High-efficiency blending device for lubricating oil production
Patent Information
- Application Number
- CN202522380077.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0002]润滑油是用在各种类型汽车、机械设备上以减少摩擦,保护机械及加工件的液体或半固体润滑剂,主要起润滑、辅助冷却、防锈、清洁、密封和缓冲等作用,润滑油调和是将基础油(占比70-95%)与多种功能添加剂按配方比例混合,形成均匀稳定产品的关键工序,在现有的润滑油生产调和使用过程中至少有以下弊端:1、现有的润滑油生产调和过程中,润滑油的受热不均,影响产品的调和质量;2、现有的高粘度添加剂(如极压抗磨剂)多采用人工倾倒或单泵投加,投放时无预分散环节,直接投入基础油中易形成“胶团”,故此,我们推出一种新的润滑油生产用高效调和装置
[0015]1、通过设置加热组件,在加热组件上设置有两个加热套,在两个加热套内侧均固定连接有加热接触层,将两个加热套均与支撑组件套接,并通过螺丝进行固定,通过两个控制器分别对两个加热套进行控制,使得两个加热套共同对支撑组件进行加热,从而使得支撑组件内的润滑油调和过程受热均匀;
Smart Images

Figure CN224793322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lubricating oil production technology, and in particular to a high-efficiency blending device for lubricating oil production. Background Technology
[0002] Lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts. Its main functions include lubrication, auxiliary cooling, rust prevention, cleaning, sealing, and buffering. Lubricating oil blending is a key process that mixes base oil (70-95%) with various functional additives according to a formula ratio to form a uniform and stable product. Existing lubricating oil production and blending processes have at least the following drawbacks: 1. In existing lubricating oil production and blending processes, uneven heating of the lubricating oil affects the blending quality; 2. Existing high-viscosity additives (such as extreme pressure anti-wear agents) are mostly added manually or by a single pump without a pre-dispersion stage, easily forming "clumps" when directly added to the base oil. Therefore, we have introduced a new high-efficiency blending device for lubricating oil production. Utility Model Content
[0003] The main objective of this invention is to provide a high-efficiency blending device for lubricating oil production, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A high-efficiency blending device for lubricating oil production includes a support assembly. A first fixing ring is fixedly sleeved on the lower part of the outer surface of the support assembly. A heating assembly is sleeved on the outer surface of the first fixing ring. A second fixing ring is fixedly sleeved on the upper part of the outer surface of the first fixing ring. A connecting assembly is sleeved on the upper part of the outer surface of the first fixing ring and is located above the second fixing ring. A feed pipe is fixedly connected through the lower end of the support assembly. A support ring is sleeved on the lower part of the outer surface of the support assembly and is located below the first fixing ring. A plurality of support rods are fixedly connected in a ring array at the lower end of the support ring.
[0006] The heating assembly includes two heating sleeves. Each heating sleeve has a connecting block fixedly connected to its front and rear outer surfaces. Each heating sleeve has a heating contact layer fixedly connected to its opposite end. Each heating sleeve on the right has two insert rods fixedly connected to its front and rear left ends. Each heating sleeve has a controller fixedly connected to its outer surface. Each heating sleeve is sleeved with a support assembly.
[0007] Preferably, the connecting assembly includes a connecting cover, a motor is inserted through the middle of the upper end of the connecting cover, a round rod is fixedly connected to the part of the output end of the motor that passes through the connecting cover, and a plurality of stirring rods are fixedly connected to the outer surface of the round rod in a ring array, and the connecting cover is sleeved with the support assembly.
[0008] By adopting the above technical solution, the lubricating oil in the support assembly can be stirred and mixed by a motor driving the round rod to rotate, and several stirring rods fixedly connected to the outer surface of the round rod.
[0009] Preferably, the connecting cover includes a connecting frame, with a plurality of branch pipes interspersed in a ring array at the upper end of the connecting frame, and the ends of the plurality of branch pipes passing through the connecting frame are connected to a ring pipe through and fixedly connected, and a feed pipe is connected to the upper part of the outer surface of the ring pipe through and fixedly connected, and the connecting frame is sleeved with the motor.
[0010] By adopting the above technical solution, several branch pipes can deliver the additives from the feed pipe to the annular pipe at multiple locations, avoiding the accumulation of additives at a single feeding location and improving stability.
[0011] Preferably, the motor is located between several branch pipes.
[0012] Preferably, both of the two longitudinal insertion rods are interlocked with the heating sleeve on the left.
[0013] Preferably, both heating sleeves are located between the first fixing ring and the second fixing ring.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. By setting up a heating component, two heating sleeves are set on the heating component. A heating contact layer is fixedly connected to the inside of each heating sleeve. Both heating sleeves are sleeved on the support component and fixed with screws. Two controllers control the two heating sleeves respectively, so that the two heating sleeves heat the support component together, thereby making the lubricating oil mixing process in the support component heat evenly.
[0016] 2. By setting up a connecting component with a connecting cover, the additives delivered from the feed pipe to the annular pipe can be fed at multiple locations through several branch pipes on the connecting cover, avoiding the accumulation of additives at a single feeding location and improving the mixing quality of the lubricating oil. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency blending device for lubricating oil production according to this utility model;
[0018] Figure 2This is a schematic diagram of the overall structure of the heating component of a high-efficiency blending device for lubricating oil production according to this utility model;
[0019] Figure 3 This is a schematic diagram of the overall structure of the connecting components of a high-efficiency blending device for lubricating oil production according to this utility model;
[0020] Figure 4 This is a schematic diagram of the overall structure of the connecting components of a high-efficiency blending device for lubricating oil production according to this utility model;
[0021] Figure 5 This is a schematic diagram of the overall structure of the connecting cover of a high-efficiency blending device for lubricating oil production according to this utility model.
[0022] In the diagram: 1. Support assembly; 2. First fixing ring; 3. Heating assembly; 4. Support ring; 5. Second fixing ring; 6. Connecting assembly; 7. Feed pipe; 8. Support rod; 31. Heating sleeve; 32. Insert rod; 33. Connecting block; 34. Controller; 35. Heating contact layer; 61. Connecting cover; 62. Motor; 63. Round rod; 64. Stirring rod; 611. Connecting frame; 612. Branch pipe; 613. Annular pipe; 614. Feed pipe. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figure 1-5This utility model provides a technical solution:
[0027] A high-efficiency blending device for lubricating oil production includes a support assembly 1. A first fixing ring 2 is fixedly sleeved on the lower part of the outer surface of the support assembly 1. A heating assembly 3 is sleeved on the outer surface of the first fixing ring 2. A second fixing ring 5 is fixedly sleeved on the upper part of the outer surface of the first fixing ring 2. A connecting assembly 6 is sleeved on the upper part of the outer surface of the first fixing ring 2, and the connecting assembly 6 is located above the second fixing ring 5. A feed pipe 7 is fixedly connected through the lower end of the support assembly 1. A support ring 4 is sleeved on the lower part of the outer surface of the support assembly 1, and the support ring 4 is located below the first fixing ring 2. A plurality of support rods 8 are fixedly connected in a ring array at the lower end of the support ring 4.
[0028] In this embodiment, the heating component 3 includes a heating sleeve 31, and two heating sleeves 31 are provided. A connecting block 33 is fixedly connected to the front and rear of the outer surface of each heating sleeve 31. A heating contact layer 35 is fixedly connected to the opposite end of each heating sleeve 31. Two insert rods 32 are fixedly connected to the front and rear of the left end of the right heating sleeve 31. A controller 34 is fixedly connected to the outer surface of each heating sleeve 31. Both heating sleeves 31 are sleeved with the support component 1. The two sets of longitudinal insert rods 32 are inserted and connected to the left heating sleeve 31. Both heating sleeves 31 are located between the first fixing ring 2 and the second fixing ring 5.
[0029] Through the above scheme: the two sets of longitudinal insert rods 32 can strengthen the connection between the two heating sleeves 31. The two heating sleeves 31 are controlled by two controllers 34 respectively, so that the two heating sleeves 31 heat the support component 1 together, thereby making the lubricating oil mixing process in the support component 1 heat evenly. At the same time, the two controllers 34 can control the temperature of the heating process of the two heating sleeves 31.
[0030] In this embodiment, the connecting component 6 includes a connecting cover 61, a motor 62 is inserted through the middle of the upper end of the connecting cover 61, a round rod 63 is fixedly connected to the part of the output end of the motor 62 that passes through the connecting cover 61, and a plurality of stirring rods 64 are fixedly connected to the outer surface of the round rod 63 in a ring array. The connecting cover 61 is sleeved with the support component 1. The connecting cover 61 includes a connecting frame 611, a plurality of branch pipes 612 are inserted through the upper end of the connecting frame 611 in a ring array, and a ring pipe 613 is fixedly connected to the end of the plurality of branch pipes 612 that passes through the connecting frame 611. A feed pipe 614 is fixedly connected to the upper part of the outer surface of the ring pipe 613. The connecting frame 611 is sleeved with the motor 62. The motor 62 is located between the plurality of branch pipes 612.
[0031] The above scheme involves connecting the cover 61 to the support assembly 1 and fixing it with screws. The motor 62 drives the round rod 63 to rotate, which in turn drives several stirring rods 64 to stir and mix the lubricating oil in the support assembly 1. The additive is transported to the annular pipe 613 through the feed pipe 614, and the additive can be fed at multiple locations through several branch pipes 612, avoiding the accumulation of additives at a single feeding location and improving stability.
[0032] It should be noted that this utility model is a high-efficiency blending device for lubricating oil production. During use, after the lubricating oil is fed into the support assembly 1, the connecting cover 61 is sleeved onto the support assembly 1 and firmly fixed with screws to ensure the sealing and stability of the device, providing a good working environment for the subsequent stirring process. The motor 62, as the power source, starts to operate, driving the connected circular rod 63 to rotate. The circular rod 63, as the core transmission component of the stirring system, accurately transmits the rotational power of the motor to the stirring rods 64. Several stirring rods 64 are evenly distributed on the circular rod 63. As the circular rod 63... The rotating stirring rod 64 makes a circular motion in the lubricating oil inside the support assembly 1. This motion breaks down the molecular clusters and structure inside the lubricating oil, promoting thorough mixing of different lubricating oil components and achieving uniform stirring. This provides the necessary physical mixing conditions for lubricating oil blending. Two heating jackets 31 are fitted onto the support assembly 1 and secured with screws, ensuring a tight connection between the heating assembly 3 and the support assembly 1. This ensures that heat is effectively transferred to the lubricating oil inside the support assembly 1 during the heating process. Two controllers 34 are connected to the two heating jackets 31 respectively, monitoring the working status of the heating jackets 31. Independent control allows for precise adjustment of the power output of the heating jacket 31 via the controller 34, thereby controlling the heating temperature. Both heating jackets 31 operate simultaneously, heating different parts of the support assembly 1. This dual heating method ensures uniform heating of the lubricating oil within the support assembly 1, preventing localized overheating or undercooling and ensuring the lubricating oil undergoes its blending reaction in a suitable and uniform temperature environment. This improves the quality and performance stability of the lubricating oil. When additives need to be added to the lubricating oil, they are conveyed to the annular pipe 613 through the feed pipe 614. The feed pipe 614 serves as the input channel for the additive, ensuring that the additive can smoothly enter the annular pipe 613. Several branch pipes 612 are connected to the annular pipe 613. These branch pipes 612 are evenly distributed on the annular pipe 613 and guide the additive to different positions within the support component 1. Through this multi-branch pipe design, the additive can be simultaneously added to multiple positions in the lubricating oil, avoiding the problem of local accumulation of additives caused by a single feeding position. This allows the additive to be more evenly dispersed in the lubricating oil and fully mixed and reacted with the lubricating oil, further improving the stability of the lubricating oil blending process and the product quality.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency blending device for lubricating oil production, comprising a support assembly (1), characterized in that: A first fixing ring (2) is fixedly sleeved on the lower part of the outer surface of the support component (1). A heating component (3) is sleeved on the outer surface of the first fixing ring (2). A second fixing ring (5) is fixedly sleeved on the upper part of the outer surface of the first fixing ring (2). A connecting component (6) is sleeved on the upper part of the outer surface of the first fixing ring (2), and the connecting component (6) is located above the second fixing ring (5). A feeding pipe (7) is fixedly connected through the lower end of the support component (1). A support ring (4) is sleeved on the lower part of the outer surface of the support component (1), and the support ring (4) is located below the first fixing ring (2). Several support rods (8) are fixedly connected in a ring array at the lower end of the support ring (4). The heating assembly (3) includes a heating sleeve (31), and two heating sleeves (31) are provided. A connecting block (33) is fixedly connected to the front and rear of the outer surface of the two heating sleeves (31). A heating contact layer (35) is fixedly connected to the opposite end of the two heating sleeves (31). Two insert rods (32) are fixedly connected to the front and rear of the left end of the right heating sleeve (31). A controller (34) is fixedly connected to the outer surface of the two heating sleeves (31). The two heating sleeves (31) are sleeved with the support assembly (1).
2. The high-efficiency blending device for lubricating oil production according to claim 1, characterized in that: The connecting assembly (6) includes a connecting cover (61), a motor (62) is inserted through the middle of the upper end of the connecting cover (61), a round rod (63) is fixedly connected to the part of the output end of the motor (62) that passes through the connecting cover (61), and a plurality of stirring rods (64) are fixedly connected to the outer surface of the round rod (63) in a ring array. The connecting cover (61) is sleeved with the support assembly (1).
3. The high-efficiency blending device for lubricating oil production according to claim 2, characterized in that: The connecting cover (61) includes a connecting frame (611). Several branch pipes (612) are interspersed in a ring array at the upper end of the connecting frame (611). One end of the several branch pipes (612) passes through the connecting frame (611) and is fixedly connected to a ring pipe (613). A feed pipe (614) is fixedly connected to the upper part of the outer surface of the ring pipe (613). The connecting frame (611) is sleeved with the motor (62).
4. The high-efficiency blending device for lubricating oil production according to claim 2, characterized in that: The motor (62) is located between several branch pipes (612).
5. The high-efficiency blending device for lubricating oil production according to claim 1, characterized in that: Both sets of longitudinal inserts (32) are inserted and connected to the heating sleeve (31) on the left.
6. The high-efficiency blending device for lubricating oil production according to claim 1, characterized in that: Both heating sleeves (31) are located between the first fixing ring (2) and the second fixing ring (5).