A high viscosity liquid extraction device for cleaning agents

CN224793383UActive Publication Date: 2026-09-25AITAIKE AUTOMOTIVE TECHNOLOGY (WEIFANG) CO LTD
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Patent Information

Application Number
CN202521552985.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-24
Publication Date
2026-09-25
Estimated Expiration
2035-07-24

AI Technical Summary

Technical Problem

[0002]在高粘度液体配比生产的过程中,需要将一些黏度较高的原料在储存罐中抽取出来后加入反应釜内其添加剂混合;目前对原料进行抽取和输送的装一般都是依靠螺杆泵,如专利申请号为202322061769.1的实用新型专利公开了一种井下螺杆泵,其主要是由螺杆泵体和输送机构组成,其在对物料进行输送时,将物料加入泵体内,之后通过输送机构对物料进行输送即可;然而其在使用过程中存在如下问题,当对一些黏度较高的物料输送完成后,泵体的内侧壁上还会附着一些黏度较高的物料,还需要工作人员对泵体的内侧壁刷洗,而依靠人工刷洗劳动强度大,使用不方便,所以需要一种可以辅助工作人员对泵体内侧壁刷洗的抽取输送装置

Benefits of technology

[0011]与现有技术相比本实用新型的有益效果为:不仅可以对原料输送,还可以辅助工作人员将筒体内侧壁上残留的原料刷洗下来,降低了劳动强度,使用方便,实用性高。

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Abstract

The utility model relates to the technical fields of chemical industry machinery, especially, a kind of cleaning agent proportioning high viscosity liquid extraction device, it not only can to raw material transport, but also can assist staff to brush down the raw material remaining on the inner side wall of cylinder, reduce labor intensity, it is easy to use, and practicality is high;Including bottom plate, support and cylinder, cylinder is fixedly installed on the bottom plate upper end by support, chamber is set in the cylinder, and the left end of cylinder is open;It also includes extraction mechanism, conveying mechanism, scrubbing mechanism and moving mechanism, extraction mechanism is installed on the cylinder, the output end of extraction mechanism is communicated with the chamber of cylinder, scrubbing mechanism and conveying mechanism are all installed on moving mechanism, moving mechanism is used to move scrubbing mechanism and conveying mechanism, scrubbing mechanism has the function of scrubbing, and conveying mechanism has the function of conveying material.
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Description

Technical Field

[0001] This utility model relates to the technical field of chemical machinery, and in particular to a device for extracting high-viscosity liquids with a specific cleaning agent ratio. Background Technology

[0002] In the production process of high-viscosity liquids, it is necessary to extract some high-viscosity raw materials from storage tanks and add them to the reaction vessel for mixing with additives. Currently, the equipment for extracting and conveying raw materials generally relies on screw pumps. For example, the utility model patent with patent application number 202322061769.1 discloses a downhole screw pump, which mainly consists of a screw pump body and a conveying mechanism. When conveying materials, the materials are added into the pump body and then conveyed by the conveying mechanism. However, there are problems in its use. After conveying some high-viscosity materials, some high-viscosity materials will still adhere to the inner wall of the pump body. It is necessary for workers to scrub the inner wall of the pump body. However, manual scrubbing is labor-intensive and inconvenient. Therefore, there is a need for an extraction and conveying device that can assist workers in scrubbing the inner wall of the pump body. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a high-viscosity liquid extraction device with a high ratio of cleaning agent that can not only transport raw materials, but also assist workers in brushing off the residual raw materials on the inner wall of the cylinder, reducing labor intensity, and is easy to use and highly practical.

[0004] This utility model discloses a high-viscosity liquid extraction device for cleaning agent proportioning, comprising a base plate, a support, and a cylinder. The cylinder is fixedly mounted on the upper part of the base plate via the support, and a chamber is provided inside the cylinder. The left end of the cylinder is open. It also includes an extraction mechanism, a conveying mechanism, a scrubbing mechanism, and a moving mechanism. The extraction mechanism is mounted on the cylinder, and its output end communicates with the chamber of the cylinder. The scrubbing mechanism and the conveying mechanism are both mounted on the moving mechanism, which is used to move the scrubbing mechanism and the conveying mechanism. The scrubbing mechanism has a scrubbing function, and the conveying mechanism has a material conveying function. During cleaning agent production, a collection tank is placed at the left end of the cylinder. Below; when it is necessary to remove high-viscosity raw materials from the storage tank, the extraction mechanism draws the raw materials from the storage tank into the cylinder chamber. Then, the conveying mechanism is opened to transport the raw materials in the cylinder chamber to the collection tank. After the raw material is transported, when it is necessary to clean the raw materials on the inner wall of the cylinder chamber, clean water is added to the cylinder chamber, and then the brushing mechanism is used to brush the inner wall of the cylinder to remove the residual raw materials. It can not only transport raw materials, but also assist workers in brushing off the residual raw materials on the inner wall of the cylinder, reducing labor intensity, and is convenient and highly practical.

[0005] Preferably, the extraction mechanism includes a pneumatic diaphragm pump, a fixed frame, and a feed pipe. The pneumatic diaphragm pump is installed on the upper end of the cylinder via the fixed frame. The input end of the fixed frame is provided with a feed pipe, and the output end of the fixed frame is connected to the chamber of the cylinder. The upper end of the feed pipe is connected to the raw material storage tank. When it is necessary to transport the raw material in the storage tank to the chamber of the cylinder, the pneumatic diaphragm pump is turned on, and the high-viscosity raw material is extracted into the chamber of the cylinder through the feed pipe, which facilitates the extraction of the raw material.

[0006] Preferably, the moving mechanism includes a linear guide rail module A, a moving plate, two sets of linear guide rail modules B, and two sets of sliding plates. The linear guide rail module A is mounted on the upper end of the base plate, and the moving plate is mounted on the linear guide rail module A. The linear guide rail module A is used to move the moving plate back and forth. Both sets of linear guide rail modules B are mounted on the moving plate, and each set of linear guide rail modules B is equipped with a sliding plate. The linear guide rail modules B are used to move the sliding plates left and right. The conveying mechanism and the washing mechanism are respectively mounted on the two sets of sliding plates. When conveying raw materials into the cylinder cavity, the conveying mechanism moves into the cylinder cavity to convey the raw materials. When cleaning the raw materials on the inner wall of the cylinder cavity, the washing mechanism moves into the cylinder cavity to wash the inner wall of the cylinder cavity. This improves convenience.

[0007] Preferably, the conveying mechanism includes a fixed plate, a motor A, a rotating shaft, and spiral blades. The fixed plate is fixedly mounted on one of the sliding plates, the motor A is fixedly mounted on the fixed plate, the rotating shaft is rotatably mounted on the fixed plate, the power output end of the motor A is connected to the rotating shaft, and the spiral blades are fixedly mounted on the rotating shaft. Both the left and right ends of the cylinder are open. When conveying materials in the cylinder cavity, the linear guide rail module B below the fixed plate is opened, causing the linear guide rail module B to drive the sliding plate and the fixed plate to move to the left, allowing the rotating shaft and spiral blades on the fixed plate to enter the cylinder cavity, and causing the left end of the fixed plate to contact the right end of the cylinder, sealing the right end of the cylinder with the fixed plate. Then, the motor A is turned on, and the motor A drives the rotating shaft to rotate, thereby causing the spiral blades to rotate, thus conveying the raw materials in the cylinder cavity by the rotating spiral blades, facilitating the conveying of raw materials in the cylinder cavity.

[0008] Preferably, the brushing mechanism includes a support plate, a motor B, and a rotating shaft. The support plate is fixedly mounted on another set of sliding plates, the motor B is fixedly mounted on the support plate, and the rotating shaft is rotatably mounted on the support plate. The power output end of the motor B is connected to the right end of the rotating shaft, and multiple brushes are provided on the rotating shaft. When it is necessary to brush the raw materials in the cylinder cavity, the conveying mechanism is first moved out of the cylinder, and then the linear guide rail module A is opened. The linear guide rail module A moves the two sets of linear guide rail modules B in the front-back direction through the moving plate, so that the rotating shaft moves to the right side of the cylinder. Then, the corresponding linear guide rail module B is opened, so that the corresponding sliding plate moves the support plate to the left, thereby moving the rotating shaft into the cylinder cavity, so that the brushes on the rotating shaft contact the inner wall of the cylinder. Then, water is added to the cylinder, and then the motor B is opened. The motor B drives the rotating shaft to rotate, so that the brushes on the rotating shaft rotate, and the remaining raw materials on the inner wall of the cylinder are brushed off by the brushes.

[0009] Preferably, a sealing ring is provided at the left end of the fixing plate; by providing a sealing ring at the left end of the fixing plate, the sealing effect of the fixing plate on the cylinder is better when the fixing plate contacts the cylinder, thus improving reliability.

[0010] Preferably, a heat tracing cable is provided on the outer wall of the cylinder; when cleaning the raw materials in the cylinder cavity, the heat tracing cable is turned on to heat the cylinder, so that the raw materials in the cylinder are heated, increasing their fluidity and facilitating the cleaning of the raw materials.

[0011] Compared with the prior art, the advantages of this utility model are: it can not only transport raw materials, but also assist workers in brushing off the raw materials remaining on the inner wall of the cylinder, reducing labor intensity, making it convenient to use and highly practical. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the first isometric structure of this utility model; Figure 2 This is a schematic diagram of the second isometric structure of this utility model; Figure 3 This is a structural diagram of the moving mechanism, conveying mechanism, and washing mechanism; Figure 4 This is a structural diagram of the helical blades, motor A, and fixed plate, etc. Figure 5 This is a structural diagram of the rotating shaft, support plate, and motor B, etc.

[0013] The following are labels in the attached diagram: 1. Base plate; 2. Support; 3. Cylinder; 4. Pneumatic diaphragm pump; 5. Fixing frame; 6. Feed pipe; 7. Linear guide rail module A; 8. Moving plate; 9. Linear guide rail module B; 10. Sliding plate; 11. Fixing plate; 12. Motor A; 13. Rotating shaft; 14. Helical blade; 15. Support plate; 16. Motor B; 17. Rotating shaft; 18. Sealing ring. Detailed Implementation

[0014] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0015] like Figures 1 to 5 This utility model's high-viscosity liquid extraction device for cleaning agent proportioning includes a base plate 1, a support 2, a cylinder 3, an extraction mechanism, a conveying mechanism, a scrubbing mechanism, and a moving mechanism. The cylinder 3 is fixedly installed on the upper end of the base plate 1 via the support 2. A chamber is provided inside the cylinder 3, and the left end of the cylinder 3 is open. The extraction mechanism is installed on the cylinder 3, and its output end communicates with the chamber of the cylinder 3. The scrubbing mechanism and the conveying mechanism are both installed on the moving mechanism, which is used to move the scrubbing mechanism and the conveying mechanism. The scrubbing mechanism has a scrubbing function, and the conveying mechanism has a material conveying function. During cleaning agent production, a collection tank is placed at the left end of the cylinder 3... Below; when it is necessary to take out high-viscosity raw materials from the storage tank, the raw material storage tank is drawn into the chamber of cylinder 3 by the extraction mechanism. Then, the conveying mechanism is opened to transport the raw material in the chamber of cylinder 3 to the collection tank. After the raw material is transported, when it is necessary to clean the raw material on the inner wall of the chamber of cylinder 3, clean water is added to the chamber of cylinder 3. Then, the inner wall of cylinder 3 is brushed by the brushing mechanism to wash off the raw material remaining on the inner wall of cylinder 3. It can not only transport raw materials, but also assist workers in brushing off the raw material remaining on the inner wall of cylinder 3, reducing labor intensity, making it convenient to use and highly practical.

[0016] like Figure 1 The extraction mechanism includes a pneumatic diaphragm pump 4, a fixed frame 5, and a feed pipe 6. The pneumatic diaphragm pump 4 is installed on the upper end of the cylinder 3 via the fixed frame 5. The feed pipe 6 is provided at the input end of the fixed frame 5, and the output end of the fixed frame 5 is connected to the chamber of the cylinder 3. The upper end of the feed pipe 6 is connected to the raw material storage tank. When it is necessary to transport the raw material in the storage tank to the chamber of the cylinder 3, the pneumatic diaphragm pump 4 is turned on, and the high-viscosity raw material is extracted into the chamber of the cylinder 3 through the feed pipe 6, which facilitates the extraction of the raw material.

[0017] like Figure 1 and Figure 3 The moving mechanism includes a linear guide rail module A7, a moving plate 8, two sets of linear guide rail modules B9, and two sets of sliding plates 10. The linear guide rail module A7 is mounted on the upper end of the base plate 1, and the moving plate 8 is mounted on the linear guide rail module A7. The linear guide rail module A7 is used to move the moving plate 8 back and forth. Both sets of linear guide rail modules B9 are mounted on the moving plate 8, and both sets of linear guide rail modules B9 are equipped with sliding plates 10. The linear guide rail modules B9 are used to move the sliding plates 10 left and right. A conveying mechanism and a washing mechanism are respectively mounted on the two sets of sliding plates 10. When conveying raw materials into the cylinder 3 chamber, the conveying mechanism moves into the cylinder 3 chamber to convey the raw materials. When cleaning the raw materials on the inner wall of the cylinder 3 chamber, the washing mechanism moves into the cylinder 3 chamber to wash the inner wall of the cylinder 3 chamber; this improves convenience.

[0018] like Figure 1 and Figure 4 The conveying mechanism includes a fixed plate 11, a motor A12, a rotating shaft 13, and a spiral blade 14. The fixed plate 11 is fixedly mounted on one of the sliding plates 10. The motor A12 is fixedly mounted on the fixed plate 11. The rotating shaft 13 is rotatably mounted on the fixed plate 11. The power output end of the motor A12 is connected to the rotating shaft 13. The spiral blade 14 is fixedly mounted on the rotating shaft 13. Both the left and right ends of the cylinder 3 are open. When conveying materials in the chamber of the cylinder 3, the linear guide rail module B9 below the fixed plate 11 is opened. The linear guide module B9 drives the sliding plate 10 and the fixed plate 11 to move to the left, so that the rotating shaft 13 and the spiral blade 14 on the fixed plate 11 enter the chamber of the cylinder 3, and the left end of the fixed plate 11 contacts the right end of the cylinder 3, so that the fixed plate 11 seals the right end of the cylinder 3. Then the motor A12 is turned on, and the motor A12 drives the rotating shaft 13 to rotate, which in turn causes the spiral blade 14 to rotate, so that the raw material in the chamber of the cylinder 3 is transported by the rotating spiral blade 14, which facilitates the transport of raw material in the chamber of the cylinder 3.

[0019] like Figure 1 and Figure 5The brushing mechanism includes a support plate 15, a motor B16, and a rotating shaft 17. The support plate 15 is fixedly mounted on another set of sliding plates 10, the motor B16 is fixedly mounted on the support plate 15, and the rotating shaft 17 is rotatably mounted on the support plate 15. The power output end of the motor B16 is connected to the right end of the rotating shaft 17, and multiple brushes are provided on the rotating shaft 17. When it is necessary to brush the raw materials in the chamber of the cylinder 3, the conveying mechanism is first moved out of the cylinder 3, and then the linear guide rail module A7 is opened. The linear guide rail module A7 moves the two sets of linear guide rails through the moving plate 8. The rail module B9 drives the two sets of sliding plates 10 to move in the front-back direction, so that the rotating shaft 17 moves to the right side of the cylinder 3. Then, the corresponding linear guide rail module B9 is opened, so that the corresponding sliding plate 10 drives the support plate 15 to move to the left, thereby moving the rotating shaft 17 into the cavity of the cylinder 3, so that the brush on the rotating shaft 17 contacts the inner wall of the cylinder 3. Then, water is added to the cylinder 3, and then the motor B16 is turned on. The motor B16 drives the rotating shaft 17 to rotate, so that the brush on the rotating shaft 17 rotates, and the brush washes off the residual raw materials on the inner wall of the cylinder 3.

[0020] A sealing ring 18 is provided at the left end of the fixing plate 11; by providing a sealing ring 18 at the left end of the fixing plate 11, the sealing effect of the fixing plate 11 on the cylinder 3 is better when the fixing plate 11 contacts the cylinder 3, thus improving reliability. Example

[0021] Based on Example 1, a heat tracing cable is provided on the outer wall of the cylinder 3; when cleaning the raw materials in the chamber of the cylinder 3, the heat tracing cable is turned on to heat the cylinder 3, so that the raw materials in the cylinder 3 are heated, increasing their fluidity and facilitating the cleaning of the raw materials.

[0022] In this case, the linear guide rail module A7, the movable plate 8, the linear guide rail module B9, and the sliding plate 10 are all connected to an external controller, which coordinates and controls the operation of each electrical device.

[0023] The pneumatic diaphragm pump 4, linear guide rail module A7, linear guide rail module B9, spiral blade 14, rotating shaft 17, and sealing ring 18 of the cleaning agent mixing high viscosity liquid extraction device of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A device for extracting high-viscosity liquid with a cleaning agent ratio, comprising a base plate (1), a support (2), and a cylinder (3), wherein the cylinder (3) is fixedly mounted on the upper end of the base plate (1) via the support (2), and a chamber is provided inside the cylinder (3), with the left end of the cylinder (3) being an opening; characterized in that, It also includes an extraction mechanism, a conveying mechanism, a brushing mechanism and a moving mechanism. The extraction mechanism is installed on the cylinder (3), and the output end of the extraction mechanism is connected to the chamber of the cylinder (3). The brushing mechanism and the conveying mechanism are both installed on the moving mechanism. The moving mechanism is used to move the brushing mechanism and the conveying mechanism. The brushing mechanism has the function of brushing, and the conveying mechanism has the function of conveying materials. The brushing mechanism includes a support plate (15), a motor B (16) and a rotating shaft (17). The support plate (15) is fixedly installed on another set of sliding plates (10). The motor B (16) is fixedly installed on the support plate (15). The rotating shaft (17) is rotatably installed on the support plate (15). The power output end of the motor B (16) is connected to the right end of the rotating shaft (17). Multiple brushes are provided on the rotating shaft (17). The moving mechanism includes a linear guide rail module A (7), a moving plate (8), two sets of linear guide rail modules B (9) and two sets of sliding plates (10). The linear guide rail module A (7) is installed on the upper end of the base plate (1). The linear guide rail module A (7) is provided with a moving plate (8). The linear guide rail module A (7) is used to move the moving plate (8) back and forth. The two sets of linear guide rail modules B (9) are both installed on the moving plate (8). The two sets of linear guide rail modules B (9) are both provided with sliding plates (10). The linear guide rail modules B (9) are used to move the sliding plates (10) left and right. The conveying mechanism and the brushing mechanism are respectively installed on the two sets of sliding plates (10). The conveying mechanism includes a fixed plate (11), a motor A (12), a rotating shaft (13), and a spiral blade (14). The fixed plate (11) is fixedly installed on one of the sliding plates (10), the motor A (12) is fixedly installed on the fixed plate (11), the rotating shaft (13) is rotatably installed on the fixed plate (11), the power output end of the motor A (12) is connected to the rotating shaft (13), and the spiral blade (14) is fixedly installed on the rotating shaft (13).

2. The high-viscosity liquid extraction device for cleaning agent formulation as described in claim 1, characterized in that, The extraction mechanism includes a pneumatic diaphragm pump (4), a fixed frame (5) and a feed pipe (6). The pneumatic diaphragm pump (4) is installed on the upper end of the cylinder (3) through the fixed frame (5). The feed pipe (6) is provided at the input end of the fixed frame (5), and the output end of the fixed frame (5) is connected to the chamber of the cylinder (3).

3. The high-viscosity liquid extraction device for cleaning agent formulation as described in claim 1, characterized in that, A sealing ring (18) is provided at the left end of the fixing plate (11).

4. The high-viscosity liquid extraction device for cleaning agent formulation as described in claim 1, characterized in that, A heat tracing cable is provided on the outer wall of the cylinder (3).

Citation Information

Patent Citations

  • Downhole screw pump

    CN220600003U