Ash discharge mechanism of cloth bag dust collector

CN224793099UActive Publication Date: 2026-09-25WUXI FENGHE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202521941901.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-09-25
Estimated Expiration
2035-09-10

AI Technical Summary

Technical Problem

[0003]现有申请号为202420418152.2的布袋除尘器排灰装置,其通过称重传感器实时监测灰尘重量,当达到预设阈值时,控制器自动启动电机打开左翼阀门和右翼阀门进行排灰操作;但由于布袋除尘器工作时,箱体内部通常处于负压(或微正压)状态,故需要停机后,才能完成排灰,否则会导致气体泄漏,进而影响除尘效率

Benefits of technology

本申请在排灰口处布置有排灰模块,通过两个密封体交替打开,进而将箱体内的灰尘排出,能够确保在排灰过程中,布袋除尘器可以持续进行除尘工作,进而能够极大提高除尘效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a dust discharging mechanism of a cloth bag dust collector, which comprises a dust discharging box body provided with a dust discharging port, and a dust discharging module arranged on the dust discharging port. The dust discharging module comprises a shell, two sealing bodies rotatably connected with the shell, and a dust discharging channel arranged on the shell and communicated with the dust discharging port. The sealing bodies are sequentially arranged in the dust discharging channel, and a storage cavity for containing dust is formed between the sealing bodies. The sealing bodies can synchronously rotate to open or close the dust discharging channel. A material passing channel is arranged on each sealing body, and the material passing channels are staggered between adjacent sealing bodies. The dust discharging mechanism is arranged at the dust discharging port, and dust in the box body is discharged by alternately opening the two sealing bodies. In the dust discharging process, the cloth bag dust collector can continuously perform dust removal work, and the dust removal efficiency is greatly improved.
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Description

Technical Field

[0001] This application relates to the field of flue gas dust removal technology, and in particular to a dust discharge mechanism for a bag filter. Background Technology

[0002] Baghouse dust collectors are a type of efficient and widely used dry dust collection equipment. Their core function is to filter dust-laden gas. The inside of the housing is usually under negative pressure (or slightly positive pressure). By filtering the dust-laden gas through filter bags, dust and gas are separated. The separated dust settles in the ash hopper at the bottom of the baghouse dust collector housing.

[0003] The existing bag filter dust collector ash discharge device with application number 202420418152.2 monitors the weight of dust in real time through a weighing sensor. When the weight reaches a preset threshold, the controller automatically starts the motor to open the left and right wing valves to discharge ash. However, since the inside of the bag filter is usually under negative pressure (or slightly positive pressure) when the bag filter is working, the machine needs to be stopped before the ash discharge can be completed. Otherwise, it will lead to gas leakage, which will affect the dust removal efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this application provides a dust removal mechanism for a baghouse dust collector. By installing a dust removal module on the dust discharge port, the baghouse dust collector can ensure normal dust removal operation during dust discharge, thereby improving dust removal efficiency. The technical solution adopted is as follows: The dust removal mechanism of the bag filter includes a dust collection box with a dust discharge port at the bottom, and a dust removal module is provided on the dust discharge port; The ash removal module includes a housing and two sealing bodies rotatably connected to the housing. The housing is provided with an ash removal channel communicating with the ash removal port. The sealing body is provided with material passages, and adjacent material passages are staggered. The sealing bodies are sequentially arranged in the ash discharge channel, and a storage cavity for ash is formed between the sealing bodies. The sealing bodies can rotate, so that the material passage channel alternately communicates with the ash discharge channel.

[0005] Preferably, a linkage assembly is provided on the outer side of the housing, the linkage assembly being used to drive the sealing body to rotate.

[0006] More preferably, the linkage assembly includes a rotating component and a driving component, as well as a power component for driving the driving component, and the driving component and the rotating component are connected by transmission.

[0007] More preferably, the driving component is provided with a first transmission structure and a second transmission structure that mesh with the sealing body.

[0008] More preferably, a connecting plate is provided between the power component and the drive component; the power component and the drive component are arranged parallel to each other on both sides of the rotating component.

[0009] Preferably, the adjacent material passages are arranged vertically.

[0010] Preferably, the housing is further provided with a limiting component for supporting and guiding the movement of the drive component, the limiting component being located on the side of the drive component away from the rotating component.

[0011] Preferably, the ash discharge channel is provided with a placement groove, and the sealing body is correspondingly placed in the placement groove.

[0012] Preferably, the system further includes a seal disposed between the housing and the sealing body to fill the gap between the seal and the housing.

[0013] Preferably, the sealing body is provided with a rotating shaft, the rotating shaft is rotatably connected to the housing, and the linkage assembly is connected to the rotating shaft.

[0014] Compared with the prior art, the beneficial effects of this application are as follows: This application features a dust discharge module at the dust discharge port. By alternately opening two sealing bodies, dust inside the housing is discharged, ensuring that the bag filter can continuously perform dust removal during the dust discharge process, thereby greatly improving dust removal efficiency. Attached Figure Description

[0015] Figure 1 This is an installation diagram of this application; Figure 2 This is a schematic diagram of the structure of this application; Figure 3 This is a schematic diagram of the ash removal module structure of this application; Figure 4 This is a schematic diagram of the ash removal process structure of this application.

[0016] In the picture: A. Housing, B. Ash discharge port, C. Ash discharge module; 10. Shell; 100. Ash discharge channel; 110. Storage cavity; 20. Sealing body; 20A. First sealing body; 20B. Second sealing body; 200. Material passage; 210. Rotating shaft; 30. Linkage assembly; 310. Rotating component; 320. Driving component; 3210. First transmission structure; 3220. Second transmission structure; 330. Power component; 40. Placement slot; 50. Connecting plate; 60. Limiting component; 70. Sealing component. Detailed Implementation

[0017] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described in this application are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0018] See Figures 1 to 4 To further elaborate on this application: Combination Figure 1 The dust removal mechanism of the baghouse dust collector includes a dust collection box A with a dust discharge port B at the bottom. A dust discharge module C is installed on the dust discharge port B. The dust discharge module C is used to discharge dust that has settled in the conical dust hopper at the bottom of the box A. The box A contains several filter bags. Gas carrying dust enters the box A through the air inlet, is filtered by the filter bags, and the dust is retained in the conical dust hopper within the box A. Clean air is discharged through the exhaust port.

[0019] Combination Figure 2 and Figure 3 The ash removal module C includes a housing 10 and at least two sealing bodies (20A, 20B) rotatably connected to the housing 10; wherein the sealing bodies (20A, 20B) are spherical; the housing 10 is provided with an ash removal channel 100 communicating with the ash removal port B.

[0020] The sealing bodies (20A, 20B) are provided with material passages 200, and adjacent material passages 200 are staggered. The material passages 200 may be spherical.

[0021] The sealing bodies (20A, 20B) are sequentially arranged in the ash discharge channel 100, and a storage cavity 110 for accommodating dust is formed between the sealing bodies (20A, 20B). The sealing bodies (20A, 20B) can rotate, so that the material passage 200 alternately communicates with the ash discharge channel 100.

[0022] In this embodiment, two sealing bodies are used as an example for illustration. The sealing bodies (20A, 20B) include a first sealing body 20A and a second sealing body 20B arranged sequentially along the ash discharge channel 100. The first sealing body 20A and the second sealing body 20B can be opened alternately in sequence; that is, at the same time, only one of the sealing bodies is in the open state (the ash discharge channel 100 is connected to the material passage channel 200).

[0023] Combination Figure 4Under normal circumstances, the first sealing body 20A is in the closed state; the second sealing body 20B is in the open state.

[0024] During operation, the first sealing body 20A opens, connecting the material passage 200 on it with the ash discharge passage 100, thereby connecting the ash hopper with the storage cavity 110. The dust in the ash hopper enters the storage cavity 110 through the first sealing body 20A. At the same time as the first sealing body 20A opens, the second sealing body 20B closes, disconnecting the material passage 200 on it from the ash discharge passage 100, thereby disconnecting the storage cavity 110 from the outside.

[0025] Then, the first sealing body 20A closes, disconnecting the ash hopper from the storage cavity 110 and cutting off the communication between the ash hopper and the storage cavity 110. At the same time as the first sealing body 20A closes, the second sealing body 20B opens, connecting the storage cavity 110 to the outside and discharging the dust in the storage cavity 110.

[0026] This application has a dust discharge module C arranged at the dust discharge port B. By alternately opening two sealing bodies (20A, 20B), the dust in the housing A is discharged, which can ensure that the bag filter can continue to perform dust removal work during the dust discharge process, thereby greatly improving the dust removal efficiency.

[0027] Combination Figure 2 In this embodiment, a linkage assembly 30 is provided on the outer side of the housing 10. The linkage assembly 30 is used to drive the sealing bodies (20A, 20B) to rotate. The linkage assembly 30 includes a rotating component 310, a driving component 320, and a power component 330 that drives the driving component 320. The driving component 320 is connected to the rotating component 310 via a transmission connection. Specifically, the rotating component 310 is a gear; the driving component 320 is a rack; and the power component 330 is a double-rod cylinder. The power component 330 drives the rack to move linearly, and the rack drives the sealing bodies to rotate through the gear. Of course, the power component 330 can also be a single-rod cylinder.

[0028] Combination Figure 3In this embodiment, the driving component 320 is provided with a first transmission structure 3210 and a second transmission structure 3220 that mesh with the sealing bodies (20A, 20B). The first transmission structure 3210 is matched with the first sealing body 20A, and the second transmission structure 3220 is matched with the second sealing body 20B. Both the first transmission structure 3210 and the second transmission structure 3220 have a plurality of gear teeth. The sealing bodies (20A, 20B) mesh and transmit power with the first transmission structure 3210 and the second transmission structure 3220, respectively.

[0029] Under normal conditions, the rotating component 310 on the first sealing body 20A is engaged with the first transmission structure 3210; the rotating component 310 on the second sealing body 20B is disengaged from the second transmission structure 3220.

[0030] During ash discharge, the power component 330 drives the drive component 320 to move upward. The drive component 320 first drives the first sealing body 20A to rotate, so that the material passage 200 on it is closed. Then, the second transmission structure 3220 contacts and engages with the rotating component 310 on the second sealing body 20B, driving the second sealing body 20B to rotate and open.

[0031] It should be noted that when the rotating component 310 completes the first transmission structure 3210, the first sealing body 20A rotates 90 degrees accordingly. When the rotating component 310 completes the second transmission structure 3220, the second sealing body 20B rotates 90 degrees accordingly.

[0032] Combination Figure 2 The aforementioned sealing bodies (20A, 20B) are rotatably connected to the housing 10; wherein each of the sealing bodies (20A, 20B) is provided with a rotating shaft 210, the rotating shaft 210 being rotatably connected to the housing 10, and the linkage assembly 30 being connected to the rotating shaft. Specifically, the rotating components 310 are respectively provided on the rotating shaft and are used to drive the sealing bodies (20A, 20B) to rotate.

[0033] In some embodiments, the driving component 320 may be a pinion gear, and the power component 330 may be a motor; the motor drives the pinion gear to rotate, which in turn drives the sealing body to rotate.

[0034] Combination Figure 2 To reduce space requirements, a connecting plate 50 connects the power component 330 and the drive component 320; the power component 330 and the drive component 320 are arranged parallel to each other on both sides of the rotating component 310. This arrangement greatly reduces the space occupied by the linkage assembly 30.

[0035] In some embodiments, a protective shell rotatably connected to the housing 10 is further included, the protective shell covering the outside of the linkage assembly 30. This prevents dust from affecting the stable operation of the linkage assembly 30.

[0036] Combination Figure 4 In this embodiment, adjacent material passages 200 are arranged vertically. Thus, when one of the sealing bodies is open, the other sealing body is closed, thereby enabling the bag filter to continuously remove dust during the material discharge process and improving dust removal efficiency.

[0037] Combination Figure 3 The housing 10 is further provided with a plurality of limiting components 60 for supporting and guiding the movement of the drive component 320. The limiting components 60 are located on the side of the drive component 320 away from the rotating component 310 to prevent the drive component 320 from shaking. The limiting components 60 are cam followers.

[0038] Combination Figure 4 The ash discharge channel 100 is provided with a placement groove 40, and the sealing bodies (20A, 20B) are correspondingly placed in the placement groove 40. The placement groove 40 is spherical and matches the sealing bodies (20A, 20B). A certain gap is left between the sealing bodies (20A, 20B) and the placement groove 40 to facilitate the rotation of the sealing bodies within the placement groove 40.

[0039] Combination Figure 4 To prevent gas leakage from the housing A through the gap between the sealing body and the placement groove 40, a sealing element 70 is also provided in the placement groove 40. The sealing element 70 is located between the housing 10 and the sealing body and is used to fill the gap between the sealing element 70 and the housing 10. The placement groove 40 has an annular mounting groove, and the sealing element 70 is installed in the annular mounting groove to abut against the sealing body. The sealing element 70 not only prevents gas leakage from the housing A but also blocks dust, preventing dust from entering the gap between the sealing body and the placement groove 40.

[0040] In some embodiments, a control device is also included, which is electrically connected to the ash removal module C. The control device controls the power component 330 to drive the sealing body to rotate and open alternately, thereby periodically cleaning the dust inside the housing.

Claims

1. A dust discharge mechanism for a baghouse dust collector, comprising a dust collection box with a dust discharge port at the bottom, characterized in that: The ash discharge port is equipped with an ash discharge module; The ash removal module includes a housing and two sealing bodies rotatably connected to the housing. The housing is provided with an ash removal channel communicating with the ash removal port. The sealing body is provided with material passages, and adjacent material passages are staggered. The sealing bodies are sequentially arranged in the ash discharge channel, and a storage cavity for ash is formed between the sealing bodies. The sealing bodies can rotate, so that the material passage channel alternately communicates with the ash discharge channel.

2. The ash discharge mechanism of the bag filter according to claim 1, characterized in that: A linkage assembly is provided on the outside of the housing, which is used to drive the sealing body to rotate.

3. The ash discharge mechanism of the bag filter according to claim 2, characterized in that: The linkage assembly includes a rotating component and a driving component, as well as a power component that drives the driving component, and the driving component and the rotating component are connected by transmission.

4. The ash discharge mechanism of the bag filter according to claim 3, characterized in that: The drive component is provided with a first transmission structure and a second transmission structure that mesh with the sealing body.

5. The ash discharge mechanism of the bag filter according to claim 3, characterized in that: A connecting plate is provided between the power component and the drive component; The power component and the drive component are arranged parallel to each other on both sides of the rotating component.

6. The ash discharge mechanism of the bag filter according to claim 1, characterized in that: The adjacent material passages are arranged vertically.

7. The ash discharge mechanism of the bag filter according to claim 3, characterized in that: The housing is also provided with a limiting component for supporting and guiding the movement of the drive component, and the limiting component is located on the side of the drive component away from the rotating component.

8. The ash discharge mechanism of the bag filter according to claim 1, characterized in that: The ash discharge channel is provided with a placement slot, and the sealing body is correspondingly placed in the placement slot.

9. The ash discharge mechanism of the bag filter according to claim 1, characterized in that: It also includes a seal, which is disposed between the housing and the sealing body to fill the gap between the seal and the housing.

10. The ash discharge mechanism of the bag filter according to claim 2, characterized in that: The sealing body is provided with a rotating shaft, which is rotatably connected to the housing, and the linkage assembly is connected to the rotating shaft.

Citation Information

Patent Citations

  • Ash discharging device of bag-type dust collector

    CN222468427U