Pulling gel apparatus

Abstract

The utility model discloses lifting gel equipment, specifically related to gel technical field, including glue liquid pool, and the mounting support of fixed connection in the one side of glue liquid pool, is provided with the connecting portion and the pumping and discharging portion on the glue liquid pool, the pumping and discharging portion includes the magnetic flap liquid level meter of intercommunication in the one side of glue liquid pool, and the glass tube of setting in the top of glue liquid pool and the pumping and discharging mechanism of installing on glue liquid pool, the glass tube top fixedly connected with hoist clamp, the connecting portion includes the locating ring of setting in the outside of glass tube and installs the connecting assembly in the connecting place of glue liquid pool and glass tube, and the locating ring cross section is conical, the utility model discloses through setting connecting assembly and pumping and discharging mechanism, can realize automatic centering when glass tube enters glue liquid pool, has guaranteed that glass tube vertical, centered and entered glue liquid pool, can control glue liquid level uniform speed drop simultaneously, can effectively reduce the scattering loss and absorption uneven long of film layer to incident light, makes glass tube have stable sunlight transmittance.

Description

Technical Field

[0001] This utility model relates to the field of gel technology, and more specifically, to lifting gel equipment. Background Technology

[0002] Gel is a special soft material composed of a three-dimensional network structure (usually formed through chemical cross-linking or physical aggregation) and a large amount of liquid (solvent). The dip-coating method is a technique that involves immersing a substrate in a sol (precursor solution) and then uniformly pulling it up to form a uniform liquid film on the substrate surface. Subsequently, a gel layer is formed through solvent evaporation, chemical reaction, or phase change.

[0003] In actual use, the original pull-type gel equipment has a certain amount of shaking during the pulling process, which affects the uniformity of the adhesive coating and causes inconsistent transmittance. In addition, the shaking will cause the glass tube to tilt into the adhesive pool, resulting in uneven adhesive coating. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a lifting gel device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A lifting gel device includes a gel tank and a mounting bracket fixedly connected to one side of the gel tank. The gel tank is provided with a connecting part and a dispensing part. The extraction and discharging unit includes a magnetic level gauge connected to one side of the adhesive pool, a glass tube set at the top of the adhesive pool, and an extraction and discharging mechanism installed on the adhesive pool. A lifting clamp is fixedly connected to the top of the glass tube. The connecting part includes a positioning ring sleeved on the outside of the glass tube and a connecting assembly installed at the connection between the adhesive pool and the glass tube. The positioning ring has a conical cross-section. The connecting assembly includes a connecting ring fixedly connected to the top of the adhesive pool, the connecting ring being adapted to the outer side of the positioning ring.

[0006] As a further description of the above technical solution: the extraction and discharging mechanism includes a first connecting pipe connected to the bottom of the adhesive pool, a hydrostatic level sensor installed at the bottom of the adhesive pool, a first vent valve installed on the first connecting pipe, a first extraction and discharging pipe for conveying adhesive connected to one side of the first connecting pipe, a second extraction and discharging pipe for extracting adhesive connected to one side of the first connecting pipe, an adjustable proportional valve installed on the first extraction and discharging pipe, a second vent valve installed on the first extraction and discharging pipe, a gear pump for conveying adhesive installed on both the first and second extraction and discharging pipes, and a solenoid valve and a manual ball valve installed on both the first extraction and discharging pipes, a second connecting pipe connected to the first extraction and discharging pipe, an adhesive storage tank connected to the top of the second connecting pipe, a cleaning fluid storage tank and a waste liquid storage tank provided on one side of the adhesive storage tank, and the cleaning fluid storage tank and the waste liquid storage tank are both connected to the first extraction and discharging pipe through pipes.

[0007] The technical effects and advantages of this utility model are as follows: 1. By setting up a connecting component, compared with the existing technology, the conical inclined surface on the outside of the positioning ring can guide the glass tube to automatically slide into the center position during the descent process, thereby achieving automatic centering when entering the glue pool. This reduces the positional displacement of the glass tube caused by hoisting sway, ensuring that the glass tube enters the glue pool vertically and in the center. 2. By setting up a pumping mechanism, compared with existing technologies, the liquid level is controlled to descend at a uniform speed through closed-loop control, avoiding the shaking and speed change problems that are difficult to eliminate in the traditional mechanical lifting process. This allows the adhesive to form a wet film of extremely uniform thickness on the surface of the glass tube, effectively reducing streak defects such as water ripples and tear marks caused by uneven flow, and reducing the scattering loss and uneven absorption of incident light by the film layer, thereby ensuring the uniformity of the coating and effectively improving the transmittance. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0009] Figure 2 This is a partial structural diagram of the connection between the first and second extraction tubes of this utility model.

[0010] Figure 3 This is a schematic diagram of the top structure of the second connecting tube of this utility model.

[0011] Figure 4 This is a schematic diagram of the adhesive pool structure of this utility model.

[0012] Figure 5 This is a schematic diagram of the glass tube structure of this utility model.

[0013] Figure 6 This is a schematic diagram of the connecting ring structure of this utility model.

[0014] Figure 7 For the present utility model Figure 4 Enlarged view of the structure of part A in the middle.

[0015] The attached figures are labeled as follows: 1. Adhesive tank; 2. Mounting bracket; 3. Magnetic level gauge; 4. Glass tube; 5. Lifting clamp; 6. Positioning ring; 9. Connecting ring; 12. First connecting pipe; 13. First vent valve; 14. First extraction pipe; 15. Second extraction pipe; 16. Proportional valve; 17. Gear pump; 18. Solenoid valve; 19. Manual ball valve; 20. Second vent valve; 21. Second connecting pipe; 22. Adhesive storage tank; 23. Cleaning fluid storage tank; 24. Waste liquid storage tank; 25. Static pressure level sensor. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0017] The embodiments disclosed in this application are as follows: Figure 1-7 The lifting gel device shown includes gel The adhesive tank 1 and the mounting bracket 2 fixedly connected to one side of the adhesive tank 1 are provided with a connecting part and a dispensing part. The extraction and discharge unit includes a magnetic float level gauge 3 connected to one side of the glue tank 1, a glass tube 4 set at the top of the glue tank 1, and an extraction and discharge mechanism installed on the glue tank 1. A lifting clamp 5 is fixedly connected to the top of the glass tube 4. The connecting part includes a positioning ring 6 sleeved on the outside of the glass tube 4 and a connecting assembly installed at the connection between the adhesive pool 1 and the glass tube 4. The positioning ring 6 has a conical cross-section. The connecting assembly includes a connecting ring 9 fixedly connected to the top of the adhesive pool 1, and the connecting ring 9 is adapted to the outer side of the positioning ring 6; The inclined conical surface on the outer side of the positioning ring 6 is adapted to the inner side of the connecting ring 9 so that the glass tube 4 is absorbed and corrected by the conical surface when it enters the adhesive pool 1, ensuring that the glass tube enters the adhesive pool vertically and in the center, which in turn helps to maintain stability in the subsequent adhesive impregnation process.

[0018] It is worth noting that the proportional valve 16, gear pump 17, solenoid valve 18 and hydrostatic level sensor 25 can be started by an external controller. This is existing technology and can be set according to actual needs, so it will not be elaborated on further.

[0019] Reference Figure 1 , 2As shown in Figure 3, the extraction mechanism includes a first connecting pipe 12 connected to the bottom of the adhesive pool 1. A hydrostatic level sensor 25 is installed at the bottom of the adhesive pool 1. A first vent valve 13 is installed on the first connecting pipe 12. A first extraction pipe 14 for conveying adhesive is connected to one side of the first connecting pipe 12, and a second extraction pipe 15 for extracting adhesive is connected to one side of the first connecting pipe 12. An adjustable proportional valve 16 is installed on the first extraction pipe 14, and a second vent valve 20 is installed on the first extraction pipe 14. Gear pumps 17 for conveying adhesive are installed on both the first extraction pipe 14 and the second extraction pipe 15. A solenoid valve 18 and a manual ball valve 19 are installed on both the first extraction pipe 14 and the second extraction pipe 15. A second connecting pipe 21 is connected to the glass tube, and the top of the second connecting pipe 21 is connected to an adhesive storage tank 22. A cleaning fluid storage tank 23 and a waste liquid storage tank 24 are provided on one side of the adhesive storage tank 22. The cleaning fluid storage tank 23 and the waste liquid storage tank 24 are both connected to the first extraction pipe 14 through pipes. The adhesive is extracted from the adhesive pool 1 by a gear pump 17 located on the first extraction pipe 14. An adjustable proportional valve 16 is added to the first extraction pipe 14. The opening and closing degree of the valve is adjusted in real time according to the drop speed of the liquid level, thereby controlling the uniformity of the drop speed of the liquid level. This makes the adhesive form a wet film of extremely uniform thickness on the surface of the glass tube, effectively reducing streaks and tear marks caused by uneven flow, so that the glass tube 4 has a stable solar transmittance.

[0020] It is worth noting that the magnetic level gauge 3, the first vent valve 13, the proportional valve 16, the gear pump 17, and the solenoid valve 18 can all be coordinated and controlled by an external controller. This is existing technology and can be set according to actual needs, so it will not be elaborated on further.

[0021] Working principle of this utility model: This utility model designs a lifting gel device, the specific structure of which is shown in the attached instruction manual. Figure 1-7 As shown, in this technical solution, when it is necessary to perform adhesive plating, the gear pump 17 located on the second extraction pipe 15 is first started by the external control device, so that the gear pump 17 can pump the adhesive inside the adhesive storage tank 22 from the adhesive storage tank 22 into the adhesive pool 1. The hydrostatic liquid level sensor 25 installed at the bottom of the adhesive pool 1 and the magnetic float liquid level gauge 3 at the top can monitor the liquid level in real time. When the liquid level reaches the preset initial high level, the gear pump 17 and the solenoid valve 18 located on the second extraction pipe 15 can be closed by the external control device to stop the liquid supply. Subsequently, the glass tube 4 can be hoisted to the top of the adhesive pool 1 using the hoisting clamp 5, and then slowly lowered into the adhesive pool 1. During the descent of the glass tube 4, the positioning ring 6 can be brought into contact with the connecting ring 9. The positioning ring 6 and the inner side of the connecting ring 9 are adapted to each other, so that the positioning ring 6 can fit with the connecting ring 9. Due to gravity, when the positioning ring 6 and the inner side of the connecting ring 9 are in contact, the glass tube 4 can be positioned when it enters the adhesive pool 1, and the position can be kept stable when the glass tube 4 descends to the appropriate coating position, so as to better perform the adhesive coating. Afterwards, allow the solution to stand for a period of time to fully and evenly adhere to the surface of the glass tube 4. After standing, start the liquid extraction gear pump and open the solenoid valve 18 of the first extraction pipe 14 to begin pumping the solution from the solution pool 1 back to the solution storage tank 22. As the solution is extracted, the liquid level begins to drop. The proportional valve 16 can be used to adjust the valve opening degree in real time according to the speed of liquid level drop, thereby controlling the uniformity of the liquid level drop speed. When the liquid level drops to the point where the glass tube 4 is completely exposed, that is, when the preset termination low position is reached, the gear pump 17 and the solenoid valve 18 are closed sequentially through external equipment. Finally, the glass tube 4 that has been uniformly coated is taken out for subsequent curing treatment, thereby completing the coating treatment of the glass tube 4.

[0022] In the accompanying drawings of the embodiments disclosed in this utility model, only the structures involved in the embodiments of this utility model are shown. Other structures can be referred to with ordinary design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are existing technologies and are therefore not shown in the figures and will not be described here. In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A lifting gel device, comprising a gel pool (1) and a mounting bracket (2) fixedly connected to one side of the gel pool (1), characterized in that: The adhesive pool (1) is provided with a connecting part and a dispensing part; The extraction and dispensing unit includes a magnetic float level gauge (3) connected to one side of the glue tank (1), a glass tube (4) set at the top of the glue tank (1), and an extraction and dispensing mechanism installed on the glue tank (1). A lifting clamp (5) is fixedly connected to the top of the glass tube (4). The connecting part includes a positioning ring (6) sleeved on the outside of the glass tube (4) and a connecting assembly installed at the connection between the glue pool (1) and the glass tube (4). The positioning ring (6) has a conical cross-section.

2. The lifting gel device according to claim 1, characterized in that: The connecting assembly includes a connecting ring (9) fixedly connected to the top of the adhesive pool (1), the connecting ring (9) being adapted to the outside of the positioning ring (6).

3. The lifting gel device according to claim 1, characterized in that: The extraction mechanism includes a first connecting pipe (12) connected to the bottom of the adhesive pool (1), and a hydrostatic liquid level sensor (25) is installed at the bottom of the adhesive pool (1).

4. The lifting gel device according to claim 3, characterized in that: A first vent valve (13) is installed on the first connecting pipe (12), a first extraction pipe (14) for conveying adhesive liquid is connected to one side of the first connecting pipe (12), and a second extraction pipe (15) for extracting adhesive liquid is connected to one side of the first connecting pipe (12).

5. The lifting gel device according to claim 4, characterized in that: A proportional valve (16) is installed on the first extraction pipe (14), and a second vent valve (20) is installed on the first extraction pipe (14).

6. The lifting gel device according to claim 4, characterized in that: The first drain pipe (14) and the second drain pipe (15) are each equipped with a gear pump (17) for conveying adhesive liquid, and the first drain pipe (14) and the second drain pipe (15) are each equipped with a solenoid valve (18) and a manual ball valve (19).

7. The lifting gel device according to claim 4, characterized in that: The first extraction pipe (14) is connected to a second connecting pipe (21), and the top of the second connecting pipe (21) is connected to a glue storage tank (22).

8. The lifting gel device according to claim 7, characterized in that: The adhesive storage tank (22) is provided with a cleaning liquid storage tank (23) and a waste liquid storage tank (24) on one side. The cleaning liquid storage tank (23) and the waste liquid storage tank (24) are connected to the first extraction pipe (14) through a pipeline.

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