A fruit juice beverage production filtering apparatus

Abstract

The application provides a fruit juice beverage production filtering equipment and belongs to the technical field of filtering equipment. The fruit juice beverage production filtering equipment comprises a rack and a filtering assembly. The filtering assembly comprises a filtering barrel, a rotating spiral, a filter element belt, a guide roller, a winding roller and a backflushing element. The filtering barrel is fixedly connected with the rack. The rotating spiral is rotatably installed in the filtering barrel. The filter element belt is in a rolled structure in an initial state. The filter element belt roll is placed on one side of the upper portion of the rack. The free end of the filter element belt passes through the bottom of the filtering barrel and the side of the guide roller in sequence and is wound on the outside of the winding roller. The output end of the backflushing element is close to the bottom of one side of the filter element belt. The replacement and cleaning of the filter element belt can be completed without stopping the machine, the time loss caused by stopping the machine to replace the filter is avoided, and the continuity and overall efficiency of the filtering operation are greatly improved.

Description

Technical Field

[0001] This application relates to the field of filtration equipment, and more specifically, to a filtration device for producing fruit juice beverages. Background Technology

[0002] In the process of juice production, the fruit needs to be crushed and the pulp and juice separated. Therefore, filtration equipment is used. However, frequently used filtration equipment requires the filter cartridge to be replaced regularly. Many filtration devices require pausing the filtration operation when the filter cartridge is replaced, which wastes time and reduces the filtration efficiency.

[0003] In the production process of fruit juice beverages, after the fruit is washed and crushed, it needs to be filtered to separate the pulp from the juice in order to ensure the clarity and taste of the finished juice. However, the filtration equipment commonly used in the industry generally relies on filter cartridges for fine filtration, and these cartridges are prone to clogging after long-term use due to excessive fruit pulp retention, requiring regular replacement.

[0004] More importantly, the filter replacement process for most filtration devices requires pausing the entire filtration operation. Operators must first stop the machine, disassemble equipment parts, remove the old filter and replace it with a new one, and then restart the equipment after debugging. This series of operations not only consumes a lot of manual time, but also causes the filtration process to be interrupted, directly affecting the continuity of production and significantly reducing the overall filtration efficiency and production progress. Utility Model Content

[0005] To overcome the above shortcomings, this application provides a fruit juice beverage production filtration device, which aims to improve the problem that operators need to first stop the machine, disassemble equipment parts, remove the old filter element and replace it with a new filter element, and then re-adjust and start the equipment. This series of operations not only consumes a lot of manual time, but also causes the filtration process to be interrupted, directly affecting the continuity of production and significantly reducing the overall filtration efficiency and production progress.

[0006] This application provides a fruit juice beverage production filtration device, including a frame and a filtration assembly. The filtration assembly includes a filter barrel, a rotating screw, a filter belt, a guide roller, a winding roller, and a backflush component. The filter barrel is fixedly connected to the frame. The rotating screw is rotatably installed inside the filter barrel. The filter belt is initially in a rolled-up structure. The rolled filter belt is placed on one side of the upper part of the frame. The free end of the filter belt passes through the bottom of the filter barrel and one side of the guide roller in sequence and is wound up outside the winding roller. The output end of the backflush component is fixedly connected to the frame and is close to the bottom of the filter belt.

[0007] In one specific implementation, the bottom of the filter bucket is provided with a first mesh body and a second mesh body, the inner side of the first mesh body is flush with the inner wall of the filter bucket, the second mesh body is fixedly connected to the filter bucket, and the filter element belt passes between the first mesh body and the second mesh body.

[0008] In one specific implementation, an outlet bucket is provided on one side of the filter bucket.

[0009] In one specific implementation, the rotating screw includes a first motor and a screw rod. The output end of the first motor is fixedly connected to one side of the outlet bucket. One end of the screw rod is rotatably connected to the filter bucket, and the other end of the screw rod is rotatably connected to the outlet bucket. The output end of the first motor is fixedly connected to one end of the screw rod.

[0010] In one specific implementation, the guide roller includes a first roller body, a second roller body, a third roller body, and a fourth roller body. The first roller body, the second roller body, the third roller body, and the fourth roller body are all rotatably connected to the frame, and the filter belt passes sequentially through one side of the first roller body, the second roller body, the third roller body, and the fourth roller body.

[0011] In one specific implementation, the take-up roller includes a second motor and a fifth roller body. The fifth roller body is rotatably connected to the frame, the second motor is fixedly connected to the frame, and the output end of the second motor is fixedly connected to one end of the fifth roller body. One side of the filter belt is wound around the outside of the fifth roller body.

[0012] In one specific implementation, the backflush component includes a water pump and a backflush head, the backflush head being fixedly connected to the frame, and the output end of the water pump being connected to the backflush head.

[0013] In one specific implementation, a juice tank is provided below the filter barrel on the frame, and a wastewater tank is provided below the backflushing head on the frame.

[0014] Beneficial Effects: This application provides a fruit juice beverage production filtration device. In actual operation, the crushed fruit raw material is first conveyed into the filter tank. The inclined filter tank works in conjunction with the internal rotating screw. As the raw material is conveyed along the tank, the juice permeates through the filter belt at the bottom of the filter tank, completing the filtration. The retained fruit pulp continues to be conveyed by the rotating screw and is eventually discharged from one side of the filter tank. When the filter belt at the bottom of the filter tank needs to be replaced due to excessive fruit pulp retention, the entire filtration operation does not need to be stopped. After starting the winding roller, its winding end will wind the used filter belt. The recycling process involves removing the old filter cartridges from the bottom of the filter canister. Simultaneously, unused filter cartridges rolled up on the frame are automatically unrolled and transported to the bottom of the filter canister to take over the filtration operation, ensuring continuous filtration. During this process, the backwash unit is activated, and the water pump delivers cleaning water to the backwash head. The backwash head continuously sprays clean water onto the bottom of the filter cartridges during the recycling process, achieving online backwashing and cleaning of the filter cartridges. The entire operation can complete the replacement and cleaning of the filter cartridges without stopping the machine, effectively avoiding time losses caused by downtime for filter replacement and significantly improving the continuity and overall efficiency of the filtration operation. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the fruit juice beverage production filtration equipment provided in the embodiments of this application; Figure 2 A partial structural schematic diagram of the rack provided for an embodiment of this application; Figure 3 A partial structural schematic diagram of the first and second mesh bodies provided for embodiments of this application; Figure 4 A partial structural schematic diagram of the rotating screw provided in the embodiments of this application; Figure 5 A partial structural schematic diagram of the filter belt provided in the embodiments of this application; Figure 6 This is a partial structural schematic diagram of the recoil member provided in the embodiments of this application.

[0017] In the diagram: 100-Frame; 110-Juice tank; 120-Wastewater tank; 200-Filter assembly; 210-Filter barrel; 211-First mesh; 212-Second mesh; 213-Outlet barrel; 220-Rotating screw; 221-First motor; 222-Screw rod; 230-Filter belt; 240-Guide roller; 241-First roller; 242-Second roller; 243-Third roller; 244-Fourth roller; 250-Take-up roller; 251-Second motor; 252-Fifth roller; 260-Backflush component; 261-Water pump; 262-Backflush head. Detailed Implementation

[0018] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.

[0019] Please see Figure 1 This application provides a fruit juice beverage production filtration device, including a frame 100 and a filter assembly 200.

[0020] Please see Figures 1-6The filter assembly 200 includes a filter barrel 210, a rotating screw 220, a filter cartridge 230, a guide roller 240, a take-up roller 250, and a backflush component 260. The filter barrel 210 is fixedly connected to the frame 100. The rotating screw 220 is rotatably installed inside the filter barrel 210. The filter cartridge 230 is initially in a rolled-up structure, with the roll of filter cartridge 230 placed on one side of the upper part of the frame 100. The free end of the filter cartridge 230 passes through the bottom of the filter barrel 210 and one side of the guide roller 240 in sequence and is wound up outside the take-up roller 250. The output end of the backflush component 260 is fixedly connected to the frame 100. The bottom of the filter cartridge 230 is near the output end of the filter cartridge 230. A first mesh 211 and a second mesh 212 are respectively provided at the bottom of the filter barrel 210. The inner side of the first mesh 211 is flush with the inner wall of the filter barrel 210. The second mesh 212 is fixedly connected to the filter barrel 210. The filter cartridge 230 passes between the first mesh 211 and the second mesh 212. An outlet barrel 213 is provided on one side of the filter barrel 210. The rotating screw 220 includes a first motor 221 and a screw rod 222. The output end of the first motor 221 is fixedly connected to one side of the outlet barrel 213, and one end of the screw rod 222 is connected to the filter barrel 210. A rotating connection is established, with the other end of the spiral rod 222 rotatably connected to the outlet bucket 213. The output end of the first motor 221 is fixedly connected to one end of the spiral rod 222. The guide roller 240 includes a first roller body 241, a second roller body 242, a third roller body 243, and a fourth roller body 244. The first roller body 241, the second roller body 242, the third roller body 243, and the fourth roller body 244 are all rotatably connected to the frame 100. The filter belt 230 passes sequentially through one side of the first roller body 241, the second roller body 242, the third roller body 243, and the fourth roller body 244. The take-up roller 250 includes a second motor 251 and a second motor 252. The five roller body 252 is rotatably connected to the frame 100. The second motor 251 is fixedly connected to the frame 100. The output end of the second motor 251 is fixedly connected to one end of the fifth roller body 252. The filter belt 230 is wound on one side outside the fifth roller body 252. The backflushing component 260 includes a water pump 261 and a backflushing head 262. The backflushing head 262 is fixedly connected to the frame 100. The output end of the water pump 261 is connected to the backflushing head 262. The frame 100 is provided with a juice tank 110 below the filter barrel 210 and a wastewater tank 120 below the backflushing head 262.

[0021] The working principle of this fruit juice beverage production filtration equipment is as follows: The equipment uses a frame 100 as its mounting base. Through the coordinated operation of the various components of the filtration assembly 200, efficient separation of fruit juice and pulp is achieved. The specific working principle is as follows: First, the crushed fruit raw material is conveyed into the inclined filter barrel 210. The first motor 221 of the rotating screw 220 is started, and the output end of the first motor 221 drives the screw rod 222 to rotate inside the filter barrel 210, pushing the raw material along the inclined barrel towards the outlet barrel 213. During this process, the juice is filtered through the filter belt 230 between the first mesh 211 and the second mesh 212 at the bottom of the filter barrel 210. The filtered juice drips into the juice tank 110 below for collection, while the fruit pulp that is trapped continues to be conveyed with the screw rod 222 and is finally discharged through the outlet barrel 213. When the filter belt 230 needs to be replaced due to excessive fruit pulp, there is no need to stop the machine. The second motor 251 of the winding roller 250 is started, and the output end of the second motor 251... The fifth roller 252 rotates to recycle the used filter cartridge 230. At the same time, the unused filter cartridge 230 rolled up on one side of the upper part of the frame 100 automatically unrolls and is guided by the first roller 241 of the guide roller 240, and accurately delivered to the first mesh 211 and the second mesh 212 at the bottom of the filter barrel 210 to take over the filtration operation. At the same time, the backwashing component 260 starts synchronously, and the water pump 261 delivers cleaning water to the backwash head 262. The backwash head 262 sprays clean water onto the bottom of the filter cartridge 230 during the recycling process to achieve online backwashing and cleaning of the filter cartridge 230. The wastewater generated during cleaning falls into the wastewater tank 120 below for collection. Through the linkage of various components, the equipment realizes continuous operation of filtration, filter cartridge replacement and cleaning.

[0022] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

Claims

1. A fruit juice beverage production filtration device, characterized in that, include Rack (100); A filter assembly (200) includes a filter barrel (210), a rotating screw (220), a filter element belt (230), a guide roller (240), a take-up roller (250), and a backflushing component (260). The filter barrel (210) is inclined and fixedly connected to the frame (100). The rotating screw (220) is rotatably installed inside the filter barrel (210). The filter element belt (230)... The initial state is a rolled structure. The filter belt (230) is placed on the upper side of the frame (100). The free end of the filter belt (230) passes through the bottom of the filter barrel (210) and the side of the guide roller (240) in sequence and is wound up outside the take-up roller (250). The output end of the backflush member (260) is fixedly connected to the frame (100). The output end of the backflush member (260) is close to the bottom of the side of the filter belt (230).

2. The fruit juice beverage production filtration equipment according to claim 1, characterized in that, The bottom of the filter barrel (210) is provided with a first mesh body (211) and a second mesh body (212). The inner side of the first mesh body (211) is flush with the inner wall of the filter barrel (210). The second mesh body (212) is fixedly connected to the filter barrel (210). The filter element belt (230) passes between the first mesh body (211) and the second mesh body (212).

3. The fruit juice beverage production filtration equipment according to claim 1, characterized in that, An outlet bucket (213) is provided on one side of the filter bucket (210).

4. The fruit juice beverage production filtration equipment according to claim 3, characterized in that, The rotating screw (220) includes a first motor (221) and a screw rod (222). The output end of the first motor (221) is fixedly connected to one side of the outlet bucket (213). One end of the screw rod (222) is rotatably connected to the filter bucket (210), and the other end of the screw rod (222) is rotatably connected to the outlet bucket (213). The output end of the first motor (221) is fixedly connected to one end of the screw rod (222).

5. The fruit juice beverage production filtration equipment according to claim 1, characterized in that, The guide roller (240) includes a first roller body (241), a second roller body (242), a third roller body (243), and a fourth roller body (244). The first roller body (241), the second roller body (242), the third roller body (243), and the fourth roller body (244) are all rotatably connected to the frame (100). The filter belt (230) passes through one side of the first roller body (241), the second roller body (242), the third roller body (243), and the fourth roller body (244) in sequence.

6. The fruit juice beverage production filtration equipment according to claim 1, characterized in that, The take-up roller (250) includes a second motor (251) and a fifth roller body (252). The fifth roller body (252) is rotatably connected to the frame (100). The second motor (251) is fixedly connected to the frame (100). The output end of the second motor (251) is fixedly connected to one end of the fifth roller body (252). One side of the filter belt (230) is wound around the outside of the fifth roller body (252).

7. The fruit juice beverage production filtration equipment according to claim 1, characterized in that, The backflush component (260) includes a water pump (261) and a backflush head (262). The backflush head (262) is fixedly connected to the frame (100), and the output end of the water pump (261) is connected to the backflush head (262).

8. The fruit juice beverage production filtration equipment according to claim 7, characterized in that, The frame (100) is provided with a juice tank (110) below the filter barrel (210), and the frame (100) is provided with a wastewater tank (120) below the backflushing head (262).

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