New slurry recombination and spot slurry coagulation integrated machine and dried bean curd processing system

CN224791675UActive Publication Date: 2026-09-25PINGJIANG JINZAI FOOD CO LTD +1
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Patent Information

Application Number
CN202522343257.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-09-25
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0003]然而,一方面,若采用传统单一黄豆原料制浆,加工后产品种类形式单一,产品经济附加值低,胚体质构口感同质化严重

Benefits of technology

[0023]本申请实施例提供的新型浆液重组和点浆凝固一体机及豆干加工系统,该新型浆液重组和点浆凝固一体机包括机体、浆液桶、剪切分散机构、配料添加机构和凝固剂添加机构。通过浆液桶盛放浆液,通过剪切分散机构的电机可以带动剪切分散单元运动,以剪切分散浆液桶中的浆液,破坏原有浆液结构组成体系。再对浆液剪切分散后,可以通过配料添加机构向浆液桶中添加定量的配料,配料与浆液重组形成另一种稳定的体系。凝固剂添加机构将凝固剂定量添加入浆液内,再经过剪切分散机构,将单一或复配凝固剂,与浆液混合均匀凝固成型,形成差异化口感胚体或附加值高的产品。此外,凝固剂添加机构的第二自动定量装置可以实现凝固剂的定量添加,实现自动数据化点浆,减少豆制品在点浆加工后的差异率,提升了产品的稳定性。

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Abstract

The application provides a new slurry recombination and spot slurry coagulation integrated machine and a dried bean curd processing system. The new slurry recombination and spot slurry coagulation integrated machine comprises a machine body, a slurry barrel, a shearing dispersion mechanism, a dosing and adding mechanism, and a coagulant adding mechanism. The shearing dispersion mechanism comprises a motor and a shearing dispersion unit. The motor is installed on the machine body, and the shearing dispersion unit is connected with an output shaft of the motor. The dosing and adding mechanism comprises a dosing tank, a first pipeline and a first automatic quantitative device. The coagulant adding mechanism comprises a coagulant tank, a second pipeline and a second automatic quantitative device. The coagulant tank is installed on the machine body. One end of the second pipeline is connected with the coagulant tank, and the other end of the second pipeline extends to an opening of the slurry barrel. The second automatic quantitative device is installed on the second pipeline. The new slurry recombination and spot slurry coagulation integrated machine can realize slurry recombination and automatic data spot slurry, and can improve the stability of products.
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Description

Technical Field

[0001] This application relates to the field of food processing technology, and in particular to a novel integrated machine for slurry recombination and coagulation, and a tofu processing system. Background Technology

[0002] Currently, the pulping and coagulation processes in soybean processing are basically carried out using a single soybean as raw material, following traditional methods (traditional process: soaking soybeans - grinding soybeans - filtering - boiling pulp), and then manually adding coagulants based on human experience to form the pulp.

[0003] However, on the one hand, if traditional single soybean raw material is used for pulping, the processed products are limited in variety and form, with low economic added value and severe homogenization of texture and taste. On the other hand, in core processing steps such as coagulation, soybean products have long relied on the personal experience of the craftsmen, who depend entirely on "observation, smell, and feeling" to determine the timing and amount of ingredients. This has led to a difference rate of 15%-20% between different batches of products from the same craftsman, and even more than 30% between different craftsmen, which seriously restricts standardized mass production. Utility Model Content

[0004] This application provides a novel integrated machine for slurry recombination and coagulation, as well as a tofu processing system. It can both recombine slurry to create product texture differences and automatically add slurry to improve product stability.

[0005] On one hand, embodiments of this application provide a novel integrated machine for slurry recombination and slurry coagulation, comprising:

[0006] Organism;

[0007] Slurry bucket, used to hold slurry;

[0008] The shearing and dispersing mechanism includes a motor and a shearing and dispersing unit. The motor is mounted on the machine body, and the shearing and dispersing unit is connected to the output shaft of the motor. The motor is configured to drive the shearing and dispersing unit to shear and disperse the slurry in the slurry tank.

[0009] The ingredient addition mechanism includes an ingredient tank, a first pipe and a first automatic metering device. The ingredient tank is installed on the machine body, one end of the first pipe is connected to the ingredient tank, the other end of the first pipe extends to the opening of the slurry tank, and the first automatic metering device is installed on the first pipe.

[0010] The coagulant adding mechanism includes a coagulant tank, a second pipe, and a second automatic metering device. The coagulant tank is installed on the machine body. One end of the second pipe is connected to the coagulant tank, and the other end of the second pipe extends to the opening of the slurry tank. The second automatic metering device is installed on the second pipe.

[0011] In one embodiment, the shearing and dispersing mechanism further includes a lifting drive and a support, with a motor mounted on the support and the lifting drive mounted on the machine body and connected to the support.

[0012] In one embodiment, the shearing and dispersing unit includes a cylindrical body and a rotor rotatably mounted in the cylindrical body;

[0013] The cylinder is positioned below the support and is fixedly connected to the support.

[0014] The rotor includes a cylindrical section and blades disposed in the cylindrical section, and the output shaft of the motor passes through the cylindrical body and is connected to the rotor;

[0015] Through holes are provided on the side walls of the cylinder body and the side walls of the cylindrical part.

[0016] In one embodiment, there are multiple lifting drive components, each of which is connected to a support component.

[0017] In one embodiment, a first stirring mechanism and a second stirring mechanism are installed on the machine body. The end of the first stirring mechanism extends into the mixing tank, and the end of the second stirring mechanism extends into the coagulant tank.

[0018] In one embodiment, the novel slurry recombination and coagulation integrated machine also includes a trolley on which a slurry tank is mounted.

[0019] In one embodiment, a weighing unit is provided on the trolley, a slurry tank is placed on the weighing unit, and a first automatic metering device and a second automatic metering device are electrically connected to the weighing unit, respectively.

[0020] In one embodiment, a position sensor is provided on the machine body, and the position sensor is configured to obtain the position of the slurry tank.

[0021] In one embodiment, the novel slurry recombination and coagulation integrated machine also includes a controller, and a shearing and dispersing mechanism, a first automatic metering device, and a second automatic metering device are electrically connected to the controller.

[0022] On the other hand, embodiments of this application provide a dried bean curd processing system, including the aforementioned novel integrated machine for slurry recombination and coagulation.

[0023] This application provides a novel integrated machine for slurry recombination and coagulation, as well as a bean curd processing system. The machine includes a body, a slurry tank, a shearing and dispersing mechanism, an ingredient adding mechanism, and a coagulant adding mechanism. The slurry tank holds the slurry. A motor in the shearing and dispersing mechanism drives the shearing and dispersing unit to shear and disperse the slurry in the tank, disrupting the original slurry structure. After shearing and dispersing, a measured amount of ingredients is added to the slurry tank via the ingredient adding mechanism. These ingredients recombine with the slurry to form another stable system. The coagulant adding mechanism adds a measured amount of coagulant to the slurry. The shearing and dispersing mechanism then mixes the single or compound coagulant with the slurry, ensuring uniform coagulation and forming a differentiated texture or high-value-added product. Furthermore, the second automatic metering device in the coagulant adding mechanism enables quantitative addition of the coagulant, achieving automated data-driven coagulation, reducing the variation rate of bean curd products after coagulation processing, and improving product stability. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments or exemplary embodiments of this application, the drawings used in the description of the embodiments or exemplary embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 A front view of the novel slurry recombination and slurry coagulation integrated machine provided in the embodiments of this application;

[0026] Figure 2 This is a schematic diagram of the structure of the novel integrated machine for slurry recombination and slurry coagulation provided in the embodiments of this application;

[0027] Figure 3 A bottom view of the rotor provided in an embodiment of this application;

[0028] Figure 4 This is a schematic diagram of the rotor structure provided in an embodiment of this application;

[0029] Figure 5 This is a schematic diagram of the structure of the cylinder provided in an embodiment of this application;

[0030] Figure 6 This is a top view of the cylinder provided in an embodiment of this application.

[0031] Figure label:

[0032] 100. Body;

[0033] 200. Slurry tank;

[0034] 300. Shearing and dispersing mechanism; 310. Motor; 320. Shearing and dispersing unit; 321. Cylinder; 322. Rotor; 3221. Cylindrical section; 3222. Blade; 330. Lifting drive component; 340. Support component; 350. Connecting rod;

[0035] 400. Ingredient addition mechanism; 410. Ingredient tank; 420. First pipeline; 430. First automatic metering device;

[0036] 500. Coagulant adding mechanism; 510. Coagulant tank; 520. Second pipeline; 530. Second automatic metering device;

[0037] 610. First stirring mechanism; 620. Second stirring mechanism;

[0038] 700. Trolley. Detailed Implementation

[0039] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0040] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0041] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0042] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0043] In the soybean processing steps of pulping and coagulation, a single soybean is typically used, and the pulping process follows traditional methods (soaking, grinding, filtering, and boiling). Coagulants are then manually added based on experience to form the product. On one hand, using a single soybean as the pulping raw material results in a limited variety of products, low economic value, and significant homogenization of texture and taste. On the other hand, core processing steps like coagulation rely heavily on the individual experience of skilled workers, who depend entirely on observation, smell, and touch to determine the timing and dosage. This leads to a 15%-20% variation rate between batches produced by the same worker, and even exceeding 30% between different workers, severely hindering standardized mass production.

[0044] To address the aforementioned issues, this application provides a novel integrated machine for slurry recombination and coagulation, as well as a bean curd processing system. This novel integrated machine includes a machine body, a slurry tank, a shearing and dispersing mechanism, an ingredient addition mechanism, and a coagulant addition mechanism. The slurry tank holds the slurry. The motor of the shearing and dispersing mechanism drives the shearing and dispersing unit to shear and disperse the slurry in the tank, disrupting the original slurry structure. After shearing and dispersing, a measured amount of ingredients is added to the slurry tank via the ingredient addition mechanism. These ingredients recombine with the slurry to form another stable system. The coagulant addition mechanism adds a measured amount of coagulant to the slurry. The shearing and dispersing mechanism then mixes the single or compound coagulant with the slurry, ensuring uniform coagulation and forming a differentiated texture or high-value-added product. Furthermore, the second automatic metering device of the coagulant addition mechanism enables quantitative addition of the coagulant, achieving automated data-driven coagulation, reducing the variation rate of bean curd products after coagulation processing, and improving product stability.

[0045] The following description, in conjunction with the accompanying drawings, will illustrate the specific structure of the novel integrated machine for slurry recombination and coagulation, and the tofu processing system provided in the embodiments of this application.

[0046] Reference Figure 1 and Figure 2As shown in the illustration, this application provides a novel integrated machine for slurry recombination and coagulation, comprising a machine body 100, a slurry tank 200, a shearing and dispersing mechanism 300, an ingredient adding mechanism 400, and a coagulant adding mechanism 500. The machine body 100 is a frame structure with casters at the bottom for easy movement. The slurry tank 200 is used to hold the slurry. For example, the machine body 100 is provided with a processing station where the slurry tank 200 can be placed for processing the slurry. Indicatively, the slurry in the slurry tank 200 can be soybean milk prepared and matured using traditional methods. These traditional methods can be either the raw slurry method (traditional raw slurry method: soaking soybeans - grinding soybeans - filtering - boiling slurry) or the mature slurry method (traditional mature slurry method: soaking soybeans - grinding soybeans - boiling slurry - filtering), and are not limited to a single method.

[0047] The shearing and dispersing mechanism 300 includes a motor 310 and a shearing and dispersing unit 320. The motor 310 is mounted on the machine body 100, and the shearing and dispersing unit 320 is connected to the output shaft of the motor 310. The motor 310 is configured to drive the shearing and dispersing unit 320 to shear and disperse the slurry in the slurry tank 200.

[0048] Schematic illustration: When the shearing and dispersing mechanism 300 is operating, its shearing and dispersing unit 320 extends into the slurry in the slurry tank 200. When the motor 310 drives the shearing and dispersing unit 320, it can shear and disperse the slurry in the slurry tank 200. The motor 310 can be a variable frequency motor, connected to a frequency converter and a relay, which allows for reasonable control of the shearing speed and shearing time for different materials. Shearing and dispersing the slurry can disrupt its original structural composition.

[0049] The ingredient addition mechanism 400 includes an ingredient tank 410, a first pipe 420, and a first automatic metering device 430. The ingredient tank 410 is mounted on the machine body 100. One end of the first pipe 420 is connected to the ingredient tank 410, and the other end of the first pipe 420 extends to the opening of the slurry tank 200. The first automatic metering device 430 is mounted on the first pipe 420.

[0050] Understandably, ingredient container 410 is used to store ingredients. Ingredients can be those that improve the texture of soy products, such as oils, to enhance the smoothness and fineness of the texture. Ingredients can also be those that add health benefits, such as dietary fiber, whole grains, and ingredients like goji berries and astragalus (both food and medicine), to reduce the feeling of fullness after consuming soy products and enhance their corresponding food and medicine benefits. The ingredients in ingredient container 410 can be single or combined ingredients as described above.

[0051] One end of the first pipe 420 can be connected to the bottom of the mixing tank 410, and the other end of the first pipe 420 can extend to the top of the mixing tank 410. The ingredients in the mixing tank 410 can flow into the slurry tank 200 through the first pipe 420. The first automatic metering device 430 can be a metering pump or a metering valve, etc., and the metering of the ingredients in the mixing tank 410 can be achieved through the first automatic metering device 430.

[0052] The shearing and dispersing mechanism 300 and the ingredient addition mechanism 400 enable slurry recombination, creating differentiated embryos or high-value-added products and generating greater profits for soy product manufacturers. Slurry recombination refers to the process of breaking down the original structure of cooked soy milk using the shearing and dispersing mechanism 300, and then adding materials to improve the product's taste or increase its health benefits using the ingredient addition mechanism 400, thus recombinating it into a stable new system.

[0053] The coagulant adding mechanism 500 includes a coagulant tank 510, a second pipe 520, and a second automatic metering device 530. The coagulant tank 510 is mounted on the machine body 100. One end of the second pipe 520 is connected to the coagulant tank 510, and the other end extends to the opening of the slurry tank 200. The second automatic metering device 530 is mounted on the second pipe 520.

[0054] The coagulant tank 510 is used to store the coagulant. The batching tank 410 and the coagulant tank 510 can be located on opposite sides of the slurry tank 200, respectively. The coagulant can be a salt coagulant (such as magnesium chloride, emulsified brine, or calcium sulfate), an acid slurry coagulant (such as acid slurry or glucono delta-lactone), or an enzyme coagulant (such as transglutaminase or protease). The coagulant in the coagulant tank 510 can also be one or a combination of the above-mentioned coagulants.

[0055] One end of the second pipe 520 can be connected to the bottom of the coagulant tank 510, and the other end of the second pipe 520 can extend to the top of the slurry tank 200. The second automatic metering device 530 can be a metering pump or a metering valve, etc., which can realize the metered addition of coagulant. When adding coagulant to the slurry tank 200, the output shaft of the motor 310 drives the shearing and dispersing unit 320 to move, so that the single or compound coagulant in the coagulant tank 510 is mixed evenly with the slurry in the slurry tank 200 and coagulates to form a differentiated texture embryo or a high value-added product. The coagulant adding mechanism 500 and the shearing and dispersing mechanism 300 can realize automatic data-driven slurry dispensing, which saves labor costs and improves the quality stability of soy products.

[0056] In one embodiment, such as Figure 1 and Figure 2As shown, the shearing and dispersing mechanism 300 also includes a lifting drive component 330 and a support component 340. The motor 310 is mounted on the support component 340, and the lifting drive component 330 is mounted on the machine body 100 and connected to the support component 340.

[0057] In other words, the motor 310 can be lifted and mounted on the machine body 100 via the lifting drive component 330 and the support component 340. The support component 340 can be a sheet-like structure, and the output shaft of the motor 310 passes through the support component 340 and connects to the shearing and dispersing unit 320. Figure 1 and Figure 2 As shown, the lifting drive component 330 is located on one side of the slurry tank 200, and its top end is connected to the support component 340. A two-way cylinder can be used as the lifting drive component 330, which makes the control of the lifting drive component 330 highly stable.

[0058] In this embodiment, the lifting drive 330 can drive the motor 310 and the shearing and dispersing unit 320 to move up and down, allowing the shearing and dispersing unit 320 to extend into the slurry in the slurry tank 200 to shear and disperse the slurry. When the operator moves the slurry tank 200, the lifting drive 330 can also raise the height of the shearing and dispersing unit 320 above the slurry tank 200 to avoid interference between the shearing and dispersing unit 320 and the slurry tank 200.

[0059] In a specific embodiment, such as Figure 1 and Figure 2 As shown, there are multiple lifting drive components 330, and each of the multiple lifting drive components 330 is connected to the support component 340.

[0060] For example, there may be two lifting drive units 330, which are located on opposite sides of the slurry tank 200.

[0061] By using multiple lifting drive components 330 to drive the motor 310 and the shearing and dispersing unit 320 to lift and lower, the lifting process can be made smoother, and the load on a single lifting drive component 330 can be reduced, which is beneficial to extending the service life of the new integrated machine for slurry recombination and spot coagulation.

[0062] In a specific embodiment, such as Figures 1-6 As shown, the shearing and dispersing unit 320 includes a cylinder 321 and a rotor 322 rotatably mounted in the cylinder 321. The cylinder 321 is located below the support member 340 and is fixedly connected to the support member 340.

[0063] Schematic illustration: The cylinder 321 includes side walls and a top wall located above the side walls. The top wall of the cylinder 321 can be connected to the support member 340 via multiple connecting rods 350. The cylinder 321 can function as a stator.

[0064] The rotor 322 includes a cylindrical portion 3221 and blades 3222 disposed in the cylindrical portion 3221. The output shaft of the motor 310 passes through the cylindrical body 321 and is connected to the rotor 322. Through holes are respectively provided on the side wall of the cylindrical body 321 and the side wall of the cylindrical portion 3221.

[0065] The cylindrical portion 3221 is coaxially arranged with the cylindrical body 321, and the diameter of the cylindrical portion 3221 is smaller than the diameter of the cylindrical body 321. A shearing cavity is defined between the side wall of the cylindrical portion 3221 and the cylindrical body 321. The rotor 322 also includes a support plate located above the cylindrical portion 3221, and the output shaft of the motor 310 passes through the top wall of the cylindrical body 321 and is connected to the support plate. Figure 3 and Figure 4 As shown, the blades 3222 can be arranged in a cross shape in the cylindrical part 3221.

[0066] In this embodiment, the shearing and dispersing unit 320 is cylindrical. When the motor 310 drives the rotor 322 to rotate, under the action of centrifugal force, the material in the slurry tank 200 can enter the cylindrical part 3221 from the bottom. The material in the cylindrical part 3221 can flow from the through hole on the cylindrical part 3221 to the space between the cylinder body 321 and the cylindrical part 3221. The material between the cylinder body 321 and the cylindrical part 3221 can flow out of the cylinder body 321 from the through hole on the side wall of the cylinder body 321. By controlling the rotation speed of the rotor 322 by the motor 310, the slurry in the slurry tank 200 can be sheared, dispersed, or mixed. With the above settings, the uniformity and stability of the material during the shearing process can be ensured, and foam can be prevented during the shearing and dispersing process.

[0067] In one embodiment, such as Figure 1 and Figure 2 As shown, a first stirring mechanism 610 and a second stirring mechanism 620 are installed on the machine body 100. The end of the first stirring mechanism 610 extends into the mixing tank 410, and the end of the second stirring mechanism 620 extends into the coagulant tank 510.

[0068] The first stirring mechanism 610 and the second stirring mechanism 620 have the same structure. Both include an electric motor and stirring blades connected to the output shaft of the electric motor. The motor body 100 is mounted on the motor body 100. The stirring blades of the first stirring mechanism 610 extend into the ingredients in the mixing tank 410, and the stirring blades of the second stirring mechanism 620 extend into the coagulant in the coagulant tank 510.

[0069] In this embodiment, the materials in the batching tank 410 and the coagulant tank 510 can be stirred by the first stirring mechanism 610 and the second stirring mechanism 620 respectively, so as to avoid the separation of materials in the batching tank 410 and the coagulant tank 510. Thus, the new type of slurry recombination and spot coagulation integrated machine can add uniform batching and coagulant to the slurry tank 200.

[0070] In one embodiment, such as Figure 1 and Figure 2 As shown, the new type of slurry recombination and slurry coagulation integrated machine also includes a trolley 700, on which the slurry tank 200 is mounted.

[0071] The slurry tank 200 can be placed directly on the trolley 700. Understandably, the trolley 700 is equipped with casters, allowing workers to move the slurry tank 200 by moving the trolley 700, facilitating its placement in or removal from the processing station. This design facilitates the rapid loading and unloading of materials from the slurry tank 200.

[0072] In other embodiments, the novel slurry recombination and slurry coagulation integrated machine also includes a conveying track. The number of slurry tanks 200 can be multiple, and the multiple slurry tanks 200 are placed on the conveying track. Along the conveying direction of the conveying track, when the previous slurry tank 200 leaves the processing station of the machine body 100 from one side, the next slurry tank 200 enters the processing station from the other side, realizing one-way entry and exit. The novel slurry recombination and slurry coagulation integrated machine can carry out continuous automated production.

[0073] In one possible implementation, a weighing unit is provided on the trolley 700, the slurry tank 200 is placed on the weighing unit, and the first automatic metering device 430 and the second automatic metering device 530 are electrically connected to the weighing unit respectively.

[0074] The weighing unit can be a weighing sensor mounted on top of the trolley 700. When the slurry tank 200 is placed on the weighing unit, the weighing unit can obtain the weight of the slurry tank 200. For example, the novel slurry recombination and coagulation integrated machine can include a controller. The weighing unit, the first automatic metering device 430, and the second automatic metering device 530 are electrically connected to the controller, and the weighing unit and the controller can be wirelessly connected. The controller can obtain the amount of slurry in the slurry tank 200 based on the weight measured by the weighing unit, and can control the first automatic metering device 430 and the second automatic metering device 530 respectively based on the amount of slurry in the slurry tank 200. In this way, the amount of ingredients added and the amount of coagulant added can be set according to the amount of slurry in the slurry tank 200, ensuring the product quality of the soy products.

[0075] In one possible implementation, a position sensor is provided on the body 100, which is configured to acquire the position of the slurry tank 200.

[0076] Optionally, the positioning sensor can be installed on the front side of the machine body 100 corresponding to the position of the slurry tank 200. When the trolley 700 drives the slurry tank 200 into the processing station and into position, the positioning sensor can generate a detection signal. At this time, the shearing and dispersing unit 320 of the shearing and dispersing mechanism 300 is located on the axis of the slurry tank 200. This avoids interference between the shearing and dispersing unit 320 and the slurry tank 200 when the shearing and dispersing unit 320 descends to shear and disperse the slurry. This embodiment does not limit the specific structure of the positioning sensor; those skilled in the art can select a suitable positioning sensor as needed.

[0077] In one embodiment, the novel slurry recombination and coagulation integrated machine further includes a controller, and the shearing and dispersing mechanism 300, the first automatic metering device 430 and the second automatic metering device 530 are electrically connected to the controller.

[0078] For example, the controller can be connected to the motor 310 of the shearing and dispersing mechanism 300. The controller can be a PLC (Programmable Logic Controller), which can be installed on the machine body 100. The PLC can control the shearing and dispersing mechanism 300, the first automatic metering device 430, and the second automatic metering device 530 according to the PLC program, to achieve automatic shearing and dispersing of the slurry in the slurry tank 200, automatic addition of ingredients, and automatic addition of coagulant. It is worth mentioning that the shearing and dispersing mechanism 300 needs to be equipped with a time relay and a frequency converter. The shearing speed and shearing time of the shearing and dispersing mechanism 300 are automatically controlled by the PLC program. The flow rate of the first automatic metering device 430 and the second automatic metering device 530 can be controlled by the frequency converter. For example, when adding coagulant for slurry application, the controller controls the shearing and dispersing mechanism 300 and the second automatic metering device 530 respectively. A faster coagulant flow rate corresponds to a relatively faster shearing speed in the shearing and dispersing mechanism 300.

[0079] With the above configuration, the new integrated slurry recombination and coagulation machine can meet the product requirements of traditional processes and automate the slurry dispensing and coagulation processes. The controller is electrically connected to the first automatic metering device 430 and the second automatic metering device 530, respectively, and the ingredients and coagulant can be added in the appropriate amount according to the formula ratio at timed and quantitative intervals.

[0080] This application also provides a dried bean curd processing system, including the above-mentioned novel slurry recombination and coagulation integrated machine.

[0081] The tofu processing system provided in this embodiment, by adopting the above-mentioned novel integrated machine for slurry recombination and coagulation, can produce tofu products with different textures and can also realize automatic data-driven slurry coagulation, thereby improving the stability of the tofu products.

[0082] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0083] The above embodiments merely illustrate several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A novel integrated machine for slurry recombination and coagulation, characterized in that, include: Organism; Slurry bucket, used to hold slurry; A shearing and dispersing mechanism includes a motor and a shearing and dispersing unit. The motor is mounted on the machine body, and the shearing and dispersing unit is connected to the output shaft of the motor. The motor is configured to drive the shearing and dispersing unit to move in order to shear and disperse the slurry in the slurry tank. The ingredient addition mechanism includes an ingredient tank, a first pipe and a first automatic metering device. The ingredient tank is installed on the machine body. One end of the first pipe is connected to the ingredient tank, and the other end of the first pipe extends to the opening of the slurry tank. The first automatic metering device is installed on the first pipe. The coagulant adding mechanism includes a coagulant tank, a second pipe, and a second automatic metering device. The coagulant tank is installed on the machine body. One end of the second pipe is connected to the coagulant tank, and the other end of the second pipe extends to the opening of the slurry tank. The second automatic metering device is installed on the second pipe.

2. The novel integrated machine for slurry recombination and coagulation according to claim 1, characterized in that, The shearing and dispersing mechanism further includes a lifting drive component and a support component. The motor is mounted on the support component, and the lifting drive component is mounted on the machine body and connected to the support component.

3. The novel integrated machine for slurry recombination and coagulation according to claim 2, characterized in that, The shearing and dispersing unit includes a cylindrical body and a rotor rotatably mounted in the cylindrical body; The cylindrical body is disposed below the support member and is fixedly connected to the support member; The rotor includes a cylindrical portion and blades disposed in the cylindrical portion, and the output shaft of the motor passes through the cylindrical body and is connected to the rotor; The sidewalls of the cylindrical body and the cylindrical part are respectively provided with through holes.

4. The novel integrated machine for slurry recombination and coagulation according to claim 2, characterized in that, The number of lifting drive components is multiple, and each of the multiple lifting drive components is connected to the support component.

5. The novel integrated machine for slurry recombination and coagulation according to claim 1, characterized in that, The machine body is equipped with a first stirring mechanism and a second stirring mechanism. The end of the first stirring mechanism extends into the mixing tank, and the end of the second stirring mechanism extends into the coagulant tank.

6. The novel integrated machine for slurry recombination and coagulation according to claim 1, characterized in that, The novel integrated machine for slurry recombination and coagulation also includes a trolley, on which the slurry tank is mounted.

7. The novel integrated machine for slurry recombination and coagulation according to claim 6, characterized in that, The trolley is equipped with a weighing unit, the slurry tank is placed on the weighing unit, and the first automatic metering device and the second automatic metering device are electrically connected to the weighing unit respectively.

8. The novel integrated machine for slurry recombination and coagulation according to claim 6, characterized in that, The machine body is equipped with a position sensor, which is configured to obtain the position of the slurry tank.

9. The novel integrated machine for slurry recombination and coagulation according to any one of claims 1-8, characterized in that, The novel slurry recombination and coagulation integrated machine also includes a controller, and the shearing and dispersing mechanism, the first automatic metering device and the second automatic metering device are respectively electrically connected to the controller.

10. A dried bean curd processing system, characterized in that, The novel slurry recombination and spot coagulation integrated machine includes any one of claims 1-9.