A production plant suitable for suspension reactions
Patent Information
- Application Number
- CN202522372607.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-09
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-09
AI Technical Summary
[0007]为了改善现有的部分装置不便于使用的问题,本实用新型的目的是提供一种适用于悬浮液反应的生产设备
1.本实用新型通过设置混合机构,通过混合机构可以对悬浮液和物料进行混合,同时,通过弧形的搅拌杆可以对沉降到容器底部的物料进行混合搅拌,通过刮板,可以对附着在容器内部的物料进行混合搅拌,从而提高混合效果。
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Figure CN224793525U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of suspension production technology, and in particular to a production device suitable for suspension reactions. Background Technology
[0002] In some mixtures, the substances distributed in the liquid material are not dissolved, but merely dispersed within it. Once the mixture stops agitating, they will settle. Such heterogeneous and non-uniform mixtures are called suspensions. In a suspension, the solute cannot settle quickly due to Brownian motion; the mixture of the solid dispersed phase and the liquid in this case is called a suspension.
[0003] According to announcement number CN212092286U, a suspension feeding reaction device is disclosed. This technology discloses a technical solution including "a base plate, a support rod fixedly connected to the top of the base plate, a reaction device body fixedly connected to the top of the support rod, a top cover fixedly connected to the top of the reaction device body, an end cover movably connected to the top of the top cover, a support fixedly connected to the top of the end cover, a motor fixedly connected to the bottom of the support, a main drive gear fixedly connected to the output shaft of the motor through a coupling, a belt movably connected to the outer wall of the main drive gear, and a secondary drive gear movably connected to the inner wall of the belt." This suspension feeding reaction device can achieve the purpose of fully stirring the suspension, solving the problem of insufficient reaction in general suspension feeding reaction devices, thereby enabling the suspension and materials to mix fully, improving the reaction rate of the suspension, and achieving good reaction effect, meeting the scientific production and processing requirements.
[0004] Regarding the aforementioned technologies, the inventors believe the following problems still exist: First, the above-mentioned suspension reaction device only stirs and mixes the suspension by stirring blades. When mixing some materials, some materials may settle at the bottom of the container or adhere to the inner wall and thus not react. This situation may lead to insufficient uniformity of suspension mixing.
[0005] Secondly, some materials need to be cleaned after mixing, but the above-mentioned components do not have a cleaning mechanism, which means that the reaction device body needs to be opened before cleaning, resulting in low cleaning efficiency and affecting the subsequent mixing progress.
[0006] To address the aforementioned problems, the inventors have proposed a production device suitable for suspension reactions, which solves these problems. Summary of the Invention
[0007] In order to improve the problem that some existing devices are inconvenient to use, the purpose of this utility model is to provide a production equipment suitable for suspension reaction.
[0008] To solve the above problems, this utility model provides the following solution: a production equipment suitable for suspension reaction, including a reaction vessel, a mixing mechanism and a cleaning mechanism are arranged inside the top surface of the reaction vessel, the cleaning mechanism is located at the upper part of the reaction vessel, a feed pipe is connected to one side of the top surface of the reaction vessel, multiple heating device bodies are arranged on the side of the reaction vessel, and a discharge port is connected to the bottom surface of the reaction vessel. The mixing mechanism includes a drive motor, the output end of the drive motor movably penetrates through the top surface of the reaction vessel and is fixedly installed with a rotating rod, multiple stirring blades and a connecting plate are fixedly sleeved on the outer surface of the rotating rod, the connecting plate is located below the multiple stirring blades, multiple stirring rods are fixedly installed on the outer surface of the connecting plate, and scrapers are fixedly installed at the top of each of the multiple stirring rods.
[0009] Preferably, the cleaning mechanism includes multiple fixing plates, all of which are fixedly installed on the upper inner wall of the reaction vessel. A support ring is fixedly installed on the bottom surface of the multiple fixing plates. A conveying pipe is fixedly installed inside the support ring. Multiple branch pipes are connected to one side of the conveying pipe. A nozzle is connected to one end of the multiple branch pipes that are close to each other. A water inlet pipe is connected to one side of the conveying pipe. The top end of the water inlet pipe extends to the outside of the reaction vessel.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model improves the mixing effect by setting up a mixing mechanism that can mix suspension and materials. At the same time, the arc-shaped stirring rod can mix and stir the materials that have settled to the bottom of the container, and the scraper can mix and stir the materials that are attached to the inside of the container.
[0011] 2. By setting up a cleaning mechanism, which works in conjunction with a scraper, this utility model can more easily clean the residue inside the container without disassembling the container, thereby improving cleaning efficiency and the practicality of the device. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model.
[0014] Figure 2This is a schematic diagram of the structure of this utility model from another perspective.
[0015] Figure 3 This is a partial structural schematic diagram of this utility model.
[0016] Figure 4 This is a schematic diagram of the hybrid mechanism structure of this utility model. Figure 5 This is a schematic diagram of the cleaning mechanism structure of this utility model. Figure 6 This is a schematic diagram of the cleaning mechanism structure of this utility model. In the diagram: 1. Reaction vessel; 11. Heating device body; 12. Feed pipe; 13. Support plate; 14. Discharge port; 15. Mechanical seal; 2. Mixing mechanism; 21. Drive motor; 22. Rotating rod; 23. Stirring blade; 24. Scraper; 25. Stirring rod; 26. Connecting plate; 3. Cleaning mechanism; 31. Support ring; 32. Nozzle; 33. Fixing plate; 34. Water inlet pipe; 35. Diverter pipe; 36. Conveying pipe. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figure 1-6As shown, this utility model provides a production device suitable for suspension reaction, including a reaction container 1. The reaction container 1 serves as a container for holding and reacting materials. Multiple support plates 13 are fixedly installed on the bottom surface of the reaction container 1, serving as support members to support and fix the reaction container 1. A mixing mechanism 2 and a cleaning mechanism 3 are arranged inside the top surface of the reaction container 1. The mixing mechanism 2 mixes the materials, and the cleaning mechanism 3, located at the top of the reaction container 1, cleans the inside of the reaction container 1 and the outer surface of the mixing mechanism 2. One side of the top surface of the reaction container 1 is connected to... The feed pipe 12 is connected to the reaction vessel 1 via a flange and can transport materials. Multiple heating device bodies 11 are arranged on the side of the reaction vessel 1 to heat the reaction vessel 1. The multiple heating device bodies 11 are arranged in an arc shape and distributed in a ring array outside the reaction vessel 1, so that the reaction vessel 1 and the materials inside are heated more evenly. Adjusting the heating device bodies 1 to a suitable temperature can improve the reaction effect. The bottom surface of the reaction vessel 1 is connected to the discharge port 14, and the discharge port 14 is equipped with a valve to control the discharge of materials.
[0019] The mixing mechanism 2 includes a drive motor 21, which serves as a power source. The output end of the drive motor 21 extends through the top surface of the reaction vessel 1 and is fixedly mounted with a rotating rod 22. The connection between the output end of the drive motor 21 and the reaction vessel 1 is sealed. Multiple stirring blades 23 and a connecting plate 26 are fixedly sleeved on the outer surface of the rotating rod 22. The stirring blades 23 can stir the materials, causing the drive motor 21 to drive the rotating rod 22 to rotate. The rotating rod 22 rotates inside the reaction vessel 1 and drives the multiple stirring blades 23 to rotate. The multiple stirring blades 23 are evenly distributed on the outer surface of the rotating rod 22, thereby making the material mixing more uniform.
[0020] The connecting plate 26 is located below the multiple stirring blades 23. The connecting plate 26 can fix the stirring rods 25. Multiple stirring rods 25 are fixedly installed on the outer surface of the connecting plate 26. The lower part of the reaction vessel 1 is set as a semi-circle. The cross-sectional shape of the multiple stirring rods 25 is set in an arc shape so that the stirring rods 25 fit the lower part of the reaction vessel 1. The stirring rods 25 are located at the lower part of the reaction vessel 1. The multiple arc-shaped stirring rods 25 rotate and mix the material that has settled to the bottom of the reaction vessel 1. The top of each of the multiple stirring rods 25 is fixedly installed with a scraper 24. The side of the multiple scrapers 24 away from the rotating rod 22 is in contact with the inner wall of the reaction vessel 1. When the stirring rods 25 rotate, they drive the scrapers 24 to rotate. The elastic scrapers 24 scrape off the material attached to the inner wall of the reaction vessel 1 and drive it to participate in the mixing, thereby improving the mixing effect. The scrapers 24 can mix and react the material attached to the inside.
[0021] The cleaning mechanism 3 includes multiple fixing plates 33, which serve as support members. The multiple fixing plates 33 are all fixedly installed on the upper inner wall of the reaction vessel 1 to prevent them from falling off. The bottom surfaces of the multiple fixing plates 33 are all fixedly installed with a support ring 31, which serves as a protective member to protect the conveying pipe 36. The conveying pipe 36 is fixedly installed inside the support ring 31 of the fixing plate. The conveying pipe 36 can convey water. One side of the conveying pipe 36 is connected to multiple diversion pipes 35, which can divert the water flow to multiple nozzles 32. The ends of the multiple diversion pipes 35 that are close to each other are connected to nozzles 32, which can spray clean water to clean the inner wall of the reaction vessel 1. The multiple nozzles 32 are set at an angle to rinse the lower part of the reaction vessel 1 and the components of the mixing mechanism 2.
[0022] One side of the delivery pipe 36 is connected to a water inlet pipe 34, which can deliver clean water. The top end of the water inlet pipe 34 extends to the outside of the reaction vessel 1, connecting it to a water pump to deliver clean water. A mechanical seal 15 is provided on one side of the top surface of the reaction vessel 1, which can seal it. The water inlet pipe 34 extends to the outside of the reaction vessel 1 through the mechanical seal 15, thus connecting it to the water pump.
[0023] Working principle: First, the support plate 13 supports the reaction vessel 1. The feed pipe 12 conveys the material into the reaction vessel 1. Then, the heating device body 1 is started and controlled to adjust it to a suitable temperature. Then, the mixing mechanism 2 is started, causing the drive motor 21 to drive the rotating rod 22 to rotate. The rotating rod 22 rotates inside the reaction vessel 1 and drives multiple stirring blades 23 to rotate, thereby mixing the material. At the same time, the connecting plate 26 drives multiple arc-shaped stirring rods 25 to rotate. The stirring rods 25 mix the material that has settled to the bottom of the reaction vessel 1 and drive the scraper 24 to rotate. The elastic scraper 24 scrapes off the material attached to the inner wall of the reaction vessel 1 and drives it to participate in the mixing, improving the mixing effect. After the reaction is completed, the valve of the discharge port 14 is opened, and the material is discharged through the semi-circular design of the lower part of the reaction vessel 1.
[0024] When the cleaning mechanism 3 is needed to clean the inside of the reaction vessel 1, the pump of the external water tank can be started, and then clean water can be introduced into the delivery pipe 36 through the water inlet pipe 34. The delivery pipe 36 delivers clean water to multiple branch pipes 35 and into multiple nozzles 32 through the branch pipes 35. The inclined nozzles 32 can be used to rinse the inner wall of the reaction vessel 1 and the stirring blades 23, stirring rods 25 and scrapers 24 of the mixing mechanism 2, thereby improving convenience. At the same time, the fixing plate 33 supports the support ring 31, the support ring 31 protects the delivery pipe 36, and the mechanical seal 15 can be sealed by venting.
[0025] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A production apparatus suitable for suspension reactions, comprising a reaction vessel (1), characterized in that: The top surface of the reaction vessel (1) is provided with a mixing mechanism (2) and a cleaning mechanism (3). The cleaning mechanism (3) is located at the top of the reaction vessel (1). A feed pipe (12) is connected to one side of the top surface of the reaction vessel (1). Multiple heating device bodies (11) are provided on the side of the reaction vessel (1). A discharge port (14) is connected to the bottom surface of the reaction vessel (1). The mixing mechanism (2) includes a drive motor (21). The output end of the drive motor (21) extends through the top surface of the reaction vessel (1) and is fixedly mounted with a rotating rod (22). Multiple stirring blades (23) and a connecting plate (26) are fixedly sleeved on the outer surface of the rotating rod (22). The connecting plate (26) is located below the multiple stirring blades (23). Multiple stirring rods (25) are fixedly mounted on the outer surface of the connecting plate (26). Scrapers (24) are fixedly mounted on the top of each of the multiple stirring rods (25).
2. The production equipment suitable for suspension reaction according to claim 1, characterized in that: The cleaning mechanism (3) includes multiple fixing plates (33), all of which are fixedly installed on the upper inner wall of the reaction vessel (1). A support ring (31) is fixedly installed on the bottom surface of the multiple fixing plates (33). A conveying pipe (36) is fixedly installed inside the support ring (31). A multiple diversion pipe (35) is connected to one side of the conveying pipe (36). A nozzle (32) is connected to one end of the multiple diversion pipes (35) that are close to each other. A water inlet pipe (34) is connected to one side of the conveying pipe (36). The top end of the water inlet pipe (34) extends to the outside of the reaction vessel (1).
3. The production equipment suitable for suspension reaction according to claim 1, characterized in that: Multiple support plates (13) are fixedly installed on the bottom surface of the reaction vessel (1).
4. The production equipment suitable for suspension reaction according to claim 1, characterized in that: The multiple heating device bodies (11) are arranged in an arc shape, and the multiple heating device bodies (11) are arranged in a ring array outside the reaction vessel (1).
5. A production device suitable for suspension reaction according to claim 1, characterized in that: Multiple stirring blades (23) are distributed at equal intervals on the outer surface of the rotating rod (22).
6. A production device suitable for suspension reaction according to claim 1, characterized in that: The lower part of the reaction vessel (1) is set as a semi-circle, and the cross-sectional shape of the plurality of stirring rods (25) is set in an arc shape. The stirring rods (25) are located at the lower part of the reaction vessel (1).
7. A production device suitable for suspension reaction according to claim 1, characterized in that: The sides of the multiple scrapers (24) away from the rotating rod (22) are all in contact with the inner wall of the reaction vessel (1).
8. A production device suitable for suspension reaction according to claim 2, characterized in that: A mechanical seal (15) is provided on one side of the top surface of the reaction vessel (1), and the water inlet pipe (34) extends to the outside of the reaction vessel (1) through the mechanical seal (15).
9. A production device suitable for suspension reaction according to claim 2, characterized in that: The multiple nozzles (32) are arranged at an angle.
Citation Information
Patent Citations
Suspension liquid charging reaction device
CN212092286U