High-fragrance concentrate short-time enzyme inactivation device
Patent Information
- Application Number
- CN202522425793.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-16
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-16
AI Technical Summary
[0003]现有高香浓缩液在进行灭酶操作时通常是先通过酶解罐进行酶与底物的分解反应分解完成后将其转入灭酶液罐进行灭酶处理,两个过程都需加热到一定温度,但是浓缩液的香气在加热灭酶过程中容易出现损失问题,现有灭酶设备冷却较长需进一步的改进
[0017]本实用新型提供了一种高香浓缩液短时灭酶装置。与现有技术相比具备以下有益效果:
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Figure CN224791684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enzyme inactivation technology for high-fragrance concentrate, specifically a short-time enzyme inactivation device for high-fragrance concentrate. Background Technology
[0002] A short-time enzyme inactivation device for high-aroma concentrate is a device used to deactivate enzymes in high-aroma concentrate within a short period of time. Its purpose is usually to prevent enzymes from further affecting the components in the concentrate, thereby maintaining the quality, aroma, and component stability of the concentrate.
[0003] In the current process of inactivating enzymes in high-aroma concentrates, the enzyme and substrate are first decomposed in an enzymatic hydrolysis tank. After decomposition, the concentrate is transferred to an enzyme inactivation tank for enzyme inactivation. Both processes require heating to a certain temperature. However, the aroma of the concentrate is easily lost during the enzyme inactivation process. The current enzyme inactivation equipment has a long cooling time and needs further improvement.
[0004] To address this problem, the present invention provides a short-time enzyme inactivation device for high-fragrance concentrate. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a short-time enzyme inactivation device for high-fragrance concentrate, thus solving the aforementioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a short-time enzyme inactivation device for a high-fragrance concentrate, comprising a partition block, a heat exchange and cooling assembly on one side of the partition block, and an auxiliary assembly on one side of the partition block; the heat exchange and cooling assembly includes a first movable base, a support rod fixedly connected to the top of the first movable base, a reinforcing plate fixedly connected to the top of the support rod, an enzymatic hydrolysis tank, an enzyme inactivation liquid tank, and a storage tank fixedly installed inside the reinforcing plate, a first pump fixedly installed to the top of the first movable base, one end of the first pump being fixedly connected to the bottom of the enzymatic hydrolysis tank, and the other end of the first pump being fixedly connected to a first conduit, one end of the first conduit being fixedly connected to and communicating with the top of the enzyme inactivation liquid tank, and a second pump fixedly installed to the top of the first movable base, one end of the second pump being fixedly connected to the bottom of the enzyme inactivation liquid tank, and the other end being fixedly connected to a second conduit, one end of the second conduit being fixedly connected to and communicating with the top of the storage tank.
[0007] Furthermore, a first pair of connecting pipes is fixedly connected to the top of the liquid storage tank, and the heat exchange and cooling assembly also includes a second movable base. A plate heat exchanger is fixedly installed on the top of the second movable base, and a second pair of connecting pipes is fixedly connected to one side of the plate heat exchanger. The second pair of connecting pipes is fixedly connected to the first pair of connecting pipes through a flange.
[0008] The above technical solution is used to perform heat exchange and cooling on the liquid in the storage tank.
[0009] Furthermore, a feeding interface is fixedly installed on the top of the enzymatic hydrolysis tank.
[0010] By adopting the above technical solution, it is easy to pour the concentrated solution into the enzymatic hydrolysis tank.
[0011] Furthermore, the first movable base is fixedly connected to an auxiliary base, and each auxiliary base is movably connected to the bottom of the enzymatic hydrolysis tank, the enzyme inactivation liquid tank, and the storage tank.
[0012] The above technical solution is used to support each tank.
[0013] Furthermore, the auxiliary component includes a screw, which is fixedly connected to both sides of the partition block. The screw is slidably connected to the interior of the first movable base and the second movable base. A nut sleeve is threadedly connected to the outer wall of one end of the screw. A handle is fixedly connected to the outer wall of the nut sleeve. A rubber ring is fixedly connected to one end of the nut sleeve.
[0014] The above technical solution is used to fix the first movable base and the second movable base.
[0015] Furthermore, a pipe support is fixedly connected to the top of the first movable base.
[0016] The above technical solution is used to support the pipes of the plate heat exchanger. Beneficial effects
[0017] This invention provides a short-time enzyme inactivation device for a highly aromatic concentrate. Compared with the prior art, it has the following advantages: 1. This short-time enzyme inactivation device for high-aroma concentrate involves feeding the high-aroma concentrate requiring enzyme inactivation into an enzymatic hydrolysis tank via a feeding interface for decomposition and heating. After decomposition, the first pump is activated to extract the reacted concentrate from the enzymatic hydrolysis tank and guide it through the first conduit into an enzyme inactivation tank for enzyme inactivation. Then, the second pump is activated to extract the enzyme-inactivated concentrate and guide it through the second conduit into a storage tank. Subsequently, a plate heat exchanger on one side is activated to guide the concentrate from the storage tank into the plate heat exchanger through the first and second connecting pipes for heat exchange and rapid cooling. The entire heating, enzyme inactivation, and cooling process is carried out in a closed space, which can effectively reduce the loss of aroma.
[0018] 2. This high-fragrance concentrate short-time enzyme inactivation device, by pushing the handle, drives the nut sleeve to rotate, so that the nut sleeve can move forward along the screw, and drive the rubber ring forward to abut against one side of the first or second moving base to fix it. The rubber ring has good elasticity and can effectively avoid scratches caused by direct contact between hard objects. The pipe support can support and reinforce the pipes extending from the plate heat exchanger. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a perspective view of the external structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a front view of the structure of this utility model; Figure 4 This is a partial top view of the structure of this utility model.
[0021] In the diagram: 1. Separator block; 2. Heat exchange and cooling assembly; 21. First movable base; 22. Support rod; 23. Reinforcing plate; 24. Enzyme hydrolysis tank; 25. Enzyme inactivation solution tank; 26. Storage tank; 27. Feeding interface; 28. Auxiliary base; 29. First pump; 210. First conduit; 211. Second pump; 212. Second conduit; 213. First connecting pipe; 214. Second movable base; 215. Plate heat exchanger; 216. Second connecting pipe; 3. Auxiliary assembly; 31. Screw; 32. Nut sleeve; 33. Handle; 34. Rubber ring; 35. Pipe support. Detailed Implementation
[0022] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0023] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] Reference Figures 1 to 4 This application provides a short-time enzyme inactivation device for a high-aroma concentrate, including a partition block 1. A heat exchange and cooling assembly 2 is provided on one side of the partition block 1. An auxiliary assembly 3 is provided on one side of the partition block 1. The heat exchange and cooling assembly 2 includes a first movable base 21. A support rod 22 is fixedly connected to the top of the first movable base 21. A reinforcing plate 23 is fixedly connected to the top of the support rod 22. An enzymatic hydrolysis tank 24, an enzyme inactivation liquid tank 25, and a storage tank 26 are fixedly installed inside the reinforcing plate 23. A first pump is fixedly installed on the top of the first movable base 21. 29. One end of the first pump 29 is fixedly connected to the bottom of the enzymatic hydrolysis tank 24, and the other end of the first pump 29 is fixedly connected to a first conduit 210. One end of the first conduit 210 is fixedly connected to and communicates with the top of the enzyme inactivation tank 25. A second pump 211 is fixedly installed on the top of the first movable base 21. One end of the second pump 211 is fixedly connected to the bottom of the enzyme inactivation tank 25, and the other end is fixedly connected to a second conduit 212. One end of the second conduit 212 is fixedly connected to and communicates with the top of the storage tank 26. A first pair of connecting pipes 213 is fixedly connected to the top of the storage tank 26. The heat exchange and cooling assembly 2 also includes a second movable base 214. A plate heat exchanger 215 is fixedly installed on the top of the second movable base 214. A second pair of connecting pipes 216 is fixedly connected to one side of the plate heat exchanger 215. The second pair of connecting pipes 216 and the first pair of connecting pipes 213 are fixedly connected by a flange. A discharge port 27 is fixedly installed on the top of the enzymatic hydrolysis tank 24. The first movable base 21 is fixedly connected to an auxiliary base 28, and each auxiliary base 28 is movably connected to the bottom of the enzymatic hydrolysis tank 24, the enzyme inactivation liquid tank 25, and the storage tank 26.
[0025] In practice: the concentrated high-aroma solution requiring enzyme inactivation is poured into the enzymatic hydrolysis tank 24 through the feeding interface 27 for decomposition and heating. After decomposition, the first pump 29 is started to extract the concentrated solution from the enzymatic hydrolysis tank 24 and guide it into the enzyme inactivation tank 25 through the first conduit 210 for enzyme inactivation treatment. Then, the second pump 211 is started to extract the concentrated solution after enzyme inactivation and guide it into the storage tank 26 through the second conduit 212. Then, the plate heat exchanger 215 on one side is started to guide the concentrated solution in the storage tank 26 into the plate heat exchanger 215 through the first connecting pipe 213 and the second connecting pipe 216 for heat exchange and rapid cooling. The entire heating, enzyme inactivation and cooling process is carried out in a closed space, which can also effectively reduce the loss of aroma.
[0026] Reference Figures 1 to 4 In one aspect of this embodiment, the auxiliary component 3 includes a screw 31, which is fixedly connected to both sides of the partition block 1. The screw 31 is slidably connected to the interior of the first movable base 21 and the second movable base 214. A nut sleeve 32 is threadedly connected to the outer wall of one end of the screw 31. A handle 33 is fixedly connected to the outer wall of the nut sleeve 32. A rubber ring 34 is fixedly connected to one end of the nut sleeve 32. A pipe support 35 is fixedly connected to the top of the first movable base 21.
[0027] In practice: by pushing the handle 33, the nut sleeve 32 is rotated, so that the nut sleeve 32 can move forward along the screw 31 and move the rubber ring 34 forward so that it can be fixed against the first moving base 21 or the second moving base 214. The rubber ring 34 has good elasticity and can effectively avoid scratches caused by direct contact between hard objects. The pipe support 35 can support and reinforce the pipes extending from the plate heat exchanger 215.
[0028] All electrical devices in this plan are powered by an external power source.
[0029] Working Principle: In this integrated processing system, the processing flow of the high-fragrance concentrate is efficient and rigorous. The high-fragrance concentrate requiring enzyme inactivation is precisely poured into the enzymatic hydrolysis tank 24 via the feeding interface 27. Inside the enzymatic hydrolysis tank, the concentrate undergoes a decomposition reaction under set conditions, while the supporting heating device is activated to ensure the reaction proceeds fully. After decomposition is completed, the first pump 29 is activated to smoothly transport the reacted concentrate along the first conduit 210 to the enzyme inactivation tank 25, where enzyme inactivation is completed, terminating the enzymatic reaction. Once the enzyme inactivation process is finished, the second pump 211 is activated, drawing the enzyme-inactivated concentrate out through the second conduit 212 and precisely transferring it to the storage tank 26 for temporary storage. To rapidly cool the concentrate, a plate heat exchanger 215 on one side of the system is put into operation. The concentrate in the storage tank 26 is smoothly introduced into the plate heat exchanger 215 via the first pair of connecting pipes 213 and the second pair of connecting pipes 216, achieving rapid cooling through heat exchange. The entire process, including heating, enzyme inactivation, and cooling, is completed entirely in a closed space, effectively inhibiting aroma volatilization and maximizing the preservation of the rich flavor of the highly aromatic concentrate. The equipment's stability design is equally ingenious. By pushing the handle 33, the nut sleeve 32 rotates, spiraling forward along the screw 31, pushing the rubber ring 34 forward to tightly press against the first movable base 21 or the second movable base 214, thus achieving a stable fixation of the equipment. The elasticity of the rubber ring 34 effectively avoids scratches caused by direct contact with hard objects. In addition, the pipe support 35 provides stable support for the pipes extending from the plate heat exchanger 215, enhancing the stability and reliability of the entire system during operation.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A short-time enzyme inactivation device for a high-fragrance concentrate, comprising a separator (1), characterized in that: A heat exchange and cooling assembly (2) is provided on one side of the partition block (1); an auxiliary assembly (3) is provided on one side of the partition block (1); the heat exchange and cooling assembly (2) includes a first movable base (21), a support rod (22) is fixedly connected to the top of the first movable base (21), a reinforcing plate (23) is fixedly connected to the top of the support rod (22), an enzymatic hydrolysis tank (24), an enzyme inactivation liquid tank (25), and a storage tank (26) are fixedly installed inside the reinforcing plate (23), and a first pump (29) is fixedly installed on the top of the first movable base (21). One end of the pump (29) is fixedly connected to the bottom of the enzymatic hydrolysis tank (24), and the other end of the pump (29) is fixedly connected to the first conduit (210). One end of the first conduit (210) is fixedly connected to the top of the enzyme inactivation tank (25) and communicates with it. The top of the first movable base (21) is fixedly installed with the second pump (211). One end of the second pump (211) is fixedly connected to the bottom of the enzyme inactivation tank (25), and the other end of the pump (211) is fixedly connected to the second conduit (212). One end of the second conduit (212) is fixedly connected to the top of the storage tank (26) and communicates with it.
2. The short-time enzyme inactivation device for a high-aroma concentrate according to claim 1, characterized in that: The top of the liquid storage tank (26) is fixedly connected to a first pair of pipes (213). The heat exchange and cooling assembly (2) also includes a second movable base (214). A plate heat exchanger (215) is fixedly installed on the top of the second movable base (214). A second pair of pipes (216) is fixedly connected to one side of the plate heat exchanger (215). The second pair of pipes (216) and the first pair of pipes (213) are fixedly connected by a flange.
3. The short-time enzyme inactivation device for a high-aroma concentrate according to claim 1, characterized in that: The top of the enzymatic hydrolysis tank (24) is fixedly equipped with a feeding interface (27).
4. The short-time enzyme inactivation device for a high-aroma concentrate according to claim 1, characterized in that: The first movable base (21) is fixedly connected to an auxiliary base (28), and each auxiliary base (28) is movably connected to the bottom of the enzymatic hydrolysis tank (24), the enzyme inactivation tank (25), and the storage tank (26).
5. The short-time enzyme inactivation device for a high-aroma concentrate according to claim 1, characterized in that: The auxiliary component (3) includes a screw (31), which is fixedly connected to both sides of the partition block (1). The screw (31) is slidably connected to the inside of the first movable base (21) and the second movable base (214). A nut sleeve (32) is threadedly connected to the outer wall of one end of the screw (31). A handle (33) is fixedly connected to the outer wall of the nut sleeve (32). A rubber ring (34) is fixedly connected to one end of the nut sleeve (32).
6. The short-time enzyme inactivation device for a high-aroma concentrate according to claim 1, characterized in that: The top of the first movable base (21) is fixedly connected to a pipe support (35).