arc surfaces perpendicular to the valve axis direction, and the bottom groove surface of the suction groove is a cross-section parallel to the valve axis direction. The depth of the suction groove is less than the radius of the valve stem body. Several casting holes, parallel to the bottom groove surface of the suction groove, are provided below the suction grooves. The casting holes penetrate two sides of the valve stem body. Bearing connections are provided at both ends of the valve stem body, and a rotating connection is provided at one end of the valve stem body located on the bearing connection. Two adjacent sides of the four longitudinal sides of the casting template are valve hole sides and injection sides, respectively. At least one casting valve hole is provided laterally within the casting template, and the opening of the casting valve hole is located at... On the side of the valve hole; a pouring suction hole is provided at the upper part of the pouring valve hole, and a pouring discharge hole corresponding to the pouring suction hole and penetrating the lower surface of the pouring template is provided at the lower part of the pouring valve hole. At least one side pouring groove is provided on one side of the pouring valve hole, which extends to the pouring side. When there are two or more pouring valve holes, a valve hole through hole corresponding to the side pouring groove is provided on the side of the pouring valve hole, which connects two adjacent pouring valve holes. A valve stem body is movably provided in the pouring valve hole. A fixing member is installed on the side of the valve hole of the pouring template. A through hole is provided on the fixing member corresponding to the rotating connection part of the valve stem body. The rotating connection part of the valve stem body extends out of the through hole and a connecting member is installed at its extended end. All connecting members are kept at the same rotation angle. The end of the connecting member is fixed on the push rod, and a cylinder is provided on the push rod.
[0005] In one embodiment, the gating hole is located in the middle (or off-center) of the valve stem body; the gating hole passes through the valve shaft centerline of the valve stem body.
[0006] In one embodiment, when there are multiple suction troughs, a trough gap is provided between two adjacent suction troughs.
[0007] In a preferred embodiment, no pouring holes are provided under the slot spacing.
[0008] In a preferred embodiment, the bottom surface of each suction trough is on the same cross-section parallel to the valve axis.
[0009] In a preferred embodiment, the length of the suction trough is not less than the distance between three adjacent pouring holes.
[0010] In one approach, when there are multiple pouring holes, they are spaced evenly apart.
[0011] In one design, all connectors are kept at the same rotation angle, which is 90 degrees.
[0012] In one embodiment, a single casting valve orifice is provided with multiple casting suction holes and casting discharge holes. Each casting suction hole corresponds to a piston suction hole, and each casting discharge hole corresponds to one or two discharge casting discharge holes. The number of casting holes on the valve stem body located in the casting valve orifice is the same as the number of casting suction holes. Each side injection groove corresponds to multiple casting suction holes.
[0013] In one embodiment, the casting template is provided with multiple parallel casting valve holes, each casting valve hole is provided with a valve stem body, the through hole between two adjacent casting valve holes corresponds to the side injection groove, each suction groove corresponds to a side injection groove, and the length of the suction groove is consistent with the length of the side injection groove.
[0014] The beneficial effects of this utility model are: This invention relates to a juice-filling bead pouring mechanism. Through the rational design of the suction groove and pouring hole, it achieves both suction and pouring actions simply by axial rotation of the valve rod without pulling it out. Furthermore, the valve rod, using a relatively wide suction groove, provides an exceptionally large material feeding channel, enabling it to absorb more material at once, reducing material adhesion, and increasing pouring speed. The valve rod body of this invention rotates automatically back and forth via a cylinder, eliminating the need for manual linear movement, making it extremely convenient and precise to use. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 A schematic diagram of a type of casting template; Figure 3 for Figure 1 Another structural diagram of the casting template; Figure 4 This is a schematic diagram of a structure without a casting template in this utility model; Figure 5 This is a schematic diagram of another structure of the present invention without a casting template; Figure 6 for Figure 4 The right view; Figure 7 This is a schematic diagram of the valve stem body in this utility model; Figure 8 for Figure 7 A schematic diagram of a structure rotated 90 degrees along the central axis; Figure 9 for Figure 7 A partially enlarged structural diagram of the end of the device; In the diagram: 1. Valve stem body; 2. Suction groove; 3. Casting hole; 4. Groove spacing; 5. Rotating connection; 6. Bearing connection; 7. End groove surface; 8. Bottom groove surface; 9. Fixing component; 10. Through hole; 11. Connecting component; 12. Push rod; 13. Cylinder; 14. Casting template; 15. Valve hole side; 16. Injection side; 17. Casting valve hole; 18. Casting suction hole; 19. Casting discharge hole; 20. Side injection groove opening; 21. Through hole between valve holes. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings: like Figure 1-9 As shown, the juice popping bead pouring mechanism of this utility model includes a fixing member 9, a push rod 12, and multiple valve stem bodies 1 arranged in sequence. One or more suction grooves 2 are provided on the valve stem body 1. The end groove surfaces 7 at both ends of the suction groove 2 are part of an arc surface perpendicular to the valve axis direction, and the bottom groove surface 8 of the suction groove 2 is a cross-section parallel to the valve axis direction. The depth of the suction groove 2 is less than the radius of the valve stem body 1. The bottom groove surfaces 8 of each suction groove 2 are on the same cross-section parallel to the valve axis direction.
[0017] Below the suction trough 2, there are several casting holes 3 parallel to the bottom surface 8 of the suction trough 2, each casting hole 3 penetrating both sides of the valve stem body 1. The casting holes 3 are located in the middle (or off-center) of the valve stem body 1; each casting hole 3 passes through the valve shaft centerline of the valve stem body 1. When there are multiple casting holes 3, they are evenly spaced apart.
[0018] When there are multiple suction troughs 2, a trough interval 4 is provided between two adjacent suction troughs 2, and no pouring hole 3 is provided below the trough interval 4. In one embodiment, the length of the suction trough 2 is not less than the distance between three adjacent pouring holes 3, for example, the length of the suction trough 2 is not less than the distance between five adjacent pouring holes 3. In a specific embodiment, the length of the suction trough 2 is the distance between 5-6 adjacent pouring holes 3.
[0019] Two of the four longitudinal sides of the casting template 14 are adjacent sides, namely the valve hole side 15 and the injection side 16. At least one casting valve hole 17 is provided laterally inside the casting template 3, and the opening of the casting valve hole 17 is located on the valve hole side 15.
[0020] A casting suction hole 18 connected to the piston suction hole is provided at the upper part of the casting valve hole 17. A casting discharge hole 19 corresponding to the casting suction hole 18 and penetrating the lower surface of the casting template 14 is provided at the lower part of the casting valve hole 17. At least one side injection groove 20 penetrating to the injection side 16 is provided on one side of the casting valve hole 17. When there are two or more casting valve holes 17, a valve hole through hole 21 corresponding to the side injection groove 20 and connecting two adjacent casting valve holes 17 is provided on the side of the casting valve hole 17. A valve stem body 1 is movably provided in the casting valve hole 17.
[0021] In one embodiment, a single pouring valve orifice 17 is provided with multiple pouring suction holes 18 and pouring discharge holes 19. Each pouring suction hole 18 corresponds to a piston suction hole, and each pouring discharge hole 19 corresponds to one or two pouring discharge holes. The number of pouring holes 3 on the valve stem body 1 within the pouring valve orifice 17 is the same as the number of pouring suction holes 18; each side pouring groove 20 corresponds to multiple pouring suction holes 18.
[0022] In one embodiment, the casting template 14 is provided with a plurality of parallel casting valve holes 17, each casting valve hole 17 is provided with a valve stem body 1, the valve hole through hole 21 between two adjacent casting valve holes 17 corresponds to the side injection groove 20, each suction groove 2 corresponds to a side injection groove 20, and the length of the suction groove 2 is consistent with the length of the side injection groove 20.
[0023] Bearing connection portions 6 are provided at both ends of the valve stem body 1. A rotating connection portion 5 is provided at one end of the valve stem body 1, located on the bearing connection portion. A fixing member 9 is installed on the valve hole side 15 of the casting template 3. The fixing member 9 has a through hole 10 corresponding to the rotating connection portion 5 of the valve stem body 1. The rotating connection portion 5 of the valve stem body 1 extends out of the through hole 10 and a connecting member 11 is installed at its extended end. All connecting members 11 are kept at the same rotation angle, which is 90 degrees. The end of the connecting member 11 is fixed to the push rod 12. A cylinder 13 is provided on the push rod 12. The cylinder 13 is connected to an external power supply and is used to automatically drive the valve stem body 1 to rotate 90 degrees axially.
[0024] The usage process of this utility model is as follows: Before use, one or more valve stem bodies 1 of this invention can be inserted into the casting valve hole 17 in the casting template 14. The casting template 14 has multiple upward-opening casting suction holes 18 and downward-opening casting discharge holes 19. At least one side injection groove 20 extending to the injection side 16 is provided on one side of the casting valve hole 17. After the valve stem body 1 is inserted into the casting valve hole 17, its rotating connecting part 5 extends out of the casting valve hole 17 and out of the through hole 10 of the fixing member 9, and is fixedly installed with the connecting member 11. Then all connecting members 11 are kept at the same rotation angle. The end of the connecting member 11 is fixed on the push rod 12. The push rod 12 is provided with a cylinder 13, which is connected to an external power supply.
[0025] When using this device, the suction trough 2 is first positioned horizontally to connect with the side injection trough 20. The suction trough 2 also connects with the pouring suction hole 18 on the pouring template 14, forming the entire suction channel. Material is drawn upward from the side injection trough 20 on the injection side 16 through the suction trough 2 and the pouring suction hole 18.
[0026] After the material suction is completed, simply start the cylinder 13 to rotate the valve stem body 1 90 degrees along the valve shaft direction, and use the bottom of the valve stem body 1 to seal the side injection groove 20 of the injection side 16. At this time, the pouring hole 3 of the valve stem body 1 is connected to the pouring suction hole 18. The material sucked into the pouring suction hole 18 is discharged downward from the new channel formed by the pouring suction hole 18 and the pouring hole 3, thus forming the pouring operation.
[0027] In this way, the juice popping bead pouring mechanism can achieve both suction and pouring operations simply by driving the valve stem body 1 to rotate 90 degrees through the cylinder 13, making operation and use extremely simple.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A juice popping bead casting mechanism, characterized in that: It includes a fixing element (9), a push rod (12), a casting template (14), and multiple valve stem bodies (1) arranged in sequence. One or more suction grooves (2) are provided on the valve stem body (1). The end groove surfaces (7) at both ends of the suction groove (2) are part of an arc surface perpendicular to the valve shaft direction. The bottom groove surface (8) of the suction groove (2) is a cross-section parallel to the valve shaft direction. The depth of the suction groove (2) is less than the radius of the valve stem body (1). Several casting holes (3) parallel to the bottom groove surface (8) of the suction groove (2) are provided below the suction groove (2). The injection hole (3) penetrates both sides of the valve stem body (1). The valve stem body (1) has bearing connection parts (6) at both ends. The valve stem body (1) has a rotating connection part (5) at one end and on the bearing connection part (6). Two of the four longitudinal sides of the casting template (14) are adjacent sides, namely the valve hole side (15) and the injection side (16). At least one casting valve hole (17) is provided laterally in the casting template (14). The opening of the casting valve hole (17) is located on the valve hole side (15). The upper part of the casting valve hole (17) is provided with A pouring suction hole (18) is provided at the lower part of the pouring valve hole (17), which is a pouring discharge hole (19) that penetrates the lower surface of the pouring template (14) and corresponds to the pouring suction hole (18). At least one side pouring groove (20) that extends to the pouring side (16) is provided on one side of the pouring valve hole (17). When there are two or more pouring valve holes (17), a valve hole through hole (21) corresponding to the side pouring groove (20) is provided on the side of the pouring valve hole (17) to connect two adjacent pouring valve holes (17). 7) The valve stem body (1) is movably provided inside; the fixing member (9) is installed on the valve hole side (15) of the casting template (14), the fixing member (9) is provided with a through hole (10) corresponding to the rotating connection part (5) of the valve stem body (1), the rotating connection part (5) of the valve stem body (1) extends out of the through hole (10) and a connector (11) is installed at its extended end, all the connectors (11) are kept at the same rotation angle, the end of the connector (11) is fixed on the push rod (12), and the push rod (12) is provided with a cylinder (13).
2. The juice bursting bead casting mechanism according to claim 1, characterized in that: The casting hole (3) is located in the middle of the valve stem body (1); the casting hole (3) passes through the valve shaft centerline of the valve stem body (1).
3. The juice bursting bead casting mechanism according to claim 1, characterized in that: When there are multiple suction troughs (2), a trough interval (4) is provided between two adjacent suction troughs (2).
4. The juice bursting bead casting mechanism according to claim 3, characterized in that: The pouring hole (3) is not provided under the groove interval (4).
5. The juice bursting bead pouring mechanism according to claim 3, characterized in that: The bottom groove surface (8) of each of the suction grooves (2) is on the same cross section parallel to the valve axis direction.
6. The juice bursting bead casting mechanism according to claim 3, characterized in that: The length of the suction groove (2) is not less than the distance between three adjacent pouring holes (3).
7. The juice bursting bead casting mechanism according to claim 1, characterized in that: When there are multiple pouring holes (3), they are evenly spaced apart.
8. The juice bursting bead casting mechanism according to claim 1, characterized in that: All of the connectors (11) are kept at the same rotation angle of 90 degrees.
9. The juice bursting bead casting mechanism according to claim 1, characterized in that: Each of the pouring valve holes (17) is provided with a plurality of pouring suction holes (18) and pouring discharge holes (19). Each pouring suction hole (18) corresponds to a piston suction hole, and each pouring discharge hole (19) corresponds to one or two discharge pouring discharge holes. The number of pouring holes (3) on the valve stem body (1) provided in the pouring valve hole (17) is the same as the number of pouring suction holes (18). Each side pouring groove (20) corresponds to a plurality of pouring suction holes (18).
10. The juice bursting bead casting mechanism according to claim 9, characterized in that: The casting template (14) is provided with a plurality of parallel casting valve holes (17). Each casting valve hole (17) is provided with a valve stem body (1). The valve hole through hole (21) between two adjacent casting valve holes (17) corresponds to the side injection groove (20). Each suction groove (2) corresponds to one side injection groove (20). The length of the suction groove (2) is consistent with the length of the side injection groove (20).