An apparatus for preparing an oil phase

Abstract

The utility model discloses an oil phase preparation device, include: mixing tank, the outer surface intercommunication installation of mixing tank has feed hopper and discharge ball valve, the upper surface fixed mounting of mixing tank has the sleeve, rotates and is installed in the sleeve and has the stirring mechanism of mixing tank outer surface fixed mounting, sleeve one end fixed mounting has the motor, and the output shaft of motor penetrates to the sleeve and is fixedly connected with stirring mechanism, and the heating ring is fixedly installed on the surface on the inner wall of mixing tank, and the electric control end of heating ring is controlled to temperature controller, and temperature controller fixed mounting is in the outer surface of mixing tank. The design of the stirring mechanism makes it can cover the different depth and position in the mixing tank while moving up and down and accompanying the function of rotary stirring, ensures that the material mixes comprehensively, and then can effectively reduce the dead angle in the mixing process, guarantees that the material of different levels mixes fully, improves the uniformity and consistency of mixing.

Description

Technical Field

[0001] This utility model relates to the field of low-fat margarine technology, specifically to an oil phase preparation device. Background Technology

[0002] The oil phase preparation device is mainly used to mix oils and other components evenly to form a stable emulsion system.

[0003] For example, the national patent announcement number CN220423104U discloses a device for emulsifying and homogenizing margarine, including a base. A placement groove is formed on the upper left side of the base, and a homogenizing bucket is placed in the groove. A hydraulic telescopic rod is fixedly connected to the upper right middle part of the base. A lifting seat is fixedly connected to the output end of the hydraulic telescopic rod. A motor is fixedly installed on the upper left side of the lifting seat. A rotating base is fixedly connected to the output end of the motor. A connecting mechanism is provided on the lower part of the outer surface of the rotating base. A stirring mechanism is provided at the lower middle of the rotating base, and several stirring components are fixedly connected to the stirring mechanism. This device for emulsifying and homogenizing margarine can scrape off the margarine material adhering to the inner wall of the homogenizing bucket, thereby preventing the margarine material adhering to the inner wall of the homogenizing bucket from failing to be homogenized, improving the emulsification and homogenization effect, and facilitating use.

[0004] However, the aforementioned homogenizing equipment for margarine emulsification cannot move up and down within the homogenizing tank to achieve full contact mixing during the mixing process. Instead, it can only rotate and mix in specific locations. Consequently, the mixing end cannot cover the entire area of ​​the homogenizing tank, resulting in some areas of the raw materials not being fully mixed. For example, heavier materials may settle at the bottom of the mixing tank, and the fixed mixer cannot stir up these deposits. As a result, the materials at the bottom cannot participate in the mixing process, leading to poor overall mixing effect. Utility Model Content

[0005] The purpose of this invention is to provide an oil phase preparation device to solve the problem mentioned in the background art that, during the stirring of raw materials, the material cannot be moved up and down in the homogenizing tank to achieve sufficient contact stirring, which leads to the inability to stir the raw materials deposited at the bottom of the homogenizing tank, resulting in poor mixing effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An oil phase preparation apparatus includes: a mixing tank, a feed hopper and a discharge ball valve connected to the outer surface of the mixing tank, a sleeve fixedly installed on the upper surface of the mixing tank, a stirring mechanism rotatably installed inside the sleeve, a motor fixedly installed at one end of the sleeve, and the output shaft of the motor passing through the sleeve and fixedly connected to the stirring mechanism.

[0008] Preferably, a heating ring is fixedly installed on the inner wall surface of the mixing tank, and the electrical control terminal of the heating ring is controlled by a temperature controller, which is fixedly installed on the outer surface of the mixing tank.

[0009] Preferably, the stirring mechanism includes a conical gear disk and two sets of conical gears. The conical gear disk is rotatably mounted inside a sleeve and fixedly connected to the output shaft of the motor. Rotating rings are fixedly mounted on the lower surfaces of the two sets of conical gears. The two sets of conical gears are rotatably mounted on the upper surface of the mixing tank through the rotating rings and mesh with the conical gear disk. The conical gears are fitted inside the sleeve.

[0010] Preferably, a connecting column is fixedly installed on the lower surface of the rotating ring, a guide groove is provided in the connecting column, a guide block is slidably installed in the guide groove, a stirring column is fixedly installed between the guide blocks, and a stirring frame is fixedly installed on the lower surface of the stirring column.

[0011] Preferably, a limiting annular groove is formed on the outer surface of both sets of connecting columns, and a connecting plate is rotatably installed between the outer surfaces of the two sets of limiting annular grooves. A convex annular disc is fixedly installed in the annular opening of the connecting plate. The connecting plate is rotatably installed in the limiting annular groove of the two sets of stirring columns through the convex annular discs on both sides, which can limit the two sets of stirring columns to the same height position.

[0012] Preferably, a sliding column is fixedly installed on the upper surface of one of the stirring columns. The sliding column extends through the upper surface of the bevel gear and the sleeve. A traction plate is rotatably installed on the upper surface of the sliding column. The other end of the traction plate is fixedly connected to the piston rod of the electric push rod. The electric push rod is fixedly installed on one end of the outer surface of the mixing tank.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Through the design of the mixing tank, motor, thermostat, heating ring, and stirring mechanism, the oil, emulsifier, and other additives are initially mixed by pouring them into the mixing tank through the feed hopper. Then, the thermostat is activated to control the heating ring to heat the oil in the mixing tank, preventing solidification due to insufficient temperature. The motor then drives the stirring mechanism to rotate and stir within the mixing tank. During this rotation, the stirring mechanism also moves vertically up and down, ensuring comprehensive mixing at different depths and positions within the tank. This effectively reduces dead zones, guarantees thorough mixing of materials at different levels, improves uniformity and consistency, prevents heavier materials from settling at the bottom, ensures even distribution of all raw materials, prevents some materials from being insufficiently mixed, increases relative movement between materials, enhances mass transfer, promotes intermolecular diffusion between different components, and improves mixing effect and reaction rate.

[0015] 2. Through the design of a conical gear disc, bevel gears, a rotating ring, a connecting column, an electric push rod, a stirring column, and a traction plate, the raw materials in the mixing tank are stirred. By starting the motor and the electric push rod, the motor drives the conical gear disc to mesh and rotate two sets of bevel gears via its output shaft. The two sets of bevel gears rotate synchronously, causing the connecting column on the lower surface to rotate within the mixing tank. The connecting column then drives the stirring column, which is slidably installed in the guide groove, to rotate. The stirring column, through the stirring frame fixedly installed on the lower surface, stirs the raw materials in the mixing tank. During the process of rotating and stirring the raw materials in the mixing tank by the stirring rack, the electric push rod will also push and pull the traction plate back and forth. The traction plate will drive the sliding column mounted on the lower surface of the other end to push and pull up and down. The sliding column will drive the stirring column on the lower surface to slide up and down in the guide groove through the guide block on the outer surface. In this way, the stirring column can drive the stirring rack on the lower surface to perform up and down stirring operations in the mixing tank. This allows the stirring rack to cover different depths and positions in the mixing tank, ensuring that the materials are thoroughly mixed. This can effectively reduce dead corners in the mixing process and ensure that materials at different levels are fully mixed.

[0016] When the stirring column is rotated and moved up and down, it will drive another set of stirring columns to move up and down together through the connecting plate on the outer surface. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2This is a schematic diagram of the temperature controller structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the heating ring structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the conical gear disk and conical gear of this utility model;

[0021] Figure 5 This is a schematic diagram of the stirring mechanism of this utility model.

[0022] In the diagram: 1. Mixing tank; 101. Sleeve; 102. Motor; 2. Temperature controller; 201. Heating ring; 3. Stirring mechanism; 301. Conical gear disc; 302. Conical gear; 303. Rotating ring; 304. Connecting column; 305. Electric push rod; 306. Traction plate; 307. Stirring column; 308. Connecting plate; 309. Limiting ring groove; 310. Convex ring disc; 311. Guide block; 312. Stirring frame; 313. Guide groove; 314. Sliding column. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 This utility model provides a technical solution:

[0025] like Figures 1-3 As shown, an oil phase preparation device includes: a mixing tank 1, a feed hopper and a discharge ball valve are connected and installed on the outer surface of the mixing tank 1, a sleeve 101 is fixedly installed on the upper surface of the mixing tank 1, a stirring mechanism 3 is rotatably installed inside the sleeve 101, a motor 102 is fixedly installed at one end of the sleeve 101, and the output shaft of the motor 102 passes through the sleeve 101 and is fixedly connected to the stirring mechanism 3.

[0026] A heating ring 201 is fixedly installed on the inner wall surface of the mixing tank 1. The electrical control terminal of the heating ring 201 is controlled by a temperature controller 2, which is fixedly installed on the outer surface of the mixing tank 1.

[0027] Through the design of the mixing tank 1, motor 102, temperature controller 2, heating ring 201, and stirring mechanism 3, during use, the grease, emulsifier, and other additives are initially mixed by pouring them into the mixing tank 1 through the feed hopper. Then, the temperature controller 2 is activated to control the heating ring 201 to heat the grease in the mixing tank 1, preventing solidification due to insufficient temperature. Subsequently, the motor 102 is activated to drive the stirring mechanism 3 to rotate and stir within the mixing tank 1. During this rotational stirring process, the stirring mechanism 3 also moves vertically up and down. This vertical movement... Simultaneously, the accompanying rotary stirring function allows the stirring mechanism 3 to cover different depths and positions within the mixing tank 1, ensuring comprehensive mixing of materials. This effectively reduces dead zones during the mixing process, guarantees thorough mixing of materials at different levels, improves the uniformity and consistency of the mixture, and prevents heavier materials from settling at the bottom of the mixing tank 1. It also ensures that all raw materials are evenly distributed within the mixing tank 1, preventing some materials from being insufficiently mixed during the mixing process. Furthermore, it increases the relative movement between materials, enhances the mass transfer process, promotes intermolecular diffusion between different components, and improves the mixing effect and reaction rate.

[0028] like Figures 4-5 As shown, the stirring mechanism 3 includes a conical gear disk 301 and two sets of conical gears 302. The conical gear disk 301 is rotatably installed inside the sleeve 101 and fixedly connected to the output shaft of the motor 102. Rotating rings 303 are fixedly installed on the lower surfaces of the two sets of conical gears 302. The two sets of conical gears 302 are rotatably installed on the upper surface of the mixing tank 1 through the rotating rings 303 and mesh with the conical gear disk 301. The conical gears 302 are fitted inside the sleeve 101.

[0029] A connecting column 304 is fixedly installed on the lower surface of the rotating ring 303. A guide groove 313 is provided in the connecting column 304. A guide block 311 is slidably installed in the guide groove 313. A stirring column 307 is fixedly installed between the guide blocks 311. A stirring frame 312 is fixedly installed on the lower surface of the stirring column 307.

[0030] Both sets of connecting columns 304 have limiting annular grooves 309 on their outer surfaces. A connecting plate 308 is rotatably installed between the outer surfaces of the two sets of limiting annular grooves 309. A convex annular disc 310 is fixedly installed inside the annular opening of the connecting plate 308. The connecting plate 308 is rotatably installed in the limiting annular grooves 309 of the two sets of stirring columns 307 through the convex annular discs 310 on both sides, which can limit the two sets of stirring columns 307 to the same height position.

[0031] A sliding column 314 is fixedly installed on the upper surface of one of the stirring columns 307. The sliding column 314 extends through the upper surface of the bevel gear 302 and the sleeve 101. A traction plate 306 is rotatably installed on the upper surface of the sliding column 314. The other end of the traction plate 306 is fixedly connected to the piston rod of the electric push rod 305. The electric push rod 305 is fixedly installed on one end of the outer surface of the mixing tank 1.

[0032] Through the design of the conical gear disk 301, bevel gear 302, rotating ring 303, connecting column 304, electric push rod 305, stirring column 307, and traction plate 306, the raw materials in the mixing tank 1 are stirred by starting the motor 102 and the electric push rod 305. The motor 102 drives the conical gear disk 301 to mesh and drive the two sets of bevel gears 302 to rotate through the output shaft. The two sets of bevel gears 302 will rotate synchronously, thereby enabling the bevel gears 302 to drive the connecting column 304 on the lower surface to rotate in the mixing tank 1. The connecting column 304 will then drive the stirring column 307, which is slidably installed in the guide groove 313, to rotate. The stirring column 307, through the stirring frame 312 fixedly installed on the lower surface, stirs the raw materials in the mixing tank 1. The raw materials are stirred, and during the process of the stirring frame 312 rotating and stirring the raw materials in the mixing tank 1, the electric push rod 305 also pushes and pulls the traction plate 306 back and forth. The traction plate 306 will drive the sliding column 314, which is rotatably installed on the lower surface of the other end, to push and pull up and down. The sliding column 314 will drive the stirring column 307 on the lower surface to slide up and down in the guide groove 313 through the guide block 311 on the outer surface. This allows the stirring column 307 to drive the stirring frame 312 on the lower surface to move up and down in the mixing tank 1 for stirring. This allows the stirring frame 312 to cover different depths and positions in the mixing tank 1, ensuring that the materials are fully mixed. This effectively reduces dead corners in the mixing process and ensures that materials at different levels are fully mixed.

[0033] When the stirring column 307 is rotated and moved up and down, it will drive another set of stirring columns 307 to move up and down together through the connecting plate 308 on the outer surface.

[0034] Based on the above technical solution, the working steps of this solution are summarized as follows: During use, the grease, emulsifier, and other additives are initially mixed by pouring them into the mixing tank 1 through the feed hopper. Then, the temperature controller 2 is activated to control the heating ring 201 to heat the grease in the mixing tank 1, preventing solidification due to insufficient temperature. Next, the motor 102 and electric push rod 305 are activated. The motor 102 drives the bevel gear disk 301 to mesh and rotate two sets of bevel gears 302 via its output shaft. The two sets of bevel gears 302 rotate synchronously, causing the bevel gears 302 to drive the connecting column 304 on the lower surface to rotate within the mixing tank 1. The connecting column 304 then drives the stirring column 307, which is slidably installed in the guide groove 313, to rotate. The stirring column 307, through the stirring frame 312 fixedly installed on the lower surface, rotates within the mixing tank 1. The raw materials in the mixing tank 1 are stirred, and during the process of the stirring frame 312 rotating and stirring the raw materials in the mixing tank 1, the electric push rod 305 also pushes and pulls the traction plate 306 back and forth. The traction plate 306 will drive the sliding column 314, which is rotatably installed on the lower surface of the other end, to push and pull up and down. The sliding column 314 will drive the stirring column 307 on the lower surface to slide up and down in the guide groove 313 through the guide block 311 on the outer surface. In this way, the stirring column 307 can drive the stirring frame 312 on the lower surface to perform a stirring operation by moving up and down in the mixing tank 1. When the stirring column 307 is driven to move up and down during the rotation, the two sets of stirring columns 307 will drive the other set of stirring columns 307 to move up and down together through the connecting plate 308 rotatably connected on the outer surface. This allows the stirring frame 312 to cover different depths and positions in the mixing tank 1, ensuring that the materials are thoroughly mixed.

[0035] In summary, by moving up and down while simultaneously rotating and stirring, the stirring rack 312 can cover different depths and positions within the mixing tank 1, ensuring comprehensive mixing of materials. This effectively reduces dead zones during the mixing process, guarantees thorough mixing of materials at different levels, and improves the uniformity and consistency of the mixing.

[0036] All parts not described in this utility model are the same as or can be implemented using existing technology. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An oil phase preparation apparatus, characterized in that, include: A mixing tank (1) is provided with a feed hopper and a discharge ball valve connected to its outer surface. A sleeve (101) is fixedly installed on the upper surface of the mixing tank (1). A stirring mechanism (3) is rotatably installed inside the sleeve (101). A motor (102) is fixedly installed at one end of the sleeve (101). The output shaft of the motor (102) passes through the sleeve (101) and is fixedly connected to the stirring mechanism (3).

2. The oil phase preparation apparatus according to claim 1, characterized in that: A heating ring (201) is fixedly installed on the inner wall surface of the mixing tank (1). The electrical control terminal of the heating ring (201) is controlled by a temperature controller (2). The temperature controller (2) is fixedly installed on the outer surface of the mixing tank (1).

3. The oil phase preparation apparatus according to claim 1, characterized in that: The stirring mechanism (3) includes a conical gear disk (301) and two sets of bevel gears (302). The conical gear disk (301) is rotatably installed in the sleeve (101) and fixedly connected to the output shaft of the motor (102). Rotating rings (303) are fixedly installed on the lower surfaces of the two sets of bevel gears (302). The two sets of bevel gears (302) are rotatably installed on the upper surface of the mixing tank (1) through the rotating rings (303) and mesh with the conical gear disk (301). The bevel gears (302) are fitted inside the sleeve (101).

4. The oil phase preparation apparatus according to claim 3, characterized in that: A connecting column (304) is fixedly installed on the lower surface of the rotating ring (303). A guide groove (313) is provided in the connecting column (304). A guide block (311) is slidably installed in the guide groove (313). A stirring column (307) is fixedly installed between the guide blocks (311). A stirring rack (312) is fixedly installed on the lower surface of the stirring column (307).

5. The oil phase preparation apparatus according to claim 4, characterized in that: Both sets of connecting columns (304) have limiting annular grooves (309) on their outer surfaces. A connecting plate (308) is rotatably installed between the outer surfaces of the two sets of limiting annular grooves (309). A convex annular disc (310) is fixedly installed in the annular opening of the connecting plate (308). The connecting plate (308) is rotatably installed in the limiting annular grooves (309) of the two sets of stirring columns (307) through the convex annular discs (310) on both sides, which can limit the two sets of stirring columns (307) to the same height position.

6. The oil phase preparation apparatus according to claim 4, characterized in that: A sliding column (314) is fixedly installed on the upper surface of one of the stirring columns (307). The sliding column (314) extends through the upper surface of the bevel gear (302) and the sleeve (101). A traction plate (306) is rotatably installed on the upper surface of the sliding column (314). The other end of the traction plate (306) is fixedly connected to the piston rod of the electric push rod (305). The electric push rod (305) is fixedly installed on one end of the outer surface of the mixing tank (1).

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