A konjak processing homogenizer

Abstract

The utility model discloses a kind of homogenizers for konjak processing, including processing box, the top of one side of the processing box is provided with inlet, the bottom of one side of the processing box is provided with discharge pipe, the top of the processing box is provided with installation bin, the top of the installation bin is provided with stirring assembly, the inside of the processing box is provided with spray pipe, the top of the inside of the processing box is provided with wall scraping assembly;The utility model passes through the intercoordination between annular sliding slot, slider, rotating plate, square clamping groove, square clamping block and scraper, utilizes the accurate clamping of square clamping groove and square clamping block, when moving to cleaning section on stirring blade, make rotating plate and rotating shaft quickly establish transmission connection, utilize the power of original driving rotating shaft, rotating plate bottom scraper can be driven, without additional driving device, this integrated design of one drive two, on the one hand, equipment internal transmission structure is also simplified.

Description

Technical Field

[0001] This utility model relates to the field of konjac processing technology, specifically to a homogenizer for konjac processing. Background Technology

[0002] Konjac, a specialty crop with both edible value and industrial application potential, has glucomannan as its core functional component. In the konjac processing industry, whether producing konjac flour, konjac gel foods, or developing konjac-based functional materials, material homogenization is a key step that determines the quality of the final product. The core objective of homogenization is to fully disperse the glucomannan molecules in the konjac raw material, break down the fiber bundles and agglomerated particles in the raw material, and make the material form a uniform and stable colloidal system, thereby ensuring the product's delicate texture, gel strength, water retention, and stability in subsequent processing. The existing patent with authorization announcement number "CN220861296U" discloses a homogenizer for konjac processing, including a machine body. The top of the machine body has a feed port, and the top of one side of the machine body has a threaded groove. A threaded rod is installed inside the threaded groove through a rotating shaft, and a movable plate is movably installed on the outside of the threaded rod through a threaded hole. In this invention, by rotating the handle, the threaded rod is rotated. At this time, under the action of the guide rod, the movable plate is driven to move vertically along the surface of the threaded rod, so that the clamping plate is separated from the filter screen. After the clamping and fixing effect on the filter screen is released, the handle can be pulled outward to easily remove the filter screen, which is convenient for disassembly and cleaning of the filter screen. However, this device has the following shortcomings: 1. Konjac colloid has strong viscosity and is easy to adhere to the cavity, stirring blades and other parts of the equipment after processing. Traditional konjac processing equipment requires separate stirring drive system and wall scraping cleaning system, which not only makes the equipment structure complex and occupies a lot of space, but also increases energy consumption due to the simultaneous operation of multiple systems. The above devices also fail to improve the cleaning method of the equipment, increasing the difficulty of cleaning. 2. When cleaning the agitator blades, due to their complex structure, some hard-to-reach areas are difficult to clean thoroughly. Therefore, it is necessary to disassemble and clean the agitator blades regularly. This cleaning method is not only time-consuming and labor-intensive, but may also lead to a decrease in the sealing of equipment parts due to frequent disassembly, increasing the risk of material leakage. Utility Model Content

[0003] The purpose of this invention is to provide a homogenizer for konjac processing to solve the existing problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a homogenizer for konjac processing, comprising a processing box, an inlet provided at the top of one side of the processing box, an outlet provided at the bottom of one side of the processing box, an installation chamber provided at the top of the processing box, a stirring assembly provided at the top of the installation chamber, a spray pipe provided inside the processing box, and a wall scraping assembly provided at the top of the inside of the processing box. The stirring assembly includes a cylinder, a movable plate, a rotating shaft, stirring blades, and a drive assembly. The cylinder is located at the top of the installation chamber. The movable plate is provided at the output end of the cylinder. The rotating shaft is sleeved on the inner side of the movable plate. The stirring blades are provided at the bottom of the rotating shaft. The drive assembly is provided at the top of the movable plate.

[0005] Preferably, the wall scraping assembly includes an annular groove, a slider, a rotating plate, a square slot, a square block, and a scraper. The annular groove is provided in two sets, which are located at the top of the inner side of the processing box. The inner sides of the two sets of annular grooves are slidably connected to sliders. The bottom of the two sets of sliders is provided with a rotating plate. The bottom of the rotating plate is provided with a square slot. The bottom of the outer side of the rotating shaft is provided with a square block that cooperates with the square slot. A scraper is provided on one side of the bottom of the rotating plate. During equipment cleaning, the scraper can be rotated and scraped to clean the wall by controlling the rotating shaft.

[0006] Preferably, the inner side of the rotating plate has a through hole, and the rotating shaft is sleeved inside the through hole, so that the rotating shaft can move up and down along the inner side of the rotating plate.

[0007] Preferably, guide grooves are provided on both sides inside the installation compartment, and guide blocks connected to the movable plate are sleeved on the inner side of the guide grooves to guide the movable plate and improve the stability of the movable plate.

[0008] Preferably, the drive assembly includes a motor, a drive gear, and a driven gear, with the motor located at the top of the movable plate and the output end of the motor having a drive gear. The top of the outer side of the rotating shaft has a driven gear that meshes with the drive gear to drive the rotating shaft to rotate.

[0009] Preferably, the discharge pipe is equipped with a solenoid valve to control the opening and closing state of the discharge pipe.

[0010] Preferably, the nozzle is annular in shape, and a water inlet pipe is provided on one side of the nozzle so that the nozzle can rinse the stirring blades from all directions. The water inlet pipe is used to connect to an external water source.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the homogenizer for konjac processing; 1. Through the mutual cooperation between the annular chute, slider, rotating plate, square slot, square block and scraper, the precise engagement of the square slot and square block allows the rotating plate and rotating shaft to quickly establish a transmission connection when the stirring blade moves to the cleaning section. The power of the original drive shaft can drive the scraper at the bottom of the rotating plate to rotate without the need for an additional drive device. This integrated design with one drive and two uses simplifies the internal transmission structure of the equipment, reduces the number of core components such as motors and reducers, and lowers the manufacturing cost and maintenance difficulty of the equipment. On the other hand, it avoids the superposition of energy consumption of multiple drive systems. Actual tests have shown that it can significantly reduce the energy consumption of the equipment in the cleaning stage, which meets the energy-saving needs of the konjac processing industry. 2. Through the cooperation between the cylinder, movable plate, rotating shaft, stirring blade, drive assembly and spray pipe, after the konjac is processed, the stirring blade can be controlled to rise to the rinsing section. The stirring blade can be thoroughly rinsed from all sides through the annular spray pipe. After the rinsing is completed, the stirring blade automatically returns to the working section and can immediately enter the next batch of processing. There is no need to disassemble and clean the stirring blade, which ensures the cleanliness of the cleaning and improves the overall cleaning efficiency. Attached Figure Description

[0012] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a front sectional view of the present invention in its processing state; Figure 3 This is a front sectional view of the present invention in the cleaning state; Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the structure at point A; Figure 5 This is a perspective view of the square card slot of this utility model.

[0013] In the diagram: 1. Processing box; 2. Feed inlet; 3. Discharge pipe; 4. Installation chamber; 5. Mixing assembly; 51. Cylinder; 52. Movable plate; 53. Rotating shaft; 54. Mixing blade; 55. Drive assembly; 6. Spray nozzle; 7. Wall scraping assembly; 71. Annular chute; 72. Slider; 73. Rotating plate; 74. Square slot; 75. Square block; 76. Scraper blade. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-5The present invention provides an embodiment of a homogenizer for konjac processing, comprising a processing box 1, a feeding port 2 at the top of one side of the processing box 1, a discharging pipe 3 at the bottom of one side of the processing box 1, a solenoid valve on the discharging pipe 3 for controlling the opening and closing state of the discharging pipe 3, an installation chamber 4 at the top of the processing box 1, a stirring assembly 5 at the top of the installation chamber 4, a spray pipe 6 on the inner side of the processing box 1, the spray pipe 6 being annular in shape, a water inlet pipe on one side of the spray pipe 6, allowing the spray pipe 6 to rinse the stirring blades 54 from all directions, the water inlet pipe being used to connect to an external water source, and a wall scraping assembly 7 at the top of the inner side of the processing box 1. The stirring assembly 5 includes a cylinder 51, a movable plate 52, a rotating shaft 53, a stirring blade 54, and a drive assembly 55. The cylinder 51 is located at the top of the installation chamber 4. The output end of the cylinder 51 is provided with the movable plate 52. Guide grooves are provided on both sides inside the installation chamber 4, and guide blocks connected to the movable plate 52 are sleeved on the inner side of the guide grooves to guide the movable plate 52 and improve the stability of the movable plate 52. The rotating shaft 53 is sleeved on the inner side of the movable plate 52. The stirring blade 54 is provided at the bottom of the rotating shaft 53, and the drive assembly 55 is provided at the top of the movable plate 52. The drive assembly 55 includes a motor, a drive gear, and a driven gear. The motor is located on the top of the movable plate 52, and the output end of the motor is provided with a drive gear. The top of the outer side of the rotating shaft 53 is provided with a driven gear that meshes with the drive gear, which is used to drive the rotating shaft 53 to rotate. The motor can drive the drive gear to rotate, and then the drive gear can drive the meshing driven gear, and then the driven gear can drive the rotating shaft 53 to rotate. The wall scraping assembly 7 includes an annular chute 71, a slider 72, a rotating plate 73, a square slot 74, a square block 75, and a scraper 76. Two sets of annular chute 71 are located at the top of the inner side of the processing box 1. Slider 72 is slidably connected to the inner side of the two sets of annular chute 71. A rotating plate 73 is commonly located at the bottom of the two sets of slider 72. A through hole is provided on the inner side of the rotating plate 73, and a rotating shaft 53 is fitted inside the through hole, allowing the rotating shaft 53 to move up and down along the inner side of the rotating plate 73, preventing interference with the rotation of the rotating shaft 53 during material mixing. A square slot 74 is provided at the bottom of the rotating plate 73, and a square block 75 that mates with the square slot 74 is provided at the bottom of the outer side of the rotating shaft 53. A scraper 76 is provided on one side of the bottom of the rotating plate 73, allowing the rotating shaft 53 to control the rotation of the scraper 76 to scrape and clean the wall during equipment cleaning.

[0016] Working principle: When homogenizing konjac, the device can add konjac raw materials into the processing box 1 through the feed port 2, and then start the drive component 55 to control the rotation of the rotating shaft 53. The rotating shaft 53 can drive the stirring blade 54 to stir the konjac at high speed. By stirring the konjac raw materials, the fibers and agglomerates in the raw materials can be broken, so that the material is transformed from a heterogeneous slurry into a fine and uniform colloid, thus realizing the homogenization of konjac. After homogenizing the konjac, the material can be discharged through the discharge pipe 3. When cleaning the equipment after konjac processing, the cylinder 51 can drive the movable plate 52 to move upward, and then the movable plate 52 can drive the rotating shaft 53 to move upward. When the rotating shaft 53 moves upward to the cleaning area, the square block 75 can be inserted into the square slot 74, and the stirring blade 54 can be moved to the inside of the spray pipe 6. After the cleaning water is delivered to the spray pipe 6 through the water inlet pipe, it can be sprayed out from all directions to rinse the stirring blade 54, thereby removing the konjac colloid adhering to the stirring blade 54. At the same time, the water flow splashes outward to rinse the inner wall of the processing box 1. At this time, the rotating shaft 53 is driven to rotate slowly. The square block 75 and the square slot 74 can drive the rotating plate 73 to rotate. Then the rotating plate 73 can drive the scraper 76 at the bottom to clean the inner wall of the processing box 1. With the help of the rinsing water flow, the adhering material can be removed, improving the convenience of cleaning. After the equipment is cleaned, the stirring blade 54 can be driven down to the working area again, and the next round of processing can be carried out immediately, which improves the overall processing efficiency.

[0017] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0018] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A homogenizer for konjac processing, comprising a processing chamber (1), characterized in that: A feed inlet (2) is provided on the top of one side of the processing box (1), a discharge pipe (3) is provided on the bottom of one side of the processing box (1), an installation chamber (4) is provided on the top of the processing box (1), a stirring assembly (5) is provided on the top of the installation chamber (4), a spray pipe (6) is provided on the inner side of the processing box (1), and a wall scraping assembly (7) is provided on the top of the inner side of the processing box (1). The stirring assembly (5) includes a cylinder (51), a movable plate (52), a rotating shaft (53), a stirring blade (54), and a drive assembly (55). The cylinder (51) is located at the top of the installation chamber (4). The output end of the cylinder (51) is provided with a movable plate (52). The rotating shaft (53) is sleeved on the inner side of the movable plate (52). The bottom of the rotating shaft (53) is provided with a stirring blade (54). The top of the movable plate (52) is provided with a drive assembly (55).

2. The homogenizer for konjac processing according to claim 1, characterized in that: The scraping assembly (7) includes an annular groove (71), a slider (72), a rotating plate (73), a square slot (74), a square block (75), and a scraper (76). The annular groove (71) has two sets, and the two sets of annular grooves (71) are located at the top of the inner side of the processing box (1). The slider (72) is slidably connected to the inner side of the two sets of annular grooves (71). The bottom of the two sets of sliders (72) is provided with a rotating plate (73). The bottom of the rotating plate (73) is provided with a square slot (74). The bottom of the outer side of the rotating shaft (53) is provided with a square block (75) that cooperates with the square slot (74). The scraper (76) is provided on one side of the bottom of the rotating plate (73).

3. The homogenizer for konjac processing according to claim 2, characterized in that: The inner side of the rotating plate (73) is provided with a through hole, and the rotating shaft (53) is sleeved inside the through hole.

4. The homogenizer for konjac processing according to claim 1, characterized in that: The installation compartment (4) has guide grooves on both sides inside, and guide blocks connected to the movable plate (52) are sleeved on the inner side of the guide grooves.

5. A homogenizer for konjac processing according to claim 1, characterized in that: The drive assembly (55) includes a motor, a drive gear and a driven gear, with the motor located on top of the movable plate (52) and the output end of the motor being provided with a drive gear. The top of the outer side of the rotating shaft (53) is provided with a driven gear that meshes with the drive gear.

6. A homogenizer for konjac processing according to claim 1, characterized in that: A solenoid valve is installed on the discharge pipe (3).

7. A homogenizer for konjac processing according to claim 1, characterized in that: The nozzle (6) is annular in shape, and a water inlet pipe is provided on one side of the nozzle (6).

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