A device for preparing and proportioning a volcanic rock residual subgrade filling material

CN224793312UActive Publication Date: 2026-09-25CHINA RAILWAY NO 5 ENG GRP MECHANICAL ENG +1
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Patent Information

Application Number
CN202522359278.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-09-25
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种火山岩残路基填筑材料制备配比装置,以解决上述背景技术中提出的搅拌路基填料的原料时,不具有将下料的原料分散开的料桶设计的搅料制备装置的问题

Benefits of technology

通过设计的下料组件和搅拌混合组件,减速搅拌电机驱使螺旋搅拌轴搅拌配比搅拌桶内原料时,套筒和搅拌杆和刮板随螺旋搅拌轴旋转,滤网和分料杆分散料桶内部落下的原料,具有将下料的原料分散开的功能;通过设计的搅料组件,套筒和搅拌杆和刮板随螺旋搅拌轴旋转,搅拌杆和刮板使料桶内部的原料运动,利于原料下料倒配比搅拌桶内部。

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Abstract

The utility model discloses a kind of volcanic rock residual subgrade filling material preparation proportioning device, including the mixing component for the mixing preparation of volcanic rock residual subgrade filling material, including the proportioning mixing bucket and support plate fixed by bolt, the reduction mixing motor and helical stirring shaft connected by coupling, the helical stirring shaft penetrates support plate, and the helical stirring shaft bottom end is located inside proportioning mixing bucket;It further includes discharging assembly, including the support and top plate fixedly connected by bolt;The present application provides a kind of mixing device for the mixing preparation of the raw material of preparation volcanic rock residual subgrade filling material, the barrel design of the raw material dispersed by the raw material of the mixing device, reduction mixing motor drives helical stirring shaft to stir raw material, sleeve and stirring rod and scraper rotate with helical stirring shaft, and make the raw material motion inside barrel, beneficial to raw material discharge, filter screen and material distributing rod scatter raw material, with the function of the raw material dispersed by the raw material of the raw material.
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Description

Technical Field

[0001] This utility model belongs to the technical field of roadbed filler preparation and mixing device, specifically relating to a volcanic rock residual roadbed filling material preparation and proportioning device. Background Technology

[0002] Subgrade fill material is used for filling and paving in subgrade construction. There are various types of subgrade fill material, one of which is volcanic ash fill material. Volcanic rock residual soil is formed by the accumulation of magma erupted from submarine volcanoes, and the excavated volcanic ash is a type of earthwork material. Volcanic ash fill material is prepared by mixing volcanic ash earthwork material with cement in a certain proportion, and then carrying out the mixing, leveling, compaction, and curing construction processes. Traditionally, when mixing volcanic ash earthwork material with cement, it is generally mixed inside a mixing tank, and the material is mixed using a geared motor driven by a motor shaft to finally reach the finished product.

[0003] In the above operation, since the earthwork material and cement are mixed together in the mixing drum, it takes a long time to mix the materials evenly. The earthwork material or cement material cannot be dispersed when it is poured, which reduces the mixing time. In the preparation of volcanic ash roadbed filler, there is no material drum design to disperse the volcanic ash, which is a shortcoming. Existing methods for preparing roadbed fill materials have the problem of lacking a mixing and preparation device with a material hopper design to disperse the raw materials. To address this, this application proposes a mixing and proportioning device for preparing volcanic rock residual roadbed fill materials. Utility Model Content

[0004] The purpose of this utility model is to provide a mixing and proportioning device for preparing volcanic rock residual roadbed filling materials, so as to solve the problem in the above-mentioned background art that the mixing and preparation device for roadbed filling materials does not have a material bucket design to disperse the raw materials when mixing them.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing and proportioning device for preparing volcanic rock residual roadbed filling material, comprising a mixing assembly for mixing and preparing volcanic rock residual roadbed filling material, including a proportioning mixing tank and a support plate fixed by bolts, a reduction mixing motor and a spiral mixing shaft connected by a coupling, wherein the spiral mixing shaft penetrates the support plate and the bottom end of the spiral mixing shaft is located inside the proportioning mixing tank; further comprising a feeding assembly, including a support column and a top plate fixed by bolts, and a material tank welded to the top plate, wherein a filter screen is fixed to the surface of the bottom end of the material tank by bolts; further comprising a support assembly, including a reinforcement member fixed to the material tank by bolts, a stabilizing column penetrating the reinforcement member, a cross arm and a motor base welded together; further comprising a mixing assembly, including a sleeve sleeved on the outside of the spiral mixing shaft, crossbars symmetrically installed on the outside of the sleeve, and a combined mixing rod and a scraper.

[0006] Preferably, the material bucket includes an inner ring, a guide ring, a bottom plate, and an outer ring. The guide ring is a hollow conical structure. The inner ring is fixedly connected to the top plate. The bottom plate is installed between the guide ring and the inner ring.

[0007] Preferably, the surface of the base plate is provided with uniformly distributed grooves a.

[0008] Preferably, the surface of the base plate is provided with evenly distributed fan-shaped feeding grooves b, the filter screen is located at the position of the feeding groove b, the filter screen is fan-shaped, and the filter screen is welded with a feeding rod on both sides.

[0009] Preferably, a connecting block is welded to the top of the stirring rod, one end of the crossbar is inserted into the connecting block, and the stirring rod is perpendicular to the crossbar.

[0010] Preferably, a circular sleeve c is welded to one side of the scraper, the bottom end of the stirring rod is connected to the sleeve c by screws, and an "L"-shaped material distribution column is connected to the surface of the scraper.

[0011] Preferably, the reinforcing member includes an arc portion and a circular tube portion, the stabilizing column passes through the circular tube portion, and the stabilizing column is perpendicular to the end of the horizontal arm.

[0012] Compared with the prior art, the beneficial effects of this utility model are: With the designed feeding and mixing components, the geared mixing motor drives the spiral mixing shaft to mix the raw materials in the mixing tank. The sleeve, mixing rod, and scraper rotate with the spiral mixing shaft, and the filter screen and distributing rod disperse the raw materials falling into the tank, thus dispersing the feeding raw materials. With the designed stirring component, the sleeve, mixing rod, and scraper rotate with the spiral mixing shaft, and the mixing rod and scraper move the raw materials inside the tank, which is conducive to feeding the raw materials into the mixing tank. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 For the present utility model Figure 1 Enlarged structural diagram of section A in the middle; Figure 3 This is a top view of the material bucket of this utility model; Figure 4 This is a cross-sectional view of the material bucket of this utility model; Figure 5 This is a three-dimensional structural diagram of the stirring rod of this utility model.

[0014] In the diagram: 2. Support column; 3. Top plate; 4. Material bucket; 6. Sleeve; 7. Stirring rod; 8. Filter screen; 9. Distributing rod; 10. Scraper; 11. Proportioning mixing tank; 12. Support plate; 13. Geared stirring motor; 14. Spiral stirring shaft; 41. Inner ring; 42. Guide ring; 43. Bottom plate; 44. Outer ring; 51. Reinforcing member; 52. Stabilizing column; 53. Cross arm; 54. Motor base; 61. Crossbar; 101. Distributing column. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1 to 5This utility model provides a technical solution: a mixing device for preparing volcanic rock residual roadbed filling material, including a mixing assembly for mixing volcanic rock residual roadbed filling material, comprising a mixing drum 11 and a support plate 12 fixed by bolts, a reduction mixing motor 13 and a spiral mixing shaft 14 connected by a coupling, the spiral mixing shaft 14 penetrating the support plate 12, the bottom end of the spiral mixing shaft 14 being located inside the mixing drum 11, the reduction mixing motor 13 driving the spiral mixing shaft 14 to rotate, the spiral mixing shaft 14 mixing the mixed roadbed raw materials inside the mixing drum 11 to achieve the purpose of preparing roadbed filling material, the support plate 12 serving to support and fix the support column 2; it also includes a feeding assembly, comprising the support column 2 and a top plate 3 fixed by bolts, and a material bucket 4 welded to the top plate 3, the material bucket 4 being in a stable state under the support and fixation of the fixed support column 2 and the top plate 3, the material bucket 4 being located on the upper side of the mixing drum 11. The material is placed in a way that facilitates the feeding of raw materials from the material tank 4 into the mixing tank 11 for mixing. A filter screen 8 is fixed to the bottom surface of the material tank 4 by bolts. The filter screen 8 disperses the raw materials, keeping them dispersed during feeding and feeding into the material tank 4 and preventing them from clumping together and increasing mixing time. The material tank 4 also includes a support assembly, including a reinforcing member 51 fixed to the material tank 4 by bolts, a stabilizing column 52 penetrating the reinforcing member 51, a welded cross arm 53, and a motor base 54. The reinforcing member 51 provides reinforcement. The system includes a support column 52, a cross arm 53, and a motor base 54 to support the geared mixing motor 13; it also includes a mixing assembly, including a sleeve 6 sleeved on the outside of the spiral mixing shaft 14, a cross bar 61 symmetrically installed on the outside of the sleeve 6, a mixing rod 7 and a scraper 10 connected in combination. When the geared mixing motor 13 drives the spiral mixing shaft 14 to rotate, the sleeve 6, the mixing rod 7 and the scraper 10 rotate with the spiral mixing shaft 14. The mixing rod 7 and the scraper 10 cause the raw materials inside the material bucket 4 to move, which is conducive to the discharge of raw materials.

[0017] In this embodiment, the material bucket 4 includes an inner ring 41, a guide ring 42, a bottom plate 43, and an outer ring 44. The guide ring 42 is a hollow conical structure with a sloping conical surface, which facilitates the flow of raw materials on its surface. The inner ring 41 is fixedly connected to the top plate 3. The bottom plate 43 is installed between the guide ring 42 and the inner ring 41. The bottom plate 43 has evenly distributed perforated grooves a and evenly distributed fan-shaped discharge grooves b. The raw materials stored inside the material bucket 4 can leak down from the perforated grooves a and discharge grooves b to disperse the raw materials and ensure that the raw materials are in a dispersed state. The filter screen 8 is located at the discharge groove b. The filter screen 8 is fan-shaped and has distribution rods 9 welded on both sides. The distribution rods 9 serve to distribute the raw materials discharged from the discharge groove b, thus preventing the raw materials from accumulating at the location of the filter screen 8.

[0018] In this embodiment, a connecting block is welded to the top of the stirring rod 7, one end of the crossbar 61 is inserted into the connecting block, the stirring rod 7 is perpendicular to the crossbar 61, the stirring rod 7 and the crossbar 61 are connected to form an integral structure, and the bottom end of the stirring rod 7 is inserted into the inside of the material bucket 4.

[0019] In this embodiment, a circular sleeve c is welded to one side of the scraper 10, and the bottom end of the stirring rod 7 is connected to the sleeve c by screws. The scraper 10 and the stirring rod 7 are connected in a combined manner, which facilitates disassembly and replacement of the scraper 10. An "L"-shaped material distribution column 101 is connected to the surface of the scraper 10. The material distribution column 101 plays a role in distributing materials. The scraper 10 scrapes the raw materials, and the material distribution column 101 disperses the raw materials, reducing the resistance caused by the agglomeration of raw materials on the scraper 10.

[0020] In this embodiment, the reinforcing member 51 includes an arc portion and a circular tube portion. The stabilizing column 52 passes through the circular tube portion and is perpendicular to the end of the horizontal arm 53. The arc portion of the reinforcing member 51 is welded to the mixing tank 11, and the circular tube portion is used to support and fix the stabilizing column 52.

[0021] Working principle and usage process of this utility model: The raw materials for preparing the roadbed are put into the mixing tank 11. When the manual operation of the reduction mixing motor 13 is running, the reduction mixing motor 13 drives the spiral mixing shaft 14 to rotate. The spiral mixing shaft 14 mixes the roadbed raw materials in the mixing tank 11 to achieve the purpose of preparing roadbed filling materials. The raw materials to be mixed are poured into the inside of the material bucket 4. When the spiral stirring shaft 14 stirs, the sleeve 6, stirring rod 7 and scraper 10 rotate with the spiral stirring shaft 14. The stirring rod 7 and scraper 10 cause the raw materials inside the material bucket 4 to move, which is conducive to the raw materials being discharged into the mixing bucket 11. When the raw materials are fed into the material bucket 4, the filter screen 8 plays a role in dispersing the raw materials, so that the raw materials fed into the material bucket 4 are in a dispersed state, avoiding the raw materials from clumping together and increasing the stirring time. The raw materials stored inside the material bucket 4 can leak down from the positions of the chute a and the discharge chute b to disperse the raw materials and ensure that the raw materials are discharged in a dispersed state. The material distribution rod 9 serves to distribute the material, thereby dispersing the raw material discharged from the feeding trough b and preventing the raw material from accumulating on the filter screen 8. In summary, this application provides a mixing device for preparing raw materials for volcanic rock residual roadbed filling. The mixing device has a material bucket 4 for dispersing the raw materials. When the deceleration mixing motor 13 drives the spiral mixing shaft 14 to mix the raw materials in the mixing bucket 11, the sleeve 6, the mixing rod 7, and the scraper 10 rotate with the spiral mixing shaft 14. The mixing rod 7 and the scraper 10 cause the raw materials inside the material bucket 4 to move, which is conducive to the raw materials being discharged into the mixing bucket 11. The filter screen 8 and the material distribution rod 9 disperse the raw materials, thus having the function of dispersing the raw materials.

[0022] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mixing and proportioning device for preparing volcanic rock residual roadbed filling material, characterized in that: The system includes a mixing assembly for preparing volcanic rock residual roadbed filling material, comprising a proportioning mixing tank (11) and a support plate (12) fixed by bolts, a reduction mixing motor (13) and a spiral mixing shaft (14) connected by a coupling, the spiral mixing shaft (14) penetrating the support plate (12), the bottom end of the spiral mixing shaft (14) being located inside the proportioning mixing tank (11); it also includes a feeding assembly, comprising a support column (2) and a top plate (3) fixed by bolts, and a feed assembly welded to the top plate (3). The material bucket (4) has a filter screen (8) fixed to its bottom surface by bolts; it also includes a support assembly, including a reinforcing member (51) fixed to the material bucket (4) by bolts, a stabilizing column (52) penetrating the reinforcing member (51), a welded cross arm (53) and a motor base (54); it also includes a stirring assembly, including a sleeve (6) sleeved on the outside of the spiral stirring shaft (14), a cross bar (61) symmetrically installed on the outside of the sleeve (6), a combined stirring rod (7) and a scraper (10).

2. The device for preparing and proportioning volcanic rock residual roadbed filling material according to claim 1, characterized in that: The material bucket (4) includes an inner ring (41), a guide ring (42), a bottom plate (43), and an outer ring (44). The guide ring (42) is a hollow cone structure. The inner ring (41) is fixedly connected to the top plate (3). The bottom plate (43) is installed between the guide ring (42) and the inner ring (41).

3. The device for preparing and proportioning volcanic rock residual roadbed filling material according to claim 2, characterized in that: The bottom plate (43) has uniformly distributed slots a on its surface.

4. The device for preparing and proportioning volcanic rock residual roadbed filling material according to claim 3, characterized in that: The bottom plate (43) has evenly distributed fan-shaped feeding grooves b on its surface. The filter screen (8) is located in the feeding groove b. The filter screen (8) is fan-shaped and has feeding rods (9) welded on both sides.

5. The device for preparing and proportioning volcanic rock residual roadbed filling material according to claim 1, characterized in that: The top of the stirring rod (7) is welded with a connecting block, and one end of the crossbar (61) is inserted into the connecting block. The stirring rod (7) is perpendicular to the crossbar (61).

6. The device for preparing and proportioning volcanic rock residual roadbed filling material according to claim 1, characterized in that: A circular sleeve c is welded to one side of the scraper (10), and the bottom end of the stirring rod (7) is connected to the sleeve c by screws. An "L"-shaped material distribution column (101) is connected to the surface of the scraper (10).

7. The device for preparing and proportioning volcanic rock residual roadbed filling material according to claim 1, characterized in that: The reinforcement member (51) includes an arc portion and a circular tube portion, the stabilizing column (52) passes through the circular tube portion, and the stabilizing column (52) is perpendicular to the end of the cross arm (53).