Efficient continuous gallstone extraction tank

CN224792888UActive Publication Date: 2026-09-25FUJIAN XIANYOU COUNTY NANFENG BIOCHEM
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Patent Information

Application Number
CN202522241597.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-25
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0003]在胆粉提取过程中,胆汁提纯是一个重要过程,需将溶剂与稠膏状胆汁倒入提取罐,通过加热及搅拌轴充分搅拌,使胆汁得以提纯,随后进入下一道工,然而加热时,会因为整体受热不均,导致局部胆汁与溶剂无法充分混合,致使提取率偏低,此外,胆汁提取完成后需人工清洗提取罐,导致生产效率较低

Benefits of technology

[0013]本实用新型的有益效果为:通过在提取罐内设置夹套层,且于搅拌轴内设有输气管,输气管与搅拌轴表面均开设出气孔,使提取罐内的胆汁与溶剂得以充分加热混合,从而提高胆汁提取率,同时,借助喷头及搅拌轴两侧的毛刷装置,提取完成后可直接对提取罐进行清洗,在节省人力的同时提升生产效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the gall powder field especially relates to a gall powder high -efficient continuous extraction tank, including the extraction tank, the clamping sleeve layer is fixedly connected with through the connecting block in the extraction tank, the bottom end is established with the through slot between the inside bottom end of clamping sleeve layer, the top of extraction tank is fixedly installed with the apron, the apron top middle is rotatably connected with the stirring shaft through the installation slot, and the installation slot front sets up the solvent feed port, rear sets up gallbladder feed port, through setting up the clamping sleeve layer in the extraction tank, and being equipped with the gas pipe in the stirring shaft, the gas pipe and the stirring shaft surface all open the gas hole, make the gallbladder in the extraction tank and the solvent can be heated mixed fully, thereby improving the gallbladder extraction rate, at the same time, with the help of the brush device of the spray head and the stirring shaft both sides, can directly clean the extraction tank after extraction, saves the labor at the same time and promotes the production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of bile powder technology, and in particular to a high-efficiency continuous extraction tank for bile powder. Background Technology

[0002] Bile powder is a powdered product made from the bile of qualified pigs, cattle, and other animals through collection, purification, and drying. It is rich in active ingredients such as bile acids and bilirubin and is widely used in the fields of medicine and feed additives.

[0003] In the bile powder extraction process, bile purification is an important step. Solvent and thick, paste-like bile are poured into an extraction tank and thoroughly stirred by heating and a stirring shaft to purify the bile before proceeding to the next step. However, during heating, uneven heating can cause localized areas where the bile and solvent cannot mix properly, resulting in a low extraction rate. In addition, the extraction tank needs to be manually cleaned after bile extraction, leading to low production efficiency. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency continuous extraction tank for bile powder.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency continuous extraction tank for bile powder includes an extraction tank with a jacket layer fixedly connected inside by a connecting block. A through groove is opened between the bottom end of the extraction tank and the bottom end of the inner side of the jacket layer. A cover plate is fixedly installed on the top of the extraction tank. A stirring shaft is rotatably connected to the top center of the cover plate through an installation groove. A solvent inlet is provided in front of the installation groove, and a bile inlet is provided behind it.

[0007] The stirring shaft is a hollow cylindrical structure. Stirring paddles are fixedly installed on both sides of the stirring shaft. Multiple first air outlet holes are opened on the surface of the stirring shaft. An L-shaped air supply pipe is installed inside the stirring shaft. The lower middle part of the vertical part of the L-shaped air supply pipe is connected to the horizontal part of the L-shaped air supply pipe through a four-way connector. The four-way connector is limited in the through groove. A motor is connected to the top of the stirring shaft. The motor is located above the top of the cover plate.

[0008] In addition, a preferred structure is that an air outlet is provided on one side of the upper half of the surface of the extraction tank, and a material outlet is provided on one side of the bottom.

[0009] In addition, a preferred structure is that the inner wall of the extraction tank is provided with multiple guide ribs.

[0010] In addition, the preferred structure is that water inlet pipes are connected to the left and right sides of the top of the cover plate, water outlet plates are connected to the bottom of the water inlet pipes, the water outlet plates are fixed to the left and right sides of the bottom of the cover plate, and multiple nozzles are fixedly installed at the bottom of the water outlet plates.

[0011] In addition, a preferred structure is that brushes are fixedly installed on both sides of the stirring paddle.

[0012] In addition, a preferred structure is that multiple second air outlets are provided on the outer side of the vertical part of the gas pipeline.

[0013] The beneficial effects of this utility model are as follows: by setting a jacket layer inside the extraction tank and providing a gas supply pipe inside the stirring shaft, and opening gas outlet holes on the surface of both the gas supply pipe and the stirring shaft, the bile and solvent in the extraction tank can be fully heated and mixed, thereby improving the bile extraction rate. At the same time, with the help of the nozzle and the brush devices on both sides of the stirring shaft, the extraction tank can be directly cleaned after extraction, which saves manpower and improves production efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency continuous extraction tank for bile powder proposed in this utility model;

[0015] Figure 2 This is a schematic diagram of the inner structure of a high-efficiency continuous extraction tank for bile powder proposed in this utility model.

[0016] Figure 3 This is a schematic diagram of the stirring shaft structure of a high-efficiency continuous extraction tank for bile powder proposed in this utility model;

[0017] Figure 4 This is a schematic diagram of the gas delivery pipe structure of a high-efficiency continuous extraction tank for bile powder proposed in this utility model;

[0018] Figure 5 This is a schematic diagram of the extraction tank structure of a high-efficiency continuous extraction tank for bile powder proposed in this utility model;

[0019] Figure 6 This is a schematic diagram of the bottom structure of the extraction tank of a high-efficiency continuous extraction tank for bile powder proposed in this utility model;

[0020] Figure 7 This is a schematic diagram of the cover plate structure of a high-efficiency continuous extraction tank for bile powder proposed in this utility model.

[0021] In the diagram: 1. Extraction tank; 11. Jacket layer; 12. Connecting block; 13. Air outlet; 14. Material outlet; 15. Through groove; 16. Guide rib; 2. Cover plate; 21. Mounting groove; 22. Solvent inlet; 23. Bile inlet; 24. Water inlet pipe; 25. Water outlet plate; 26. Nozzle; 3. Stirring shaft; 31. Stirring paddle; 32. Brush; 33. First air outlet; 34. Gas supply pipe; 35. Second air outlet; 36. Four-way connector; 37. Motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figure 1-7 A high-efficiency continuous extraction tank for bile powder includes an extraction tank 1, a cover plate 2, and a stirring shaft 3. A jacket layer 11 is fixedly connected to the extraction tank 1 through a connecting block 12. A through groove 15 is formed between the bottom end of the jacket layer 11 and the bottom end of the inner side of the jacket layer 11. The through groove 15 penetrates the extraction tank 1 and the bottom end of the jacket layer 11. A cover plate 2 is fixedly installed on the top of the extraction tank 1. A stirring shaft 3 is rotatably connected to the middle of the top of the cover plate 2 through an installation groove 21. The stirring shaft 3 is located inside the jacket layer 11. A solvent inlet 22 is provided in front of the installation groove 21, and a bile inlet 23 is provided behind it. The solvent inlet 22 and the bile inlet 23 are located on the top of the cover plate 2. In addition, an air outlet 13 is provided on one side of the upper half of the surface of the extraction tank 1, and a discharge outlet 14 is provided on one side of the bottom end. Multiple guide ribs 16 are provided on the inner wall of the extraction tank 1. The guide ribs 16 are located between the extraction tank 1 and the jacket layer 11.

[0024] The stirring shaft 3 is a hollow cylindrical structure. Stirring paddles 31 are fixedly installed on both sides of the stirring shaft 3. Brushes 32 are fixedly installed on both sides of the stirring paddles 31. The outer sides of the brushes 32 and stirring paddles 31 are in contact with the inner wall of the jacket layer 11. Multiple first air outlets 33 are opened on the surface of the stirring shaft 3. An L-shaped air supply pipe 34 is installed inside the stirring shaft 3. The lower part of the vertical part of the L-shaped air supply pipe 34 is connected to the horizontal part of the L-shaped air supply pipe 34 through a four-way connector 36. The four-way connector 36 is limited in the through groove 15. One side is aligned with the bottom of the extraction tank 1, and the other side is aligned with the bottom of the inner jacket layer 11. A motor 37 is connected to the top of the stirring shaft 3. The motor 37 is located above the top of the cover plate 2. In addition, multiple second air outlets 35 are opened on the outer side of the vertical part of the L-shaped air supply pipe 34.

[0025] Water inlet pipes 24 are connected to the top two sides of the cover plate 2. The water inlet pipes 24 are located on the left and right sides of the mounting groove 21. The bottom end of the water inlet pipes 24 is connected to the water outlet plate 25. The water outlet plate 25 is fixed to the left and right sides of the bottom end of the cover plate 2. The top end of the water outlet plate 25 is in contact with the bottom end of the cover plate 2. The water outlet plate 25 is located inside the jacket layer 11. Multiple nozzles 26 are fixedly installed at the bottom end of the water outlet plate 25.

[0026] In this embodiment, during use, the pre-treated thick paste-like bile is poured into the jacket layer 11 through the bile inlet 23 on one side of the top of the cover plate 2, and the solvent is poured into the jacket layer 11 through the solvent inlet 22 on the other side of the top of the cover plate 2. At this time, the outside of the gas supply pipe 34 is connected to the steam heater through a pipe. The steam heater delivers the heated steam through the gas supply pipe 34 in two parts. One part of the steam enters the stirring shaft 3 through multiple second vent holes 35 on the vertical surface of the gas supply pipe 34, and then enters the jacket layer 11 through multiple first vent holes 33 on the surface of the stirring shaft 3, thereby agitating the surrounding thick paste-like bile and solvent. The steam is heated, and another part of the heated steam enters the gap between the extraction tank 1 and the jacket layer 11 through the holes on both sides of the four-way connector 36. It quickly fills the gap between the extraction tank 1 and the jacket layer 11 through the multiple guide ribs 16 on the inner wall of the extraction tank 1, and heats the thick paste-like bile and solvent in the jacket layer 11. This allows the thick paste-like bile and solvent in the jacket layer 11 to be continuously and fully heated, improving the extraction rate of the thick paste-like bile. When it is heated to a certain temperature, the steam outlet 13 on one side of the extraction tank 1 is connected to the recovery device through a pipe to collect and recycle the steam in the gap between the extraction tank 1 and the jacket layer 11.

[0027] At this time, by starting the motor 37 at the top of the cover plate 2, the motor 37 drives the stirring shaft 3 to rotate in the jacket layer 11 through the mounting groove 21 at the top of the cover plate 2. The stirring shaft 3 drives the stirring paddles 31 on both sides to rotate in the jacket layer 11. The stirring paddles 31 stir and mix the solvent and thick paste bile that are being heated in the jacket layer 11. After the thick paste bile and solvent in the jacket layer 11 are stirred out by the impact, the motor 37 is stopped, the discharge port 14 at the bottom of the extraction tank 1 is opened, and a collection box is placed below the discharge port 14. At this time, the bile extracted in the jacket layer 11 will enter the collection box through the discharge port 14, and then the extracted bile will be transported to the next process through the collection box.

[0028] When cleaning the jacket layer 11 inside the extraction tank 1, the water inlet pipes 24 on the left and right sides of the top of the cover plate 2 are connected to the pump through pipes. The pump is then placed in the water source, and the pump delivers water through the pipes and water inlet pipes 24 to the water outlet plate 25. At this time, the water in the water outlet plate 25 will be sprayed out through multiple nozzles 26 at the bottom of the water outlet plate 25. After this continues for a period of time, the motor 37 is started. The motor 37 drives the stirring shaft 3 to rotate. The stirring shaft 3 drives the brushes 32 on both sides of the stirring paddle 31 to rotate, cleaning the residue adhering to the inner wall of the jacket layer 11. After this continues for a period of time, the residue is collected through the discharge port 14 at the bottom of the extraction tank 1 for processing, and then the next extraction of bile powder is carried out.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency continuous extraction tank for bile powder, comprising an extraction tank (1), characterized in that, The extraction tank (1) is fixedly connected to a jacket layer (11) by a connecting block (12). A through groove (15) is provided between the bottom end of the jacket layer (11) and the bottom end of the inner side of the jacket layer (11). A cover plate (2) is fixedly installed on the top of the extraction tank (1). A stirring shaft (3) is rotatably connected to the top center of the cover plate (2) through an installation groove (21). A solvent inlet (22) is provided in front of the installation groove (21), and a bile inlet (23) is provided behind it. The stirring shaft (3) is a hollow columnar structure. Stirring paddles (31) are fixedly installed on both sides of the stirring shaft (3). Multiple first air outlet holes (33) are opened on the surface of the stirring shaft (3). An L-shaped air supply pipe (34) is provided inside the stirring shaft (3). The lower part of the vertical part of the L-shaped air supply pipe (34) is connected to the horizontal part of the L-shaped air supply pipe (34) through a four-way connector (36). The four-way connector (36) is limited in the through groove (15). A motor (37) is connected to the top of the stirring shaft (3). The motor (37) is located above the top of the cover plate (2).

2. The efficient continuous extraction tank for bile powder according to claim 1, characterized in that, The extraction tank (1) has an air outlet (13) on one side of the upper half of its surface and a material outlet (14) on one side of its bottom.

3. The efficient continuous extraction tank for bile powder according to claim 1, characterized in that, The inner wall of the extraction tank (1) is provided with multiple guide ribs (16).

4. The efficient continuous extraction tank for bile powder according to claim 1, characterized in that, The top left and right sides of the cover plate (2) are connected to water inlet pipes (24), the bottom end of the water inlet pipes (24) is connected to water outlet plate (25), the water outlet plate (25) is fixed to the bottom left and right sides of the cover plate (2), and multiple nozzles (26) are fixedly installed at the bottom end of the water outlet plate (25).

5. The efficient continuous extraction tank for bile powder according to claim 1, characterized in that, Brushes (32) are fixedly installed on both sides of the stirring paddle (31).

6. The efficient continuous extraction tank for bile powder according to claim 1, characterized in that, Multiple second air outlets (35) are provided on the outer side of the vertical part of the gas transmission pipe (34).