Energy-saving efficient vacuum water-cooled liquid mixing tank

CN224793422UActive Publication Date: 2026-09-25CHANGCHUN YINGPING PHARMA
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Patent Information

Application Number
CN202522351665.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-09-25
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0003]本实用新型旨在解决老式混合罐不能低温负压运行及密闭运送物料的问题,从而提供一种节能高效真空水冷液体混合罐,将高温液体物料,在真空冷却条件下混合搅拌为低温液体,并运送到其它设备容器内的常用设备

Benefits of technology

[0010](1)在真空状态下低温搅拌气液分离,防止物料丢失,起保护作用;罐夹层为设备冷却系统,从而达到冷却低温混合;占地面积小、成本低、损耗低,应用广泛。

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Abstract

The utility model provides an energy -conserving high -efficient vacuum water -cooling liquid mixing jar, including mixing jar body, cooling circulation system, water ring vacuum pump, the inside all airtight of mixing jar body is equipped with the stirring paddle in mixing jar body middle part, and the mixing stirring motor of stirring paddle connection setting is in vacuum water -cooling liquid mixing jar upper side, mixing jar body side wall adopts sandwich structure, and the intermediate interlayer between the inner layer steel sheet and the outer layer steel sheet of sandwich structure is provided with cooling circulation system, and cooling circulation system is lower and goes up and returns the circulating water pipeline, and the lower extreme is equipped with the cooling circulating water inlet of connecting workshop cold water tank, and the upper extreme is equipped with cooling circulating water backwater mouth, vacuum inlet is equipped with vacuum inlet in vacuum water -cooling liquid mixing jar upper end, is used for through the water ring vacuum pump of vacuuming pipeline connection, and the water ring vacuum pump is connected water tank, mixing jar body upper end still is equipped with the feed inlet, the utility model low -temperature stirring gas -liquid separation under vacuum state prevents material loss, plays the role of protection, and the land area is small, and the cost is low, and the loss is low.
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Description

Technical Field

[0001] This utility model belongs to the technical field of mixing tanks for traditional Chinese medicine, health food, and functional food, and specifically relates to an energy-saving and efficient vacuum water-cooled liquid mixing tank. Background Technology

[0002] In the manufacturing of traditional Chinese medicine, health foods, functional foods, and cosmetics, mixing tanks are commonly used individual pieces of equipment for different product dosage forms. Older mixing tanks cannot operate at low temperatures and negative pressure, nor can they handle materials in a closed system. This makes it difficult to control the temperature optimally, affecting product quality and causing material loss. Manufacturers typically cool the materials before mixing, which requires a large floor space and incurs high costs. Utility Model Content

[0003] This invention aims to solve the problems of traditional mixing tanks being unable to operate at low temperatures and negative pressure and transport materials in a closed system. It provides an energy-saving and efficient vacuum water-cooled liquid mixing tank, which is a commonly used device for mixing and stirring high-temperature liquid materials under vacuum cooling conditions into low-temperature liquids and transporting them to other equipment containers.

[0004] To achieve the aforementioned objectives, this utility model provides an energy-efficient vacuum water-cooled liquid mixing tank, comprising a mixing tank body, a cooling circulation system, and a water ring vacuum pump. The mixing tank body is completely sealed internally, with a stirring paddle located in the middle. The stirring paddle is connected to a mixing and stirring motor mounted on the upper side of the vacuum water-cooled liquid mixing tank. The sidewall of the mixing tank body adopts a sandwich structure, with a cooling circulation system installed in the intermediate sandwich between the inner and outer steel plates. The cooling circulation system is a bottom-inlet, top-return circulating water pipeline, with a cooling circulating water inlet at the lower end connected to a workshop cold water tank and a cooling circulating water return outlet at the upper end. The upper end of the vacuum water-cooled liquid mixing tank has a vacuum inlet, which is connected to the water ring vacuum pump via a vacuum extraction pipeline. The water ring vacuum pump is connected to a vacuum pump water tank. The upper end of the mixing tank also has a feed inlet, which is used to connect to a batch mixing tank or other preparation tank via a pipeline.

[0005] Furthermore, the upper end of the mixing tank is also provided with an vent with a valve.

[0006] Furthermore, the lower end of the mixing tank is provided with a drain outlet equipped with a valve.

[0007] Furthermore, the cooling water return port is connected in sequence to the cooling tower, the workshop cold water tank, and the inlet water pump via pipes. The output end of the inlet water pump is connected to the cooling water inlet, forming a complete cooling circulation loop.

[0008] Furthermore, the inner steel plate of the mixing tank is 6mm thick, the outer steel plate is 4mm thick, and the gap between the intermediate layers is 45mm.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] (1) Low-temperature stirring and gas-liquid separation under vacuum prevents material loss and plays a protective role; the tank jacket is the equipment cooling system, thereby achieving cooling and low-temperature mixing; it has a small footprint, low cost, low loss, and wide application.

[0011] (2) Solution: The old-style mixing tank could not operate at low temperature and negative pressure and transport materials in a closed manner, thus improving the safety and effectiveness of the product. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] The components include: 1. Mixing tank; 101. Mixing and stirring motor; 102. Stirring paddle; 103. Homogenizing equipment; 104. Feed pipe; 2. Vacuum pump water tank; 201. Water ring vacuum pump; 202. Vacuum extraction pipeline; 3. Cooling circulation system; 301. Cooling circulation water inlet; 302. Cooling circulation water return outlet; 4. Sewage outlet; 5. Air vent; 6. Vacuum inlet; 7. Feed inlet; 8. Water inlet pipe pump; 9. Workshop cold water tank; 10. Cooling tower. Detailed Implementation

[0014] To better understand the purpose, structure, and function of this utility model, the following detailed description of an energy-saving and high-efficiency vacuum water-cooled liquid mixing tank, in conjunction with the accompanying drawings, is provided.

[0015] The energy-saving and high-efficiency vacuum water-cooled liquid mixing tank includes a mixing tank body 1, a cooling circulation system 3, a water ring vacuum pump 201, a water inlet pipe pump 8, a workshop cold water tank 9, and a cooling tower 10.

[0016] Dimensions of the vacuum water-cooled liquid mixing tank in the embodiment Height 2050mm (size determined based on production batch). The mixing tank is completely sealed internally, made of stainless steel. The side walls of the mixing tank have a sandwich structure, with an inner steel plate 6mm thick, an outer steel plate 4mm thick, and a 45mm gap between the layers. A cooling circulation system 3 is installed within the sandwich layer. The cooling circulation system 3 is a bottom-inlet, top-return circulating water pipeline, with a cooling circulation water inlet 301 at the bottom and a cooling circulation water return outlet 302 at the top. The cooling circulation water return outlet 302 is sequentially connected to the cooling tower 10, the workshop cold water tank 9, the inlet water pump 8, and the cooling circulation water inlet 301, forming a complete cooling circulation loop.

[0017] A stirring paddle 102 is located in the middle of the mixing tank, and the stirring paddle 102 is connected to a mixing and stirring motor 101 located on the upper side of the vacuum water-cooled liquid mixing tank. The upper end of the vacuum water-cooled liquid mixing tank is equipped with... Vacuum inlet 6 is used to connect to the water ring vacuum pump 201 via vacuum pipe 202. The water ring vacuum pump 201 is connected to the vacuum pump water tank 2, which is placed in the auxiliary machine room. The water tank is large enough and its water storage capacity meets the design requirements. It serves as the working fluid for the water ring vacuum pump to achieve vacuum. When the water ring vacuum pump is working, the temperature of the returning water will rise slightly. When the returning water is sprayed out, it is naturally cooled by the surrounding air. The water in the open water tank and the tank wall are naturally cooled by the surrounding air. The auxiliary machine room has exhaust ventilation. The stainless steel water tank is 800mm × 500mm × 800mm with a wall thickness of 2mm. It has a water ring vacuum pump inlet at the bottom and a water ring vacuum pump return inlet at the top, which is connected to the water ring vacuum pump 201. The upper part of the vacuum water-cooled liquid mixing tank also has a... The feed inlet 7 is connected to a batch mixing tank or other preparation tank via a feed pipe 104; in this embodiment, it is connected to a homogenizing device 103. The upper end of the vacuum water-cooled liquid mixing tank is also equipped with an vent 5 with a valve, and the lower end of the mixing tank is equipped with… 4. Stainless steel pipe with valve drain port. The vacuum water-cooled liquid mixing tank connects to the vacuum equipment and other equipment (homogenizing equipment) to form a closed vacuum self-priming system. It stirs and cools under vacuum. The tank jacket connects to the main cooling system of the equipment and the plant's cooling system, using a bottom-in, top-out circulating water pipeline to remove heat for rapid cooling and stirring.

[0018] The mixing tank is a closed space that separates gas and liquid under vacuum and low temperature stirring to prevent material loss and provide protection. The tank jacket is the equipment cooling system, which achieves cooling and low-temperature mixing. It has a small footprint, low cost, low loss, and wide application.

Claims

1. An energy-efficient vacuum water-cooled liquid mixing tank, characterized in that: The system includes a mixing tank (1), a cooling circulation system (3), and a water ring vacuum pump (201). The mixing tank is completely sealed inside. A stirring paddle (102) is provided in the middle of the mixing tank. The stirring paddle (102) is connected to a mixing stirring motor (101) located on the upper side of the vacuum water-cooled liquid mixing tank. The side wall of the mixing tank adopts a sandwich structure. A cooling circulation system (3) is provided in the middle sandwich between the inner and outer steel plates of the sandwich structure. The cooling circulation system (3) is a bottom-inlet and top-outlet circulating water pipeline. The lower end is provided with a cooling circulating water inlet connected to the workshop cold water tank, and the upper end is provided with a cooling circulating water outlet. The upper end of the vacuum water-cooled liquid mixing tank is provided with a vacuum inlet (6), which is connected to the water ring vacuum pump (201) through a vacuum pipe (202). The water ring vacuum pump (201) is connected to a vacuum pump water tank (2). The upper end of the mixing tank is also provided with a feed inlet (7), which is used to connect to a batch mixing tank or other preparation tank through a pipe.

2. The energy-saving and high-efficiency vacuum water-cooled liquid mixing tank according to claim 1, characterized in that: The mixing tank (1) is also provided with an air vent (5) with a valve at the upper end.

3. The energy-saving and high-efficiency vacuum water-cooled liquid mixing tank according to claim 1, characterized in that: The mixing tank (1) is equipped with a drain outlet (4) with a valve at its lower end.

4. The energy-saving and high-efficiency vacuum water-cooled liquid mixing tank according to claim 1, characterized in that, The cooling water return port (302) is connected in sequence to the cooling tower (10), the workshop cold water tank (9) and the water inlet pump (8) through pipes. The output end of the water inlet pump (8) is connected to the cooling water inlet (301) to form a complete cooling circulation loop.

5. The energy-saving and high-efficiency vacuum water-cooled liquid mixing tank according to claim 1, characterized in that, The inner steel plate of the mixing tank (1) is 6mm thick, the outer steel plate is 4mm thick, and the gap between the intermediate layers is 45mm.