Glass-lined open reaction vessel

CN224793502UActive Publication Date: 2026-09-25SICHUAN NEIJIANG HUIXIN PHARMA
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Patent Information

Application Number
CN202522095688.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-09-25
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]传统搅拌器在罐体边缘与搅拌叶之间存在一定间隙,较高粘度流体在间隙处的物料难以被搅拌叶的剪切力带动,导致边缘处物料滞留,形成搅拌死角,导致搅拌不均匀,物料易在间隙处堆积固化,造成反应效率下降

Benefits of technology

[0014]1.本实用新型所述的一种搪玻璃开式反应罐,通过上述结构搅拌叶端部与搪玻璃内壁柔性贴合接触,能够强制刮扫罐体内部边缘物料,对边缘物料进行持续扰动,减少物料局部沉积或者反应不均,能够有效减少搅拌叶与罐体内侧壁中的搪玻璃层硬性接触产生损伤,并且交错设置的搅拌叶能够在旋转时形成多方向的流体剪切力,覆盖更广泛的径向和区域,从而打破边缘物料的滞留状态,提高反应效果。

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Abstract

The utility model belongs to the technical field of reaction tank, specifically is a kind of glass lining open reaction tank, including tank body;The bracket is fixedly connected in tank body bottom;Tank cover is installed in tank body top;Motor is installed in tank cover middle part;Stirring shaft is fixedly connected in motor output end;Paddle is fixedly connected in the end of stirring shaft;Two fixed rods are fixedly connected in the middle part of paddle;Two the fixed rods are oppositely arranged;Multiple support rods are fixedly connected in the middle part of fixed rod;Multiple the support rods are staggered oppositely arranged;Stirring blade is installed in the middle part of support rod;Slotted is established in the middle part of stirring blade;Through the above structure, the end of stirring blade and glass lining inner wall flexible contact, can forcibly scrape and sweep the edge material in tank body, continuously disturb edge material, reduce local deposition or reaction of material uneven, can effectively reduce the damage of glass lining layer hardness contact between stirring blade and the inboard wall of tank.
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Description

Technical Field

[0001] This utility model belongs to the field of reaction vessel technology, specifically a glass-lined open reaction vessel. Background Technology

[0002] Glass-lined open reaction vessels are mainly used in the chemical, pharmaceutical, and food industries as a type of corrosion-resistant reaction equipment.

[0003] During use, solid or liquid raw materials are added directly from the tank opening. The stirring blades are driven by a motor to rotate, generating radial and axial flow for mixing. The tank body is equipped with a jacket through which steam or heat transfer oil is introduced. Heat is transferred to the material through the glass lining. A discharge valve is located at the bottom, and viscous materials are discharged under pressure.

[0004] Traditional agitators have a gap between the tank edge and the agitator blades. High-viscosity fluids are difficult to move by the shear force of the agitator blades in the gap, resulting in material stagnation at the edge, forming a dead zone for mixing, which leads to uneven mixing. The material is prone to accumulate and solidify in the gap, causing a decrease in reaction efficiency.

[0005] Therefore, this utility model provides an open-type glass-lined reaction vessel. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A glass-lined open reaction vessel of this utility model includes a vessel body; a support is fixedly connected to the bottom of the vessel body; a vessel cover is installed on the top of the vessel body; a motor is installed in the middle of the vessel cover; a stirring shaft is fixedly connected to the output end of the motor; a blade is fixedly connected to the end of the stirring shaft; two fixing rods are fixedly connected to the middle of the blade; the two fixing rods are arranged opposite each other; multiple support rods are fixedly connected to the middle of the fixing rods; the multiple support rods are arranged in an alternating opposite manner; a stirring blade is installed in the middle of the support rod; a sliding groove is opened in the middle of the stirring blade; the support rod is slidably connected to the middle of the sliding groove; the support... A spring is fixed to the end of the support rod; the end of the spring is fixed to one end of the slide groove; a cleaning assembly is installed in the middle of the tank; an installation assembly is provided between the cleaning assembly and the tank; through the flexible contact between the end of the stirring blade and the inner wall of the enamel, the material at the edge of the tank can be forcibly scraped, and the material at the edge can be continuously disturbed, reducing local deposition or uneven reaction of the material. It can effectively reduce the damage caused by hard contact between the stirring blade and the enamel layer in the inner wall of the tank. Moreover, the staggered stirring blades can generate multi-directional fluid shear force when rotating, covering a wider radial and regional area, thereby breaking the stagnation state of the edge material and improving the reaction effect.

[0008] Preferably, the cleaning assembly includes a connecting rod; the end of the connecting rod is installed on the inner side wall of the tank; two positioning rods are fixedly connected to the middle of the connecting rod; a scraper is rotatably connected to the middle of the positioning rod; two sets of torsion springs are provided in the middle of the scraper and the positioning rod; the two sets of torsion springs are respectively arranged on both sides of the scraper; through the above structure, the surface of the stirring blade is continuously scraped when the stirring blade rotates, the material on the surface of the stirring blade is removed in time, the surface of the stirring blade is kept clean, a stable mixing effect is maintained, and the formation of a heat insulation layer on the surface of the stirring blade is reduced, which leads to a decrease in the heat transfer effect of the jacket. This efficiently transfers heat and reduces the problem of local overheating or uneven reaction temperature.

[0009] Preferably, the installation assembly includes an installation groove; the installation groove is formed on the inner side wall of the tank; the installation groove is located at the top of the tank; a fixing ring is fixedly connected to one end of the middle of the connecting rod; the end of the connecting rod is installed in the middle of the corresponding installation groove; a fixing shaft is fixedly connected to the inner side wall of the tank; the fixing shaft is located on one side of the installation groove; a locking block is rotatably connected to the middle of the fixing shaft; the locking block is located in the middle of the connecting rod; the above structure allows for quick disassembly and installation of the scraper, and the scraper can be quickly removed for cleaning and sterilization, reducing microbial growth caused by material residue on the scraper surface during use, thereby improving the maintenance efficiency of the scraper.

[0010] Preferably, the end of the stirring blade is provided with a rotating groove; a roller is rotatably connected to the middle of the rotating groove; a flexible pad is fixed to the outer wall of the roller; through the elastic deformation of the roller and the flexible pad, they fit against the inner wall of the tank, so that the stirring blade and the inner wall of the tank form a soft contact, reducing the hard scraping between the stirring blade and the inner wall of the tank, reducing the frictional resistance between the stirring blade and the inner wall of the tank, and extending the service life of the enamel layer on the inner wall of the tank.

[0011] Preferably, a collection box is installed on the outer wall of the tank; a fixing component is provided between the collection box and the tank; the above structure can effectively collect the overflow liquid, reduce corrosion of the outer wall of the tank or other equipment, and effectively reduce the accumulation of liquid on the ground, thus improving the cleanliness of the surrounding environment.

[0012] Preferably, the fixing component includes a groove; the groove is formed on the side wall of the collection box; a slot is formed at the top of the groove; a fixing block is fixed to the outer side wall of the tank; the collection box and the fixing block are arranged in a ring; the above structure allows the collection box to be quickly installed and disassembled, enabling the collection box to quickly process the collected liquid and reducing the problem of difficult-to-clean liquid after collection.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The glass-lined open reaction vessel of this utility model, through the flexible contact between the end of the stirring blade and the inner wall of the glass-lined vessel, can forcibly scrape the material at the edge of the vessel, continuously disturb the material at the edge, reduce local deposition or uneven reaction, effectively reduce damage caused by hard contact between the stirring blade and the glass layer in the inner wall of the vessel, and the staggered stirring blade can generate multi-directional fluid shear force when rotating, covering a wider radial and regional area, thereby breaking the stagnation state of the material at the edge and improving the reaction effect.

[0015] 2. The glass-lined open reaction vessel of this utility model continuously scrapes the surface of the stirring blades during rotation, thereby promptly removing materials from the surface of the stirring blades, keeping the surface of the stirring blades clean, maintaining a stable mixing effect, reducing the formation of a heat insulation layer on the surface of the stirring blades, which would reduce the heat transfer effect of the jacket, efficiently transferring heat, and reducing the problems of local overheating or uneven reaction temperature. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a cross-sectional view of the tank body in this utility model;

[0019] Figure 3 This is a cross-sectional view of the stirring blade in this utility model;

[0020] Figure 4 This is an exploded view of the cleaning component in this utility model.

[0021] In the diagram: 1. Tank body; 10. Support; 11. Tank lid; 12. Motor; 13. Stirring shaft; 14. Paddle; 15. Fixing rod; 16. Support rod; 17. Stirring blade; 18. Slide groove; 19. Spring; 2. Cleaning assembly; 21. Connecting rod; 22. Positioning rod; 23. Torsion spring; 24. Scraper; 3. Mounting assembly; 31. Mounting groove; 32. Fixing shaft; 33. Clamping block; 34. Fixing ring; 4. Rotating groove; 41. Roller; 42. Flexible pad; 5. Collection box; 6. Fixing assembly; 61. Groove; 62. Slot; 63. Fixing block. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 4As shown, an embodiment of the present invention provides a glass-lined open reaction vessel, comprising a vessel body 1; a support 10 fixedly connected to the bottom of the vessel body 1; a vessel cover 11 installed on the top of the vessel body 1; a motor 12 installed in the middle of the vessel cover 11; a stirring shaft 13 fixedly connected to the output end of the motor 12; a paddle 14 fixedly connected to the end of the stirring shaft 13; two fixing rods 15 fixedly connected to the middle of the paddle 14; the two fixing rods 15 are arranged opposite each other; multiple support rods 16 fixedly connected to the middle of the fixing rods 15; the multiple support rods 16 are arranged in an alternating opposite manner; the support rods 16 are... The tank 1 is equipped with a stirring blade 17; a groove 18 is formed in the middle of the stirring blade 17; a support rod 16 is slidably connected to the middle of the groove 18; a spring 19 is fixedly connected to the end of the support rod 16; the end of the spring 19 is fixedly connected to one end of the groove 18; a cleaning assembly 2 is installed in the middle of the tank body 1; an installation assembly 3 is provided between the cleaning assembly 2 and the tank body 1; during operation, the tank cover 11 is opened, and the material is fed in from the top of the tank body 1, the reactant material directly contacts the enamel layer, steam is introduced through the jacket, the required reaction temperature is reached, and the motor 12 is turned on. The output of motor 12 drives the stirring shaft 13 to rotate, and the material is mixed by the rotation of the blades 14. At the same time, the rotation of the blades 14 drives the two fixed rods 15. The springs 19 inside the slide groove 18 move the stirring blades 17 toward the support rod 16. The ends of the multiple stirring blades 17 flexibly fit against the inner wall of the tank 1. As the blades 14 drive the fixed rods 15 to rotate, the material at the edge of the tank 1 is stirred by the multiple stirring blades 17. The cleaning component 2 scrapes off the material on the surface of the stirring blades 17, continuously cleaning its surface. Through the above structure, the ends of the stirring blades 17 flexibly fit against the inner wall of the enamel, which can forcibly scrape the material at the edge of the tank 1, continuously disturb the material at the edge, reduce local material deposition or uneven reaction, and effectively reduce damage caused by hard contact between the stirring blades 17 and the enamel layer in the inner wall of the tank 1. In addition, the staggered stirring blades 17 can form multi-directional fluid shear force when rotating, covering a wider radial and regional area, thereby breaking the stagnation state of the edge material and improving the reaction effect.

[0024] like Figure 2 and Figure 4As shown, the cleaning component 2 includes a connecting rod 21; the end of the connecting rod 21 is installed on the inner wall of the tank 1; two positioning rods 22 are fixedly connected to the middle of the connecting rod 21; a scraper 24 is rotatably connected to the middle of the positioning rod 22; two sets of torsion springs 23 are provided in the middle of the scraper 24 and the positioning rod 22; the two sets of torsion springs 23 are respectively arranged on both sides of the scraper 24; during operation, the connecting rod 21 is installed on the inner wall of the tank 1, and when the fixed rod 15 rotates between the two scrapers 24, the two stirring blades 17 apply pressure to the two scrapers 24, and the scrapers 24 rotate in the middle of the positioning rod 22. At this time, the torsion spring 23 on one side stores the force of the scraper 24 rotation, and at the same time the stirring blades 17 apply pressure to the two scrapers 24. 7 slides to the fixed rod 15, the slide groove 18 retracts, and the end of the scraper 24 contacts the surface of the stirring blade 17. As the stirring blade 17 rotates, the end of the scraper 24 scrapes the surface of the stirring blade 17, causing the surface of the stirring blade 17 to separate from the material, thereby continuously cleaning the surface of the stirring blade 17. Through the above structure, the surface of the stirring blade 17 is continuously scraped when it rotates, and the material on the surface of the stirring blade 17 is removed in time, keeping the surface of the stirring blade 17 clean, maintaining a stable mixing effect, reducing the formation of a heat insulation layer on the surface of the stirring blade 17, which would lead to a decrease in the heat transfer effect of the jacket, efficiently transferring heat, and reducing the problem of local overheating or uneven reaction temperature.

[0025] like Figure 4 As shown, the mounting assembly 3 includes a mounting groove 31; the mounting groove 31 is formed on the inner wall of the tank 1; the mounting groove 31 is located at the top of the tank 1; a fixing ring 34 is fixedly connected to one end of the connecting rod 21; the end of the connecting rod 21 is installed in the middle of the corresponding mounting groove 31; a fixing shaft 32 is fixedly connected to the inner wall of the tank 1; the fixing shaft 32 is located on one side of the mounting groove 31; a locking block 33 is rotatably connected to the middle of the fixing shaft 32; the locking block 33 is located in the middle of the connecting rod 21; during operation, when the connecting rod 21 is installed on the inner wall of the tank 1, the end of the connecting rod 21 is inserted into the corresponding mounting groove 31. The mounting groove 31 should be installed inside, and the locking block 33 should be rotated to slide in the middle of the fixed shaft 32. The locking block 33 rotates and bends elastically into the middle of the mounting groove 31. The locking block 33 locks the fixing ring 34, thereby fixing the end of the connecting rod 21. When disassembling, the locking block 33 can be removed from the middle of the connecting rod 21. The above structure allows for quick disassembly and installation of the scraper 24, and the scraper 24 can be quickly removed for cleaning and sterilization, reducing the growth of microorganisms caused by material residue on the surface of the scraper 24 during use, thereby improving the maintenance efficiency of the scraper 24.

[0026] like Figure 3As shown, a rotating groove 4 is provided at the end of the stirring blade 17; a roller 41 is rotatably connected to the middle of the rotating groove 4; a flexible pad 42 is fixed to the outer wall of the roller 41; during operation, when the stirring blade 17 is in contact with the inner wall of the tank 1, the flexible pad 42 is in flexible contact with the inner wall of the tank 1. When the stirring blade 17 rotates to stir the material inside the tank 1, the roller 41 rotates inside the rotating groove 4. Through the elastic deformation of the roller 41 and the flexible pad 42 in the above structure, they are in contact with the inner wall of the tank 1, so that the stirring blade 17 and the inner wall of the tank 1 form a soft contact, reducing the hard scraping between the stirring blade 17 and the inner wall of the tank 1, reducing the frictional resistance between the stirring blade 17 and the inner wall of the tank 1, and extending the service life of the enamel layer of the inner wall of the tank 1.

[0027] like Figure 1 and Figure 4 As shown, a collection box 5 is installed on the outer wall of the tank 1; a fixing component 6 is provided between the collection box 5 and the tank 1; during operation, the collection box 5 is installed on the outside of the tank 1 through the fixing component 6. When foam is generated during the reaction process and overflows from the top of the tank 1, the overflowing liquid enters the collection box 5 for collection. The above structure effectively collects the overflow liquid, reduces corrosion of the outer wall of the tank 1 or other equipment, and effectively reduces the accumulation of liquid on the ground, improving the cleanliness of the surrounding environment.

[0028] like Figure 4 As shown, the fixing component 6 includes a groove 61; the groove 61 is formed on the side wall of the collection box 5; a slot 62 is formed on the top of the groove 61; a fixing block 63 is fixedly connected to the outer side wall of the tank body 1; the collection box 5 and the fixing block 63 are arranged in a ring; during operation, when the collection box 5 is installed on the outer side wall of the tank body 1, the collection box 5 is moved downward from the top of the tank body 1. The fixing block 63 is flexibly set. When one side of the collection box 5 contacts the fixing block 63, the fixing block 63 elastically contracts. When the groove 61 moves to the position of the fixing block 63, the fixing block 63 elastically resets and enters the groove 61. Then the collection box 5 is moved downward so that the fixing block 63 enters the slot 62, thereby installing and fixing the collection box 5. Through the above structure, the collection box 5 can be quickly installed and disassembled, so that the collection box 5 can quickly carry out subsequent processing after collecting the liquid, reducing the problem of difficult cleaning of the collected liquid.

[0029] like Figure 4 As shown, the top side of the collection box 5 is set with a slope. When the liquid overflows during operation, it flows down the outer wall of the tank 1 and is guided into the collection box 5 by the slope. The above structure enables the slope on one side of the collection box 5 to form a continuous transition surface with the outer wall of the tank 1, so that the overflow liquid is accurately guided into the collection box 5 for collection.

[0030] During operation, the tank lid 11 is opened, and the material is fed into the tank 1 from the top. The reactants directly contact the enamel layer. Steam is introduced through the jacket to reach the required reaction temperature. The motor 12 is turned on, causing the output of the motor 12 to drive the stirring shaft 13 to rotate. The rotating blades 14 mix the materials. At the same time, the rotation of the blades 14 drives the two fixed rods 15. The springs 19 inside the slide groove 18 move the stirring blades 17 towards one end of the support rod 16. The ends of the multiple stirring blades 17 flexibly fit against the inner wall of the tank 1. As the blades 14 drive the fixed rods 15 to rotate, the multiple stirring blades 17 agitate the material at the edge of the tank 1. The cleaning assembly 2 then cleans the material. Material is scraped off the surface of the stirring blade 17, continuously cleaning its surface. The connecting rod 21 is installed on the inner wall of the tank 1. When the fixed rod 15 rotates between the two scrapers 24, the two stirring blades 17 apply pressure to the two scrapers 24. The scrapers 24 rotate in the middle of the positioning rod 22. At this time, the torsion spring 23 on one side stores the force of the scraper 24's rotation. At the same time, the stirring blade 17 slides towards the fixed rod 15, the slide groove 18 retracts, and the end of the scraper 24 contacts the surface of the stirring blade 17. As the stirring blade 17 rotates, the end of the scraper 24 scrapes the surface of the stirring blade 17, causing the surface of the stirring blade 17 to separate from the material, thereby continuously cleaning the surface of the stirring blade 17. The connecting rod 21 is then installed on the inner wall of the tank 1. When installed on the inner wall of tank 1, insert the end of connecting rod 21 into the corresponding mounting groove 31, rotate the locking block 33 to make it slide in the middle of the fixed shaft 32, the locking block 33 rotates and elastically bends into the middle of the mounting groove 31, and the locking block 33 locks the fixing ring 34, thereby fixing the end of connecting rod 21. When disassembling, simply remove the locking block 33 from the middle of connecting rod 21. When the stirring blade 17 is in contact with the inner wall of tank 1, the flexible pad 42 is in flexible contact with the inner wall of tank 1. When the stirring blade 17 rotates to stir the material inside tank 1, the roller 41 rotates inside the rotating groove 4. The collection box 5 is installed on the outside of tank 1 through the fixing component 6. When the material is in the reverse... When foam overflows from the top of the tank 1 during the process, the overflowing liquid enters the collection box 5 for collection. When the collection box 5 is installed on the outer wall of the tank 1, the collection box 5 is moved downward from the top of the tank 1. The fixing block 63 is flexibly designed. When one side of the collection box 5 contacts the fixing block 63, the fixing block 63 elastically contracts. When the groove 61 moves to the position of the fixing block 63, the fixing block 63 elastically resets and enters the groove 61. Then the collection box 5 is moved downward so that the fixing block 63 enters the slot 62, thereby installing and fixing the collection box 5. When the liquid overflows, it flows downward along the outer wall of the tank 1 and is guided into the collection box 5 by the inclined surface.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A glass-lined open reaction vessel, comprising a vessel body (1); characterized in that: A bracket (10) is fixedly connected to the bottom of the tank (1); a tank cover (11) is installed on the top of the tank (1); a motor (12) is installed in the middle of the tank cover (11); a stirring shaft (13) is fixedly connected to the output end of the motor (12); a blade (14) is fixedly connected to the end of the stirring shaft (13); two fixing rods (15) are fixedly connected to the middle of the blade (14); the two fixing rods (15) are arranged opposite to each other; multiple support rods (16) are fixedly connected to the middle of the fixing rods (15); multiple support rods (16) are fixedly connected to the middle of the support rods (15); The support rods (16) are arranged in an alternating manner; a stirring blade (17) is installed in the middle of the support rod (16); a groove (18) is opened in the middle of the stirring blade (17); the support rod (16) is slidably connected to the middle of the groove (18); a spring (19) is fixedly connected to the end of the support rod (16); the end of the spring (19) is fixedly connected to one end of the groove (18); a cleaning component (2) is installed in the middle of the tank (1); an installation component (3) is provided between the cleaning component (2) and the tank (1).

2. The glass-lined open reaction vessel according to claim 1, characterized in that: The cleaning assembly (2) includes a connecting rod (21); the end of the connecting rod (21) is installed on the inner side wall of the tank (1); two positioning rods (22) are fixedly connected to the middle of the connecting rod (21); a scraper (24) is rotatably connected to the middle of the positioning rod (22); two sets of torsion springs (23) are provided in the middle of the scraper (24) and the positioning rod (22); the two sets of torsion springs (23) are respectively arranged on both sides of the scraper (24).

3. The glass-lined open reaction vessel according to claim 2, characterized in that: The mounting assembly (3) includes a mounting groove (31); the mounting groove (31) is formed on the inner wall of the tank (1); the mounting groove (31) is located at the top of the tank (1); a fixing ring (34) is fixedly connected to one end of the middle part of the connecting rod (21); the end of the connecting rod (21) is installed in the middle of the corresponding mounting groove (31); a fixing shaft (32) is fixedly connected to the inner wall of the tank (1); the fixing shaft (32) is located on one side of the mounting groove (31); a locking block (33) is rotatably connected to the middle of the fixing shaft (32); the locking block (33) is located in the middle of the connecting rod (21).

4. The glass-lined open reaction vessel according to claim 1, characterized in that: The stirring blade (17) has a rotating groove (4) at its end; a roller (41) is rotatably connected to the middle of the rotating groove (4); a flexible pad (42) is fixed to the outer wall of the roller (41).

5. The glass-lined open reaction vessel according to claim 1, characterized in that: A collection box (5) is installed on the outer wall of the tank (1); a fixing component (6) is provided between the collection box (5) and the tank (1).

6. A glass-lined open reaction vessel according to claim 5, characterized in that: The fixing component (6) includes a groove (61); the groove (61) is formed on the side wall of the collection box (5); a slot (62) is formed on the top of the groove (61); a fixing block (63) is fixed to the outer side wall of the tank (1); the collection box (5) and the fixing block (63) are arranged in a ring.

7. A glass-lined open reaction vessel according to claim 5, characterized in that: The top side of the collection box (5) is sloped.