A stirring and discharging guide device
Patent Information
- Application Number
- CN202522336226.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0004]本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种搅拌出料导流装置,能够解决每次生产前后均需拆卸导流管进行灭菌或除杂,耗时问题尤为突出,为避免不同批次物料交叉污染,每完成一次搅拌作业后均需对导流管内壁进行彻底清洗,法兰的螺栓拆装过程严重影响生产线的周转效率,进而降低了拆卸效率的同时增加了工作人员的工作量的问题
[0018]1、该搅拌出料导流装置,通过卡箍组件中铰接式翻转卡箍结构,上卡箍与下卡箍通过固定座和连接座形成可开合的半环组合,无需对齐多个螺栓孔,仅需单手翻转上卡箍即可完成卡箍的闭合与分离,卡箍自由端的凸块设计有定位滑件与定位滑槽,通过滑动配合或磁吸作用实现预定位,避免锁紧时的位置偏差,使操作人员无需反复调整即可快速对准连接点,搭配徒手可拧动的蝶形固定螺栓,整个拆装过程无需借助扳手等工具,大幅简化操作流程,显著缩短设备维护时间。
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Figure CN224793416U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing technology, and in particular to a stirring and discharging guide device. Background Technology
[0002] In industrial production, mixers are the core equipment for mixing materials. They often need to be transported to containers or equipment for subsequent processes through guide pipes. The connection structure between the guide pipe and the mixer outlet directly affects the ease of use, sealing performance, and maintenance efficiency of the equipment. The traditional connection method generally adopts a flange connection structure, which involves setting flanges at the mixer outlet and one end of the guide pipe, fastening the two flanges together with bolts, and setting a sealing ring between the flange contact surfaces to achieve a seal.
[0003] Traditional flange connections require the use of wrenches and other tools to tighten or loosen bolts one by one. For industries such as food processing and pharmaceutical manufacturing that require frequent cleaning of the guide pipe, the guide pipe must be disassembled for sterilization or impurity removal before and after each production run, which is particularly time-consuming. In order to avoid cross-contamination between different batches of materials, the inner wall of the guide pipe must be thoroughly cleaned after each mixing operation. The bolt disassembly and assembly process of the flange seriously affects the turnover efficiency of the production line, thereby reducing disassembly efficiency and increasing the workload of the staff. Utility Model Content
[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a mixing and discharging guide device that can solve the problem that the guide pipe needs to be disassembled for sterilization or impurity removal before and after each production, which is particularly time-consuming. In order to avoid cross-contamination of different batches of materials, the inner wall of the guide pipe needs to be thoroughly cleaned after each mixing operation. The bolt disassembly and assembly process of the flange seriously affects the turnover efficiency of the production line, thereby reducing the disassembly efficiency and increasing the workload of the staff.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a mixing and discharging guide device, comprising a discharge pipe and a guide pipe, wherein a clamp assembly is provided on the discharge pipe;
[0006] The clamp assembly includes an upper clamp and a lower clamp, both of which are semi-circular. A fixing seat is fixedly installed on the outer wall of the lower clamp, and a connecting seat is fixedly installed on the outer wall of the upper clamp. Protrusions are fixedly connected to the outer walls of both the upper and lower clamps away from the fixing seats.
[0007] The inner walls of both the lower and upper clamps are fixedly equipped with protective pads. The outer wall of the upper protrusion of the upper clamp is threaded with two fixing bolts. The outer wall of the upper protrusion of the lower clamp is provided with a positioning groove. The outer wall of the upper protrusion of the upper clamp is fixedly connected with a positioning slide. When the positioning slide is a positioning slider, the outer wall of the positioning slide is slidably connected to the inside of the protrusion.
[0008] Preferably, the lower clamp is connected to the connecting seat via a fixed seat, and the upper clamp can rotate around the connection between the fixed seat and the connecting seat.
[0009] Preferably, the two fixing bolts on the upper clamp engage with two slots on the outer wall of the upper protrusion of the lower clamp to close the upper clamp and the lower clamp.
[0010] Preferably, one end of the guide tube is internally slidably connected to one end of the discharge tube, and five T-shaped slider grooves are provided on the outer wall of the end of the discharge tube near the guide tube.
[0011] Preferably, five T-shaped sliders are fixedly connected to the outer wall of the end of the guide pipe near the discharge pipe, and the outer walls of the five T-shaped sliders are slidably connected to the interior of the corresponding T-shaped slider groove.
[0012] Preferably, a sealing ring is provided on the outer wall of the end of the guide pipe near the discharge pipe, and the outer wall of the sealing ring is in contact with the inner wall of the discharge pipe.
[0013] Preferably, the upper clamp and the lower clamp are fitted together on the outer wall of the connection between the discharge pipe and the guide pipe.
[0014] Preferably, the discharge pipe and the guide pipe are connected together by an upper clamp and a lower clamp.
[0015] Preferably, the protective pads on both the upper and lower clamps are in contact with the outer wall of the connection between the discharge pipe and the guide pipe.
[0016] Preferably, when the positioning slider is a magnetic positioning slider, the magnetic block installed on the magnetic positioning slider works in conjunction with the magnetic seat inside the positioning groove.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This mixing and discharging guide device uses a hinged flip-type clamp structure in the clamp assembly. The upper and lower clamps form an openable semi-ring combination through the fixed seat and connecting seat. There is no need to align multiple bolt holes. The clamps can be closed and separated by simply flipping the upper clamp with one hand. The protrusion at the free end of the clamp is designed with positioning slides and positioning grooves. Pre-positioning is achieved through sliding cooperation or magnetic attraction, avoiding positional deviation during locking. This allows operators to quickly align the connection point without repeated adjustments. With the butterfly fixing bolts that can be turned by hand, the entire disassembly and assembly process does not require the use of wrenches or other tools, greatly simplifying the operation process and significantly shortening the equipment maintenance time. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the external structure of the guide tube of this utility model;
[0022] Figure 3 This is a schematic diagram of the external structure of the upper clamp of this utility model;
[0023] Figure 4 This is a schematic diagram of the external structure of the magnetic positioning slider of this utility model.
[0024] Reference numerals in the attached diagram: 1. Discharge pipe; 2. Guide pipe; 3. Upper clamp; 4. Fixing bolt; 5. Positioning slide; 6. Protrusion; 7. Lower clamp; 8. Sealing ring; 9. Protective pad; 10. T-shaped slider groove; 11. Positioning groove; 12. Fixing seat; 13. Magnetic positioning slider; 14. Connecting seat; 15. T-shaped slider. Detailed Implementation
[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0028] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0029] Example 1: Reference Figure 1-3 A standard implementation of a flow guide connection (positioning slider + rubber protective pad).
[0030] Suitable for guiding and connecting common materials (such as aqueous solutions and low-viscosity slurries), the discharge pipe and the guide pipe are stably sealed through the basic clamp assembly.
[0031] Structural features: The positioning slider 5 uses ordinary plastic positioning slider, which slides in conjunction with the positioning groove 11 of the lower clamp 7. The protective pad 9 is made of nitrile rubber, which fits the pipe connection. The upper clamp can be fixed by manually tightening the fixing bolt.
[0032] Connection effect: After the clamp is closed, the rubber protective pad fills the gap in the pipe, and the positioning slider ensures that the upper clamp and the lower clamp are aligned. It is suitable for the discharge of daily mixing equipment, such as food processing and general chemical raw material transportation. It is easy to install and disassemble and has low maintenance costs.
[0033] Example 2: Reference Figure 4 High-pressure material conveying sealing embodiment (trapezoidal positioning slider + metal spiral wound pad)
[0034] For high-pressure operating conditions, the sealing performance is improved by using a trapezoidal positioning slider and a metal spiral wound gasket.
[0035] Structural features: The positioning slide is replaced with a trapezoidal positioning slider (aluminum alloy material), which enhances the stability of the clamp by using the wedge action of the trapezoidal surface and the slide groove. The protective pad is upgraded to a metal spiral wound pad (stainless steel + graphite composite layer), which can withstand higher pressure and temperature.
[0036] High-pressure scenario performance: The trapezoidal slider provides additional axial pressure, and the metal spiral wound gasket maintains good sealing performance under high pressure to prevent material leakage. It is suitable for high-pressure conveying scenarios such as petrochemicals and sewage treatment, and can resist the impact of particles in slurry, extending the service life of the clamp.
[0037] Furthermore, when using this device, align the T-shaped slider 15 of the guide tube 2 with the T-shaped slider groove 10 of the discharge tube 1, and push the guide tube 2 axially so that the T-shaped slider 15 slides completely into the groove (at this time, one end of the guide tube 2 is inserted into the discharge tube 1, and the axes of the two coincide). During this process, the sealing ring 8 on the outer wall of the guide tube 2 is squeezed between the inner walls of the two tubes, initially forming a seal. Then, flip the upper clamp 3 (rotate around the hinge of the fixed seat 12 and the connecting seat 14) so that the upper clamp 3 and the lower clamp 14 are aligned. The clamps 7 form a complete ring and fit over the outer wall of the connection between the discharge pipe 1 and the guide pipe 2. At this time, the positioning slider 5 (positioning slider or magnetic positioning slider 13) on the upper clamp 3 protrusion 6 slides into the positioning groove 11 of the lower clamp 7 protrusion 6. If it is a positioning slider, the bolt holes of the upper and lower protrusions 6 are precisely aligned with the groove through sliding cooperation. If it is a magnetic positioning slider 13, the slider is attracted to the magnetic seat by magnetic force, realizing the pre-fixation of the protrusion 6 and avoiding misalignment during the closing process. Next, tighten the two fixing bolts 4 on the upper clamp 3 protrusion 6 so that the bolt ends screw into the corresponding grooves of the lower clamp 7 protrusion 6 until the bolt heads press against the surface of the protrusion 6. At this time, the upper clamp 3 and the lower clamp 7 generate a uniform clamping force in the circumferential direction, which clamps the connection between the discharge pipe 1 and the guide pipe 2 through the protective pad 9 on the inner wall, further compressing the sealing ring 8 to ensure reliable sealing. At the same time, the cooperation between the T-shaped slider 15 and the T-shaped slider groove 10 restricts the axial and circumferential displacement of the two pipes. The body forms a stable material conveying channel. When separating the discharge pipe 1 and the guide pipe 2, the fixing bolt 4 is turned in the opposite direction so that its end is disengaged from the groove of the protrusion 6 of the lower clamp 7, releasing the locking force. Then, the upper clamp 3 is flipped (rotated upward around the hinge) to separate the upper and lower clamps, releasing the clamping constraint on the pipe connection. Then, the guide pipe 2 is pulled axially so that the T-shaped slider 15 slides out along the T-shaped slider groove 10, realizing the separation of the guide pipe 2 and the discharge pipe 1, which is convenient for individual cleaning or replacement of parts.
[0038] With the hinged flip-type clamp structure in the clamp assembly, the upper clamp 3 and the lower clamp 7 form an openable semi-ring combination through the fixed seat 12 and the connecting seat 14. There is no need to align multiple bolt holes. The clamp can be closed and separated by simply flipping the upper clamp with one hand. The protrusion at the free end of the clamp is designed with a positioning slide 5 and a positioning groove 11. Pre-positioning is achieved through sliding cooperation or magnetic attraction to avoid positional deviation during locking. This allows the operator to quickly align the connection point without repeated adjustments. With the butterfly fixing bolt that can be turned by hand, the entire disassembly and assembly process does not require the use of wrenches or other tools, which greatly simplifies the operation process and significantly shortens the equipment maintenance time. It is especially suitable for the high-frequency pipeline cleaning needs before and after batch production in the food and pharmaceutical industries, and effectively reduces the downtime of the production line caused by disassembly and assembly.
[0039] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A mixing and discharging guide device, comprising a discharge pipe (1) and a guide pipe (2), characterized in that: The discharge pipe (1) is equipped with a clamp assembly; The clamp assembly includes an upper clamp (3) and a lower clamp (7). Both the upper clamp (3) and the lower clamp (7) are semi-circular. A fixing seat (12) is fixedly installed on the outer wall of the lower clamp (7), and a connecting seat (14) is fixedly installed on the outer wall of the upper clamp (3). A protrusion (6) is fixedly connected to the outer walls of the upper clamp (3) and the lower clamp (7) away from the fixing seat (12). Among them, the inner walls of the lower clamp (7) and the upper clamp (3) are fixedly installed with protective pads (9). The outer wall of the upper protrusion (6) of the upper clamp (3) is threaded with two fixing bolts (4). The outer wall of the upper protrusion (6) of the lower clamp (7) is provided with a positioning groove (11). The outer wall of the upper protrusion (6) of the upper clamp (3) is fixedly connected with a positioning slide (5). When the positioning slide (5) is a positioning slider, the outer wall of the positioning slide (5) is slidably connected to the inside of the protrusion (6).
2. The mixing and discharging guiding device according to claim 1, characterized in that: The lower clamp (7) is connected to the connecting seat (14) through the fixed seat (12), and the upper clamp (3) can be rotated around the connection between the fixed seat (12) and the connecting seat (14).
3. The mixing and discharging guiding device according to claim 1, characterized in that: The two fixing bolts (4) on the upper clamp (3) are engaged with the two slots on the outer wall of the protrusion (6) on the lower clamp (7) to close the upper clamp (3) and the lower clamp (7).
4. The mixing and discharging guiding device according to claim 1, characterized in that: One end of the guide pipe (2) is internally slidably connected to one end of the discharge pipe (1), and five T-shaped slider grooves (10) are provided on the outer wall of the end of the discharge pipe (1) near the guide pipe (2).
5. The mixing and discharging guiding device according to claim 1, characterized in that: Five T-shaped sliders (15) are fixedly connected to the outer wall of the end of the guide pipe (2) near the discharge pipe (1). The outer walls of the five T-shaped sliders (15) are slidably connected to the interior of the corresponding T-shaped slider groove (10).
6. The mixing and discharging guiding device according to claim 1, characterized in that: A sealing ring (8) is provided on the outer wall of the end of the guide pipe (2) near the discharge pipe (1), and the outer wall of the sealing ring (8) is in contact with the inner wall of the discharge pipe (1).
7. The mixing and discharging guiding device according to claim 1, characterized in that: The upper clamp (3) and lower clamp (7) are fitted together on the outer wall of the connection between the discharge pipe (1) and the guide pipe (2).
8. The mixing and discharging guiding device according to claim 1, characterized in that: The discharge pipe (1) and the guide pipe (2) are connected together by an upper clamp (3) and a lower clamp (7).
9. The mixing and discharging guiding device according to claim 1, characterized in that: The protective pads (9) on the upper clamp (3) and the lower clamp (7) are in contact with the outer wall of the connection between the discharge pipe (1) and the guide pipe (2).
10. The mixing and discharging guiding device according to claim 1, characterized in that: When the positioning slider (5) is a magnetic positioning slider (13), the magnetic block installed on the magnetic positioning slider (13) works in conjunction with the magnetic seat inside the positioning groove (11).