An active calcium activated machine for reducing dust

CN224793115UActive Publication Date: 2026-09-25NANZHAO COUNTY HONGXIN CALCIUM IND CO LTD
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Patent Information

Application Number
CN202522365920.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-09-25
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0004]上述专利在进行排放粉尘的净化处理时,通过单通道过滤网对粉尘进行过滤,长时间的使用,过滤网表面会出现粉尘的粘附堆积,从而导致过滤网发生堵塞,影响后续的过滤效果,同时上述结构在进行过滤网的更换疏通时,需要对主机进行停机操作,进一步降低了设备工作的连续性

Benefits of technology

本申请的有益效果在于:该实用新型通过旋转气缸以及转动盘的相互配合,通过旋转气缸对转动盘的转动驱动,能够实现转动盘不同位置处过滤组件与排气管进行同轴对齐,从而通过圆周过滤组件的排布,使得单个过滤组件后能够对其进行快速切换处理,从而避免过滤组件堵塞影响其过滤效果。该实用新型通过更换槽与检修盖的螺纹连接,当检修盖开启时,能够对转动盘内部的过滤组件进行拆装更换,从而通过对堵塞过滤组件中滤芯的拆装更换,使得该装置实现不停机维护,进而提高该装置的工作效率。

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Abstract

The utility model discloses a kind of active calcium activation machines reducing flying dust, belong to activation machine technical field, including activation machine main body, the activation machine main body includes jar body, the top of jar body is fixedly connected with jar cover, and the top of jar cover is fixedly connected with exhaust pipe, another end of exhaust pipe is fixedly connected with filter groove;Rotary disc, the rotary disc rotation is arranged inside filter groove and sealing cap, and the inside circumference of rotary disc is provided with mounting hole;Filtering assembly, the filtering assembly is inserted inside mounting hole. Through the cooperation of rotary cylinder and rotary disc, through the rotary drive of rotary cylinder to rotary disc, the coaxial alignment of filtering assembly and exhaust pipe at different positions of rotary disc can be realized, so that the arrangement of circumferential filtering assembly enables the quick switching processing of single filtering assembly, so as to avoid the influence of filtering assembly blockage on its filtering effect.
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Description

Technical Field

[0001] This utility model relates to the field of activation machine technology, specifically an activated calcium activation machine that reduces dust. Background Technology

[0002] The activated calcium activator is a specialized piece of equipment used for the production of light activated calcium. It is mainly used to improve the performance of calcium carbonate through surface modification treatment. Its core function is to convert ordinary calcium carbonate powder into activated calcium. By adding activators and optimizing the process, the particles are made to have hydrophobicity, oleophilicity and high dispersibility. It is widely used in plastics, rubber, coatings and other fields.

[0003] An investigation revealed that a utility model patent (publication number: CN214299315U) discloses a lightweight activated calcium powder activator that reduces powder production. The activator includes a fixed box and an activator body. The activator body is located directly above the fixed box. Lifting holes are provided at the four corners of the top wall of the fixed box. Vertical support columns are movably fitted inside the lifting holes. The activator body is fixed to the top of the four support columns. The bottom ends of the four support columns extend into the interior of the fixed box and are fixedly connected to horizontal support plates. Horizontal connecting plates are fixed to the inner side walls of both sides of the fixed box below the support plates. This utility model has a novel structure, which can reduce the activated calcium powder emitted during operation, minimizing the impact on the respiratory health of workers. It can also reduce the vibration and noise generated during operation, minimizing the impact on the hearing health of workers.

[0004] When purifying emitted dust, the aforementioned patent uses a single-channel filter to filter the dust. However, with prolonged use, dust accumulates on the filter surface, causing blockage and affecting subsequent filtration. Furthermore, replacing or unblocking the filter requires shutting down the main unit, further reducing the continuity of equipment operation.

[0005] Therefore, this invention provides an activated calcium activator that reduces dust generation to solve the above-mentioned problems. Utility Model Content

[0006] (a) Technical problems to be solved This invention provides an activated calcium activator that reduces dust generation, aiming to solve the problems mentioned in the background art.

[0007] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an activated calcium activator for reducing dust, comprising an activator body, the activator body including a tank, a tank cover fixedly connected to the top of the tank, an exhaust pipe fixedly connected to the top of the tank cover, a filter tank fixedly connected to the other end of the exhaust pipe, and a sealing cap fixedly connected to the other end of the filter tank. A rotating disk is rotatably disposed inside the filter tank and the sealing cover, and mounting holes are provided on the inner circumference of the rotating disk; A filter assembly that is inserted into the mounting hole.

[0008] As a preferred technical solution of this application, the top of the sealing cover is provided with an air outlet pipe and a replacement groove. The diameter of the air outlet pipe is equal to the diameter of the exhaust pipe, and the air outlet pipe and the exhaust pipe are coaxially distributed. The replacement groove is externally threaded and sealed with a maintenance cover.

[0009] As a preferred technical solution of this application, a support ring is provided with the bottom edge of the mounting hole facing inward, and a water droplet hole is provided on the circumference of the upper surface of the support ring, and the inner diameter of the exhaust pipe is equal to the inner diameter of the support ring.

[0010] As a preferred technical solution of this application, a drive hole is provided in the center of the mounting hole, and the output shaft of the servo cylinder is inserted into the drive hole. The housing of the servo cylinder is fixedly connected to the lower surface of the filter tank, and the cross-section of the servo cylinder output shaft and the drive hole is hexagonal.

[0011] As a preferred technical solution of this application, the filter assembly includes a filter cylinder, a filter element is inserted into the filter cylinder, a pressure cap is threaded into the filter cylinder, and the lower surface of the pressure cap abuts against the upper surface of the filter element. The bottom horizontal end of the filter cylinder has a mesh structure.

[0012] As a preferred technical solution of this application, the height of the filter cylinder is equal to the depth of the mounting hole, and water droplet pins are evenly distributed at the bottom horizontal end of the filter cylinder corresponding to the water droplet hole, and the water droplet pins are damped and inserted into the interior of the water droplet hole.

[0013] As a preferred technical solution of this application, the pressure cap has an I-shaped structure, and the outer wall of the upper ring of the pressure cap is provided with anti-slip texture, the outer wall of the lower ring of the pressure cap is provided with external thread, and the lower ring of the pressure cap is provided with ventilation holes evenly.

[0014] (III) Beneficial Effects The beneficial effects of this application are as follows: This utility model, through the cooperation of a rotary cylinder and a rotating disk, drives the rotation of the rotating disk via the rotary cylinder, enabling coaxial alignment of the filter components and exhaust pipe at different positions on the rotating disk. This circular arrangement of filter components allows for rapid switching between individual components, preventing clogging and ensuring optimal filtration. Furthermore, the threaded connection between the replacement slot and the inspection cover allows for the disassembly and replacement of the filter components inside the rotating disk when the inspection cover is opened. This enables maintenance without shutting down the device, thereby improving its working efficiency. Attached Figure Description Figure 1 This is a schematic diagram of the overall structure of the present utility model; Figure 2 This is a schematic diagram of the rotating disk distribution structure of this utility model; Figure 3 This is a schematic cross-sectional view of the rotating disk axis of this utility model; Figure 4 For the present utility model Figure 3 A magnified structural diagram of A in the middle; Figure 5 This is a partial exploded view of the filter assembly of this utility model.

[0015] In the picture: 1. Activator body; 11. Tank; 12. Tank lid; 13. Exhaust pipe; 14. Filter tank; 15. Sealing cover; 16. Air outlet pipe; 17. Replacement tank; 18. Inspection cover; 2. Rotating disc; 21. Mounting hole; 22. Water droplet hole; 23. Drive hole; 3. Servo cylinder; 4. Filter assembly; 41. Filter cartridge; 42. Filter element; 43. Pressure cap; 44. Water droplet pin. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1-5As shown, this utility model provides an activated calcium activator for reducing dust, including an activation machine body 1, which includes a tank 11, a tank cover 12 fixedly connected to the top of the tank 11, and an exhaust pipe 13 fixedly connected to the top of the tank cover 12. A filter tank 14 is fixedly connected to the other end of the exhaust pipe 13, and a sealing cover 15 is fixedly connected to the other end of the filter tank 14. A rotating disk 2 is rotatably disposed inside the filter tank 14 and the sealing cover 15, and an installation hole 21 is provided on the inner circumference of the rotating disk 2. A filter assembly 4 is inserted into the installation hole 21. By rotating the rotating disk 2 inside the filter tank 14 and the sealing cover 15, the filter assembly 4 at different positions inside the rotating disk 2 can be replaced and adjusted, thereby quickly switching off clogged filter assemblies 4 to ensure the high efficiency of the device's filtration. Simultaneously, it allows for replacement without stopping the machine, further improving the continuity of the device's operation.

[0018] Furthermore, the top of the sealing cover 15 is provided with an air outlet pipe 16 and a replacement groove 17. The diameter of the air outlet pipe 16 is equal to the diameter of the exhaust pipe 13, and the air outlet pipe 16 and the exhaust pipe 13 are coaxially distributed. The replacement groove 17 is externally threaded and sealed with a maintenance cover 18. Through the connection between the replacement groove 17 and the maintenance cover 18, when the maintenance cover 18 is opened, the corresponding filter component 4 can be disassembled and replaced through the replacement groove 17, thereby realizing non-stop maintenance of the device.

[0019] Furthermore, a support ring is provided at the bottom edge of the mounting hole 21 facing inward, and a water droplet hole 22 is provided on the circumference of the upper surface of the support ring. The inner diameter of the exhaust pipe 13 is equal to the inner diameter of the support ring. A drive hole 23 is provided at the center of the mounting hole 21, and the output shaft of the servo cylinder 3 is inserted into the drive hole 23. The housing of the servo cylinder 3 is fixedly connected to the lower surface of the filter tank 14. The cross-section of the servo cylinder 3 output shaft and the drive hole 23 is hexagonal. By starting the servo cylinder 3, the rotating disk 2 can be rotated to replace the filter components 4 at different positions. The rotation angle of the servo cylinder 3 is divided equally according to the number of filter components 4 installed, ensuring that each rotation achieves the switching of adjacent filter components 4.

[0020] Furthermore, the filter assembly 4 includes a filter cylinder 41, with a filter element 42 inserted inside the filter cylinder 41. A pressure cap 43 is threaded inside the filter cylinder 41, and the lower surface of the pressure cap 43 abuts against the upper surface of the filter element 42. The bottom horizontal end of the filter cylinder 41 has a mesh structure, and the height of the filter cylinder 41 is equal to the depth of the mounting hole 21. Water droplet pins 44 are evenly distributed at the bottom horizontal end of the filter cylinder 41 corresponding to the water droplet hole 22, and the water droplet pins 44 are dampedly inserted into the inside of the water droplet hole 22. The pressure cap 43 has an I-shaped structure, and the outer wall of the upper ring of the pressure cap 43 is provided with anti-slip texture, and the outer wall of the lower ring of the pressure cap 43 is provided with external threads. Ventilation holes are evenly opened on the lower ring of the pressure cap 43. The filter assembly 4 is stably installed through the damped insertion of the water droplet pins 44 into the water droplet hole 22. At the same time, the disassembly and assembly structure of the filter assembly 4 allows the filter element 42 to be replaced by opening the pressure cap 43 after the filter assembly 4 is disassembled.

[0021] Working principle: The filter assembly 4, which is coaxially distributed with the exhaust pipe 13 and the outlet pipe 16, filters the exhaust gas. When the filter assembly 4 becomes blocked, the rotating disk 2 is driven by the servo cylinder 3 to rotate, thereby switching the adjacent filter assembly 4. This ensures the high efficiency of the filter assembly 4 and avoids the blockage of the filter assembly 4 from affecting normal filtration. When the blocked filter assembly 4 rotates to the replacement slot 17, the internal filter element 42 can be replaced by opening the inspection cover 18.

[0022] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An activated calcium activator that reduces dust, characterized in that: The device includes an activation machine body (1), which includes a tank (11). A tank cover (12) is fixedly connected to the top of the tank (11), and an exhaust pipe (13) is fixedly connected to the top of the tank cover (12). A filter tank (14) is fixedly connected to the other end of the exhaust pipe (13), and a sealing cap (15) is fixedly connected to the other end of the filter tank (14). Rotating disk (2), the rotating disk (2) is rotatably disposed inside the filter tank (14) and the sealing cover (15), and the rotating disk (2) has mounting holes (21) on its inner circumference. The filter assembly (4) is inserted into the mounting hole (21).

2. The activated calcium activator for reducing dust according to claim 1, characterized in that: The top of the sealing cover (15) is provided with an air outlet pipe (16) and a replacement groove (17). The diameter of the air outlet pipe (16) is equal to the diameter of the exhaust pipe (13), and the air outlet pipe (16) and the exhaust pipe (13) are coaxially distributed. The external thread of the replacement groove (17) is sealed with a maintenance cover (18).

3. The activated calcium activator for reducing dust as described in claim 2, characterized in that: The mounting hole (21) has a support ring at its bottom edge facing inward, and a water droplet hole (22) is provided on the circumference of the upper surface of the support ring. The inner diameter of the exhaust pipe (13) is equal to the inner diameter of the support ring.

4. The activated calcium activator for reducing dust as described in claim 3, characterized in that: The center of the mounting hole (21) is provided with a drive hole (23), and the output shaft of the servo cylinder (3) is inserted into the drive hole (23). The housing of the servo cylinder (3) is fixedly connected to the lower surface of the filter tank (14). The cross section of the servo cylinder (3) output shaft and the drive hole (23) is hexagonal.

5. The activated calcium activator for reducing dust as described in claim 1, characterized in that: The filter assembly (4) includes a filter cylinder (41), a filter element (42) is inserted inside the filter cylinder (41), a pressure cap (43) is threaded inside the filter cylinder (41), and the lower surface of the pressure cap (43) abuts against the upper surface of the filter element (42). The bottom horizontal end of the filter cylinder (41) has a mesh structure.

6. The activated calcium activator for reducing dust according to claim 5, characterized in that: The height of the filter tube (41) is equal to the depth of the mounting hole (21). Water droplet pins (44) are evenly distributed at the bottom horizontal end of the filter tube (41) corresponding to the water droplet hole (22), and the water droplet pins (44) are damped and inserted into the interior of the water droplet hole (22).

7. The activated calcium activator for reducing dust as described in claim 5, characterized in that: The pressure cap (43) has an I-shaped structure, and the outer wall of the upper ring of the pressure cap (43) is provided with anti-slip texture, the outer wall of the lower ring of the pressure cap (43) is provided with external thread, and the lower ring of the pressure cap (43) is evenly provided with ventilation holes.

Citation Information

Patent Citations

  • Lightweight active calcium activation machine capable of reducing powder production

    CN214299315U