Dust removal equipment with replaceable cartridge
Patent Information
- Application Number
- CN202522325888.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0005]为了克服常见的除尘设备,由于操作空间狭小,容易造成误操作或安装不到位,导致滤筒接口磨损或密封圈损坏的问题
1、分离组件的结构设置,可以将料筒更换部分从主机外壳中抽离出来,形成独立的操作空间,移动轮支撑分离壳重量,避免倾翻风险,提供更大操作空间,从而提高更换料筒的效率,减少了设备停机时间;
Smart Images

Figure CN224793092U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal equipment cylinder replacement technology, and in particular to a dust removal equipment with an easy-to-replace cylinder. Background Technology
[0002] Dust removal equipment is an environmentally friendly device used in industrial production processes to handle dust and pollutants. The main purpose of this equipment is to remove particulate matter from the air through an effective filtration structure, thereby ensuring a safe and clean working environment and meeting relevant environmental protection requirements. It is mainly used in enterprises that generate a large amount of dust or fine particulate matter during the production process, such as wood processing, metal polishing, and chemical manufacturing. This type of dust removal equipment can effectively capture and collect these particulate matter, preventing them from entering the atmosphere and causing pollution, while also protecting the health of workers.
[0003] Common dust removal equipment operates in enclosed spaces or high-dust environments, where operators have limited visibility and operating space, making them prone to misoperation or improper installation, which can affect the equipment's sealing and filtration efficiency. Frequent replacements can also lead to wear and tear on the filter cartridge interfaces and damage to the sealing rings due to improper operation, resulting in air leakage, reduced efficiency, and other malfunctions.
[0004] Therefore, for the dust removal equipment mentioned above, due to the small operating space, it is easy to cause misoperation or improper installation, resulting in wear of the filter cartridge interface or damage to the sealing ring. There is an urgent need to design a new type of dust removal equipment that is easy to replace the filter cartridge. Utility Model Content
[0005] To overcome the common problem of dust removal equipment being prone to misoperation or improper installation due to limited operating space, resulting in wear of filter cartridge interfaces or damage to sealing rings.
[0006] The technical solution of this utility model is as follows: a dust removal device for easy replacement of the material cylinder, including a shell; and a top plate disposed on the upper end of the shell, an installation plate connected to the inner side of the shell, a snap ring installed at the surface opening of the installation plate, and one end of the material cylinder body snapped to the inside of the snap ring, four support legs disposed at the lower end of the shell, and a separation component disposed on the outer side of the shell, the separation component including a sliding module, a splitting module, an auxiliary support module and a convenient replacement module, the sliding module providing a path and movement limit for the movement of the splitting module, the auxiliary support module and the convenient replacement module, the auxiliary support module ensuring the stability of the movement of the splitting module and the convenient replacement module, the splitting module serving as the carrier of the convenient replacement module, and the convenient replacement module being used for quick replacement of the material cylinder body.
[0007] Preferably, the outer shell is the main structure of the equipment, used to house the internal filtration structure and airflow channels. The top plate is installed on the upper end of the outer shell, serving a sealing and protective function. The mounting plate is fixed to the inside of the outer shell, used to support and position the snap-fit ring, which is used to fix one end of the material cylinder body to ensure its stable installation. The separation component includes multiple modules. The sliding module consists of slide rails installed on the left and right sides of the outer shell and sliding parts slidably connected to them, providing a sliding path and limit for the separation module. The separation module includes a connecting plate and a separation shell. The sliding parts drive the connecting plate and the separation shell to move, achieving rapid separation from the outer shell. The auxiliary support module includes a fixed plate, support rods, and moving wheels, used to support the separation shell, improve its movement stability, and prevent tipping. The quick-release module consists of a quick-release interface, used for quick installation or replacement of the material cylinder body, achieving efficient maintenance. The support legs are located at the lower end of the outer shell, providing support for the entire machine. The air inlet is located at the bottom of the outer shell, used to connect to the external dust-laden airflow duct. The exhaust port is located at the rear end of the outer shell, used to discharge filtered clean air. The overall structural design is reasonable, realizing rapid replacement and efficient maintenance of the material cylinder.
[0008] Preferably, the sliding module includes slide rails respectively installed at the left and right ends of the housing, and a sliding member is slidably connected to the surface of the slide rail. The sliding member can slide on the surface of the slide rail and is used to drive the connected structure to move.
[0009] Preferably, the splitting module includes connecting plates connected to the outer side of the slider, and a separation shell is connected to the end of the two connecting plates away from the slider. The slider can drive the separation shell to split and separate from the outer shell.
[0010] Preferably, the auxiliary support module includes a fixing plate installed on the outer side of the separation shell, with two support rods connected to the lower end of the fixing plate. The lower end of the support rods is equipped with a movable wheel, which is used to provide auxiliary support for the separation shell.
[0011] As a preferred option, the quick-release module includes a quick-release interface installed at the opening of the separation shell, and the other end of the material cylinder body is installed inside the quick-release interface, which facilitates the quick replacement of the material cylinder body.
[0012] Preferably, an air inlet is provided at the lower end of the casing, which is used to connect an external air delivery pipe.
[0013] Preferably, the rear end face of the housing is provided with an exhaust port for discharging filtered air.
[0014] The beneficial effects of this utility model are: 1. The structure of the separation component allows the material cylinder replacement section to be extracted from the main unit housing, forming an independent operating space. The casters support the weight of the separation shell, avoiding the risk of tipping over and providing more operating space, thereby improving the efficiency of material cylinder replacement and reducing equipment downtime. 2. The sliding and detachable design not only provides operators with a more spacious operating area, but also facilitates the quick replacement of the material cylinder and daily maintenance, while improving the convenience and safety of equipment cleaning and inspection. Attached Figure Description
[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of the dust removal equipment of this utility model, which facilitates the replacement of the material cylinder. Figure 2 The diagram shown is a three-dimensional structural illustration of the dust removal equipment of this utility model, which facilitates the replacement of the material cylinder. Figure 3 The diagram shows a three-dimensional structural representation of the separation shell of the dust removal device of this utility model, which facilitates the replacement of the material cylinder. Figure 4 The diagram shows a three-dimensional structural representation of the mounting plate of the dust removal equipment, which facilitates the replacement of the material cylinder according to this utility model. Figure 5 The diagram shows a three-dimensional structure of the exhaust port of the dust removal equipment of this utility model, which facilitates the replacement of the material cylinder.
[0016] Explanation of reference numerals in the attached drawings: 1. Outer shell; 2. Top plate; 3. Separation shell; 4. Slide rail; 5. Sliding component; 6. Connecting plate; 7. Material cylinder body; 8. Quick-release interface; 9. Fixing plate; 10. Support rod; 11. Moving wheel; 12. Support leg; 13. Mounting plate; 14. Snap ring; 15. Exhaust port; 16. Air inlet. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please see Figures 1-5This utility model provides an embodiment of a dust removal device for easy replacement of the material cylinder, including a housing 1; and a top plate 2 disposed on the upper end of the housing 1. An installation plate 13 is connected to the inner side of the housing 1. A snap-fit ring 14 is installed at the opening on the surface of the installation plate 13. One end of the material cylinder body 7 is snap-fitted to the inside of the snap-fit ring 14. Four support legs 12 are provided at the lower end of the housing 1. A separation assembly is provided on the outer side of the housing 1. The separation assembly includes a sliding module, a splitting module, an auxiliary support module, and a quick-change module. The sliding module provides a path and movement limit for the splitting module, auxiliary support module, and quick-change module. The auxiliary support module ensures the stable movement of the splitting module and quick-change module. The splitting module serves as the carrier for the quick-change module, which is used for quick replacement of the material cylinder body 7. The housing 1 is the main structure of the device, used to accommodate the internal filtration structure and airflow channels. The top plate 2 is installed on the upper end of the housing 1, serving a sealing and protective function. The installation plate 13 is fixed to the inner side of the housing 1, used for support and positioning. The snap-fit ring 14 is used to fix one end of the material cylinder body 7 to ensure its stable installation. The separation component includes multiple modules. The sliding module consists of slide rails 4 installed on the left and right sides of the outer shell 1 and sliding parts 5 slidably connected to them, providing a sliding path and limit for the separation module. The separation module includes a connecting plate 6 and a separation shell 3. The sliding parts 5 drive the connecting plate 6 and the separation shell 3 to move, realizing quick separation from the outer shell 1. The auxiliary support module includes a fixing plate 9, a support rod 10 and a moving wheel 11, which are used to support the separation shell 3, improve its movement stability and prevent tipping. The quick-release module consists of a quick-release interface 8, which is used to quickly install or replace the material cylinder body 7 to achieve efficient maintenance. The support leg 12 is set at the lower end of the outer shell 1 to provide support for the whole machine. The air inlet 16 is set at the bottom of the outer shell 1 to connect to the external dust-laden airflow pipe. The exhaust port 15 is located at the rear end of the outer shell 1 to discharge filtered clean air. The overall structure is reasonably designed, realizing quick replacement and efficient maintenance of the material cylinder.
[0019] Please see Figures 1-5In this embodiment, the sliding module includes slide rails 4 respectively installed at the left and right ends of the outer shell 1. Sliding members 5 are slidably connected to the surface of the slide rails 4. The sliding members 5 can slide on the surface of the slide rails 4 and are used to drive the connected structure to move (the slide rails 4 serve as guide tracks for the sliding members 5, providing a stable path and limiting function for the horizontal movement of the separation shell 3; the sliding members 5 can move along the direction of the slide rails 4, used to drive the connecting plate 6 and the separation shell 3 to slide, thus achieving structural separation). The splitting module includes connecting plates 6 connected to the outer surface of the sliding members 5. The two connecting plates 6 are connected to the separation shell 3 at the end away from the sliding members 5. The sliding members 5 can drive the separation shell 3 to separate from the outer shell 1 (the connecting plates 6 transmit the movement of the sliding members 5, enabling the separation shell 3 to...). The separator shell 3, which moves synchronously with the sliding member 5, serves as the external protective structure for the material cylinder replacement part. It is linked with the sliding member 5 through the connecting plate 6 and can slide out of the outer shell 1 to form an independent operating space. The auxiliary support module includes a fixed plate 9 installed on the outer side of the separator shell 3. The lower end of the fixed plate 9 is connected to two support rods 10. The lower end of the support rods 10 is equipped with moving wheels 11. The moving wheels 11 are used to provide auxiliary support for the separator shell 3. (The fixed plate 9 provides the installation foundation for the support rods 10, ensuring that their structural connection is firm. The support rods 10 play a supporting and force transmission role, enhancing the structural rigidity of the separator shell 3 during movement. The moving wheels 11 contact the ground, providing auxiliary support for the separator shell 3, preventing tipping, and improving its movement flexibility and operation convenience.)
[0020] Please see Figures 1-5 In this embodiment, the quick-release module includes a quick-release interface 8 installed at the opening of the separation shell 3. The other end of the material cylinder body 7 is installed inside the quick-release interface 8. The quick-release interface 8 facilitates the quick replacement of the material cylinder body 7 (the quick-release interface 8 can achieve quick replacement of the material cylinder without tools, which significantly improves maintenance efficiency. The material cylinder body 7 is the core filter component of the dust removal equipment, used to intercept dust particles in the air and achieve efficient purification). An air inlet 16 is opened at the lower end of the shell 1. The air inlet 16 is used to connect an external air delivery pipe (the air inlet 16 serves as the entrance for external dust-laden air to enter the dust removal equipment. An external air delivery pipe can be connected through this interface to introduce the gas to be treated into the equipment for filtration). An exhaust port 15 is opened at the rear end face of the shell 1. The exhaust port 15 is used to discharge the filtered air (the exhaust port 15 is used to discharge the clean air filtered by the material cylinder body 7 from the equipment, completing the entire dust removal cycle).
[0021] During operation, dust-laden air enters through the air inlet 16 at the bottom of the outer casing 1. The airflow is distributed and filtered, ensuring the dust-laden air is evenly distributed within the equipment. It undergoes efficient filtration through the filter media 7, located between the snap ring 14 and the quick-release interface 8, trapping dust particles. Clean air continues to flow, while purified air is discharged. The filtered clean air exits through the exhaust port 15 at the rear end of the outer casing 1, completing the entire dust removal cycle. The sliding member 5 slides outward along the slide rails 4 on the left and right sides of the outer casing 1, providing guidance and a movement path for subsequent structural separation. The connecting plate 6 connected to the outer side of the sliding member 5 moves accordingly, causing the separation shell 3 to move from outside the main unit. The separator slides out of the shell 1. The separator 3, which serves as the supporting structure for the material cylinder replacement part, is completely separated from the main unit, forming an independent operating space. The fixing plate 9 installed on the outer side of the separator 3 moves with the structure. The support rod 10 and the moving wheel 11 connected to its lower end contact the ground. The moving wheel 11 provides auxiliary support for the separator 3 to prevent tipping due to the shift of the center of gravity, ensuring stable and safe operation. A quick-release interface 8 is installed at the opening of the separator 3, and one end of the material cylinder body 7 is installed in it. The operator can easily pull out the old material cylinder or insert the new material cylinder to complete the quick replacement without the need for tools. After the replacement is completed, push the separator 3 back to its original position along the slide rail 4 so that the quick-release interface 8 and the buckle ring 14 are precisely connected. After confirming that the seal is good, close the equipment door and restore normal operation.
[0022] Through the above steps, the separation component can completely remove the filter cartridge replacement part from the main housing 1 to form an independent operating space. The moving wheels 11 support the separation shell 3 to prevent tipping, improve the convenience and safety of operation, significantly improve the replacement efficiency, and reduce equipment downtime. This solves the common problem of dust removal equipment being prone to misoperation or improper installation due to the small operating space, resulting in wear of the filter cartridge interface or damage to the sealing ring.
Claims
1. A dust removal device that facilitates the replacement of the feed cylinder, comprising a housing (1); characterized in that: It also includes a top plate (2) set on the upper end of the outer shell (1), an installation plate (13) connected to the inner side of the outer shell (1), a snap ring (14) installed at the surface opening of the installation plate (13), a snap ring (14) is snapped to one end of the material cylinder body (7) inside the snap ring (14), four support legs (12) are set at the lower end of the outer shell (1), and a separation component is set on the outer side of the outer shell (1). The separation component includes a sliding module, a splitting module, an auxiliary support module, and a replacement module. The sliding module provides a path and movement limit for the splitting module, the auxiliary support module, and the replacement module. The auxiliary support module ensures the stability of the movement of the splitting module and the replacement module. The splitting module serves as the carrier of the replacement module, which is used for quick replacement of the barrel body (7).
2. The dust removal equipment with easy-to-change feed cylinder according to claim 1, characterized in that: The sliding module includes slide rails (4) installed on the left and right ends of the housing (1), and a sliding member (5) is slidably connected to the surface of the slide rail (4). The sliding member (5) can slide on the surface of the slide rail (4) and is used to drive the connected structure to move.
3. The dust removal equipment with easy-to-change material cylinder according to claim 2, characterized in that: The splitting module includes a connecting plate (6) connected to the outer side of the slider (5). The two connecting plates (6) are connected to a separation shell (3) at the end away from the slider (5). The slider (5) can drive the separation shell (3) to split and separate from the outer shell (1).
4. The dust removal equipment with easy-to-change feed cylinder according to claim 3, characterized in that: The auxiliary support module includes a fixing plate (9) installed on the outer side of the separation shell (3). Two support rods (10) are connected to the lower end of the fixing plate (9). The lower end of the support rods (10) is equipped with a moving wheel (11), which is used to provide auxiliary support for the separation shell (3).
5. The dust removal equipment with easy-to-change feed cylinder according to claim 4, characterized in that: The quick-release module includes a quick-release interface (8) installed at the opening of the separation shell (3). The other end of the material cylinder body (7) is installed inside the quick-release interface (8). The quick-release interface (8) facilitates quick replacement of the material cylinder body (7).
6. The dust removal equipment with easy-to-change feed cylinder according to claim 3, characterized in that: An air inlet (16) is provided at the lower end of the outer casing (1), and the air inlet (16) is used to connect an external air delivery pipe.
7. The dust removal equipment with easy-to-change feed cylinder according to claim 6, characterized in that: The rear end face of the outer casing (1) is provided with an exhaust port (15) for discharging filtered air.