Nitrogen-doped device
Patent Information
- Application Number
- CN202522309179.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]本实用新型提供氮掺杂装置,旨在解决目前使用的现有载硫活性炭装置存在硫易流失、结构不合理问题,影响吸附效率和性能的问题
在使用本氮掺杂装置时,首先通过进料斗向中和桶加入原液,酸碱注入管根据PH检测器的检测结果注入适量酸碱物质调节原液酸碱度,调节后的原液经控制阀管一流入过滤桶,分流件和分流通道使原液均匀分布,经过滤板和过滤凹槽进行过滤,有效拦截杂质,提高过滤效率,减少杂质对后续反应的干扰。过滤后的液体继续向下流动,进入加热器进行加热处理,为氮掺杂反应提供适宜温度。反应过程中产生的气体通过气体收集组件的控制阀管二进入收集瓶,最终由控制阀门排出或进行后续处理,实现反应气体的有效收集和管理,避免气体逸散造成污染或资源浪费。当需要清洗过滤组件时,清洗剂存放桶中的清洗剂通过控制阀三注入过滤桶,对过滤组件进行清洗,清洗后的废液流入废液槽,水泵通过进液管将废液抽出,经出液管重新注入过滤桶进行循环利用,若废液达到一定量或不符合循环使用要求,则通过排水管排出。本装置通过多层过滤组件的优化设计,提高了过滤效率和精度,减少了杂质对活性炭吸附性能的影响;同时,气体收集组件和废液循环回收组件的设置,提高了资源利用率,降低了环境污染风险,一定程度上解决了现有载硫活性炭装置存在硫易流失、结构不合理问题,从而有效提升了吸附效率和整体性能。
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Figure CN224792967U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of sulfur-loaded activated carbon technology, and particularly relates to nitrogen doping devices. Background Technology
[0002] Sulfur-loaded activated carbon is a material that uses activated carbon as a carrier and loads sulfur or other active components to enhance its adsorption capacity for specific substances (such as mercury and sulfides). It is commonly used in environmental and industrial treatment fields such as desulfurization and mercury removal. During the preparation process, sulfur can be loaded onto the surface of activated carbon through physical adsorption or chemical bonding. The presence of sulfur can significantly improve the adsorption performance of activated carbon for pollutants such as mercury because it can chemically react with mercury to form stable compounds, such as mercuric sulfide (HgS), thus effectively preventing secondary escape of mercury. Furthermore, factors such as the sulfur content, specific surface area, pore structure, and the form in which sulfur exists all affect the adsorption efficiency of sulfur-loaded activated carbon.
[0003] Existing sulfur-loaded activated carbon devices have some problems in practical applications. For example, the sulfur immobilization effect is not ideal, which makes sulfur easy to be lost during use and reduces the adsorption efficiency. The structural design of the device may not be optimized, resulting in insufficient contact between the activated carbon and the gas or liquid to be treated, which affects the adsorption performance. Utility Model Content
[0004] This invention provides a nitrogen-doping device, which aims to solve the problems of easy sulfur loss and unreasonable structure in existing sulfur-loaded activated carbon devices, which affect adsorption efficiency and performance.
[0005] This invention is implemented as follows: a nitrogen doping device includes: a heater; a multi-layer filter assembly mounted on the heater, the multi-layer filter assembly being used for filtration; a pH pre-adjustment assembly mounted on top of the multi-layer filter assembly, the pH pre-adjustment assembly being used for pre-treating the raw solution; a gas collection assembly mounted on top of the multi-layer filter assembly, the gas collection assembly being used for collecting reaction gases; a filter assembly cleaning assembly mounted on top of the multi-layer filter assembly, the filter assembly cleaning assembly being used for cleaning the multi-layer filter assembly; and a waste liquid recycling assembly mounted at the bottom of the multi-layer filter assembly, the waste liquid recycling assembly being used for recycling waste liquid.
[0006] Preferably, the multi-layer filter assembly includes: a filter barrel fixedly installed inside the heater, a flow divider fixedly installed on the filter barrel, a flow divider channel opened on the flow divider, a filter plate fixedly installed inside the filter barrel, and a filter groove opened on the inner side of the filter plate.
[0007] Preferably, the diverter, diverter channel, filter plate, and filter groove are provided in three sets, and the three sets of diverter, diverter channel, filter plate, and filter groove are equidistantly arranged inside the filter barrel.
[0008] Preferably, the pH pre-adjustment assembly includes: a control valve pipe fixedly installed on the top of the filter tank, a neutralization tank fixedly installed on the top of the control valve pipe, a feed hopper fixedly installed on the top of the neutralization tank, a pH detector fixedly installed on the top of the neutralization tank, and an acid / base injection pipe fixedly installed on the top of the neutralization tank.
[0009] Preferably, the gas collection assembly includes: a control valve pipe two fixedly installed on the top of the filter barrel, a collection bottle fixedly installed on the top of the control valve pipe two, and a control valve fixedly installed on the top of the collection bottle.
[0010] Preferably, the filter assembly cleaning assembly includes: a control valve three fixedly installed on the top of the filter tank, a cleaning agent storage tank fixedly installed on the top of the control valve three, and an injection pipe fixedly installed on the top of the cleaning agent storage tank.
[0011] Preferably, the waste liquid recycling assembly includes: a waste liquid tank fixedly installed at the bottom of the filter tank, a water pump fixedly installed at the top of the waste liquid tank, an outlet pipe fixedly installed at the top of the water pump, and one end of the outlet pipe fixedly installed inside the filter tank.
[0012] Preferably, the waste liquid recycling assembly further includes: an inlet pipe fixedly installed at one end of the water pump, one end of the inlet pipe fixedly installed on one side of the waste liquid tank, and a drain pipe fixedly installed on one side of the waste liquid tank.
[0013] Compared with related technologies, the nitrogen-doped device provided by this utility model has the following advantages: When using this nitrogen doping device, the raw solution is first added to the neutralization tank through the feed hopper. The acid-base injection pipe injects appropriate amounts of acid or alkali substances to adjust the pH of the raw solution based on the pH detector results. The adjusted raw solution flows into the filter tank through control valve one. The flow divider and flow channel ensure even distribution of the raw solution. It is then filtered through the filter plate and filter grooves, effectively intercepting impurities, improving filtration efficiency, and reducing interference from impurities in subsequent reactions. The filtered liquid continues to flow downwards into the heater for heating, providing a suitable temperature for the nitrogen doping reaction. Gases generated during the reaction enter the collection bottle through control valve two of the gas collection assembly, and are ultimately discharged by the control valve or subjected to further treatment, achieving effective collection and management of reaction gases and preventing gas escape that could cause pollution or resource waste. When cleaning the filter assembly is required, cleaning agent from the cleaning agent storage tank is injected into the filter tank through control valve three to clean the filter assembly. The waste liquid after cleaning flows into the waste liquid tank, and the water pump extracts the waste liquid through the inlet pipe and re-injects it into the filter tank through the outlet pipe for recycling. If the waste liquid reaches a certain volume or does not meet the recycling requirements, it is discharged through the drain pipe. This device improves filtration efficiency and precision through the optimized design of multi-layer filtration components, reducing the impact of impurities on the adsorption performance of activated carbon. At the same time, the inclusion of gas collection components and waste liquid recycling components improves resource utilization and reduces the risk of environmental pollution. It also solves, to some extent, the problems of easy sulfur loss and unreasonable structure in existing sulfur-loaded activated carbon devices, thereby effectively improving adsorption efficiency and overall performance. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the multi-layer filter assembly structure of this utility model; Figure 3 This is a schematic diagram of the pH pre-adjustment component of this utility model; Figure 4 This is a schematic diagram of the gas collection component structure of this utility model; Figure 5 This is a schematic diagram of the filter assembly cleaning assembly structure of this utility model; Figure 6 This is a schematic diagram of the waste liquid recycling component of this utility model.
[0015] In the diagram: 1. Heater; 2. Multi-layer filter assembly; 3. pH pre-adjustment assembly; 4. Gas collection assembly; 5. Filter assembly cleaning assembly; 6. Waste liquid recycling assembly; 201. Filter barrel; 202. Diverter; 203. Diverter channel; 204. Filter plate; 205. Filter groove; 301. Control valve pipe one; 302. Neutralization tank; 303. Feed hopper; 304. pH detector; 305. Acid / alkali injection pipe; 401. Control valve pipe two; 402. Collection bottle; 403. Control valve; 501. Control valve three; 502. Cleaning agent storage tank; 503. Injection pipe; 601. Waste liquid tank; 602. Water pump; 603. Discharge pipe; 604. Inlet pipe; 605. Drain pipe. Detailed Implementation
[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0017] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0018] Example 1 A preferred embodiment of the nitrogen-doping device provided by this utility model is, for example... Figures 1 to 6 The nitrogen doping device includes: a heater 1; a multi-layer filter assembly 2 mounted on the heater 1 for filtration; a pH pre-conditioning assembly 3 mounted on top of the multi-layer filter assembly 2 for pre-treating the raw solution; a gas collection assembly 4 mounted on top of the multi-layer filter assembly 2 for collecting reaction gases; a filter cleaning assembly 5 mounted on top of the multi-layer filter assembly 2 for cleaning the multi-layer filter assembly 2; and a waste liquid recycling assembly 6 mounted at the bottom of the multi-layer filter assembly 2 for recycling waste liquid.
[0019] In this embodiment, the multilayer filter assembly 2 includes: a filter barrel 201 fixedly installed inside the heater 1, a flow divider 202 fixedly installed on the filter barrel 201, a flow divider channel 203 opened on the flow divider 202, a filter plate 204 fixedly installed inside the filter barrel 201, and a filter groove 205 opened on the inner side of the filter plate 204.
[0020] In this embodiment, three sets of diverting components 202, diverting channels 203, filter plates 204, and filter grooves 205 are provided, and the three sets of diverting components 202, diverting channels 203, filter plates 204, and filter grooves 205 are equidistantly arranged inside the filter barrel 201.
[0021] In this embodiment, the pH pre-adjustment component 3 includes: a control valve pipe 301 fixedly installed on the top of the filter tank 201, a neutralization tank 302 fixedly installed on the top of the control valve pipe 301, a feed hopper 303 fixedly installed on the top of the neutralization tank 302, a pH detector 304 fixedly installed on the top of the neutralization tank 302, and an acid-base injection pipe 305 fixedly installed on the top of the neutralization tank 302.
[0022] In this embodiment, the gas collection assembly 4 includes: a control valve pipe 401 fixedly installed on the top of the filter barrel 201, a collection bottle 402 fixedly installed on the top of the control valve pipe 401, and a control valve 403 fixedly installed on the top of the collection bottle 402.
[0023] Example 2 Based on Embodiment 1, a preferred embodiment of the nitrogen-doped device provided by this invention is, for example... Figures 1 to 6 As shown: The filter assembly cleaning assembly 5 includes: a control valve 3 501 fixedly installed on the top of the filter tank 201, a cleaning agent storage tank 502 fixedly installed on the top of the control valve 3 501, and an injection pipe 503 fixedly installed on the top of the cleaning agent storage tank 502.
[0024] In this embodiment, the waste liquid recycling component 6 includes: a waste liquid tank 601 fixedly installed at the bottom of the filter tank 201, a water pump 602 fixedly installed at the top of the waste liquid tank 601, an outlet pipe 603 fixedly installed at the top of the water pump 602, and one end of the outlet pipe 603 fixedly installed inside the filter tank 201.
[0025] In this embodiment, the waste liquid recycling component 6 further includes: an inlet pipe 604 fixedly installed at one end of the water pump 602, one end of the inlet pipe 604 fixedly installed on one side of the waste liquid tank 601, and a drain pipe 605 fixedly installed on one side of the waste liquid tank 601.
[0026] When using this nitrogen doping device, the raw solution is first added to the neutralization tank 302 through the feed hopper 303. The acid-base injection pipe 305 injects an appropriate amount of acid or base substance to adjust the pH of the raw solution based on the detection result of the pH detector 304. The adjusted raw solution flows into the filter tank 201 through the control valve pipe 301. The flow divider 202 and flow divider channel 203 ensure even distribution of the raw solution. The solution is then filtered through the filter plate 204 and filter groove 205, effectively intercepting impurities, improving filtration efficiency, and reducing interference from impurities to subsequent reactions. The filtered liquid continues to flow downwards into the heater 1 for heating treatment, providing a suitable temperature for the nitrogen doping reaction. Gases generated during the reaction enter the collection bottle 402 through the control valve pipe 401 of the gas collection assembly 4, and are finally discharged by the control valve 403 or subjected to further treatment, achieving effective collection and management of reaction gases and preventing gas escape that could cause pollution or resource waste. When the filter components need cleaning, the cleaning agent in the cleaning agent storage tank 502 is injected into the filter tank 201 through the control valve 501 to clean the filter components. The cleaning waste liquid flows into the waste liquid tank 601, and the water pump 602 extracts the waste liquid through the inlet pipe 604 and re-injects it into the filter tank 201 through the outlet pipe 603 for recycling. If the waste liquid reaches a certain amount or does not meet the recycling requirements, it is discharged through the drain pipe 605. This device improves filtration efficiency and accuracy and reduces the impact of impurities on the adsorption performance of activated carbon through the optimized design of the multi-layer filter components 2. At the same time, the setting of the gas collection component 4 and the waste liquid recycling component 6 improves resource utilization and reduces the risk of environmental pollution. It solves to some extent the problems of easy sulfur loss and unreasonable structure in existing sulfur-loaded activated carbon devices, thereby effectively improving adsorption efficiency and overall performance.
[0027] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0028] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0029] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A nitrogen-doped device, characterized in that, include: Heater (1); A multi-layer filter assembly (2) is mounted on the heater (1) for filtration; The pH pre-adjustment component (3) is mounted on top of the multi-layer filter assembly (2) and is used to pre-treat the original solution. A gas collection assembly (4) is mounted on top of the multi-layer filter assembly (2), the gas collection assembly (4) being used to collect the reaction gas; A filter assembly cleaning assembly (5) is mounted on top of the multi-layer filter assembly (2), and the filter assembly cleaning assembly (5) is used to clean the multi-layer filter assembly (2); Waste liquid recycling assembly (6) is installed at the bottom of the multi-layer filter assembly (2), and the waste liquid recycling assembly (6) is used to recycle waste liquid.
2. The nitrogen-doped device as described in claim 1, characterized in that, The multi-layer filter assembly (2) includes: A filter barrel (201) is fixedly installed inside the heater (1). A flow divider (202) is fixedly installed on the filter barrel (201). A flow divider channel (203) is opened on the flow divider (202). A filter plate (204) is fixedly installed inside the filter barrel (201). A filter groove (205) is opened on the inner side of the filter plate (204).
3. The nitrogen-doped device as described in claim 2, characterized in that, The diversion component (202), diversion channel (203), filter plate (204), and filter groove (205) are provided in three sets, and the three sets of diversion components (202), diversion channel (203), filter plate (204), and filter groove (205) are equidistantly arranged inside the filter barrel (201).
4. The nitrogen-doped device as described in claim 2, characterized in that, The pH pre-adjustment component (3) includes: A control valve pipe (301) is fixedly installed on the top of the filter tank (201). A neutralization tank (302) is fixedly installed on the top of the control valve pipe (301). A feed hopper (303) is fixedly installed on the top of the neutralization tank (302). A pH detector (304) is fixedly installed on the top of the neutralization tank (302). An acid-base injection pipe (305) is fixedly installed on the top of the neutralization tank (302).
5. The nitrogen-doped device as described in claim 2, characterized in that, The gas collection assembly (4) includes: A control valve pipe two (401) is fixedly installed on the top of the filter barrel (201). A collection bottle (402) is fixedly installed on the top of the control valve pipe two (401). A control valve (403) is fixedly installed on the top of the collection bottle (402).
6. The nitrogen-doped device as described in claim 2, characterized in that, The filter cleaning component (5) includes: A control valve three (501) is fixedly installed on the top of the filter tank (201). A cleaning agent storage tank (502) is fixedly installed on the top of the control valve three (501). An injection pipe (503) is fixedly installed on the top of the cleaning agent storage tank (502).
7. The nitrogen-doped device as described in claim 2, characterized in that, The waste liquid recycling component (6) includes: A waste liquid tank (601) is fixedly installed at the bottom of the filter bucket (201). A water pump (602) is fixedly installed at the top of the waste liquid tank (601). An outlet pipe (603) is fixedly installed at the top of the water pump (602). One end of the outlet pipe (603) is fixedly installed inside the filter bucket (201).
8. The nitrogen-doped device as claimed in claim 7, characterized in that, The waste liquid recycling component (6) also includes: An inlet pipe (604) is fixedly installed at one end of the water pump (602), and one end of the inlet pipe (604) is fixedly installed on one side of the waste liquid tank (601). A drain pipe (605) is fixedly installed on one side of the waste liquid tank (601).