Metal scrap breaking device
Patent Information
- Application Number
- CN202520247377.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-02-17
AI Technical Summary
[0004]本实用新型旨在针对现有技术的技术缺陷,提供一种金属废料破碎装置,以解决常规金属破碎机对薄壁金属废料处理的细碎程度不足、而且设备本身噪音较大、能耗较高等技术问题
[0004]本实用新型旨在针对现有技术的技术缺陷,提供一种金属废料破碎装置,以解决常规金属破碎机对薄壁金属废料处理的细碎程度不足、而且设备本身噪音较大、能耗较高等技术问题。
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Figure CN224793592U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crusher technology, specifically to a metal waste crushing device. Background Technology
[0002] Metal scrap refers to metal fragments and shavings discarded in the metallurgical and metal processing industries, as well as metal objects from equipment upgrades and disposals. It also includes metal packaging containers and scrapped vehicles recovered from municipal waste. Recycled metal scrap is primarily used for smelting and refining into recycled metal, with some used in the production of machinery, equipment or parts, tools, and household appliances. The recycling of scrap metal not only contributes to resource conservation but also reduces negative environmental impacts.
[0003] Before recycling metal scrap, it is generally necessary to crush it to break down large, irregularly shaped pieces into smaller fragments. A metal shredder is a device that crushes scrap metal, using specific crushing mechanisms and processes to break the scrap metal into particles or blocks that meet the required specifications. Conventional metal shredders utilize the basic principle of hammer impact. Driven by a high-speed, high-torque motor, the hammers on the main rotor alternately strike the material to be crushed inside the crushing chamber. Through the space formed between the liner and the hammers, the material is torn into smaller, more sized pieces. While this type of metal shredder has a strong processing capacity, its pulling force is relatively weak, resulting in insufficient fineness of the crushed material, often requiring secondary crushing. Furthermore, this type of metal shredder has high energy consumption, generates significant noise, and is poorly suited for thin-walled metal scrap. Summary of the Invention
[0004] This utility model aims to address the technical deficiencies of existing technologies by providing a metal waste crushing device to solve the technical problems of conventional metal crushers, such as insufficient fineness in processing thin-walled metal waste, high noise levels, and high energy consumption.
[0005] To achieve the above technical objectives, the present invention adopts the following technical solution: A metal scrap crushing device includes a crushing bucket, support bodies, guide ramps, a discharge port, enclosures, main crushing rollers, peripheral crushing roller assemblies, a guide ridge, a main roller motor, large crushing teeth, an auxiliary roller motor, small crushing teeth, a drive wheel, lateral auxiliary crushing rollers, a drive chain, and a bottom auxiliary crushing roller. Several support bodies are fixedly connected to the bottom of the crushing bucket. The top of the crushing bucket has an upper port, with guide ramps on the left and right sides of the upper port. The bottom of the crushing bucket has a discharge port, and enclosures are located on the front and rear sides of the upper port. A pair of main crushing rollers are arranged inside the crushing bucket, and a peripheral crushing roller assembly is arranged around the pair of main crushing rollers. A main roller motor is fixedly connected to the outer wall of the crushing bucket. The main roller motor is driven by the main crushing roller. Several large crushing teeth are provided on the main crushing roller. The peripheral crushing roller assembly includes several lateral auxiliary crushing rollers located on the side of the main crushing roller and a bottom auxiliary crushing roller located below the main crushing roller. Several small crushing teeth are provided on both the bottom auxiliary crushing roller and the lateral auxiliary crushing roller. A drive wheel is provided at the end of both the bottom auxiliary crushing roller and the end of the lateral auxiliary crushing roller. A drive chain is connected between adjacent drive wheels. An auxiliary roller motor is fixedly connected to the outer wall of the crushing bucket. The auxiliary roller motor is driven by one of the lateral auxiliary crushing rollers or one of the bottom auxiliary crushing rollers.
[0006] Preferably, four lateral auxiliary crushing rollers are provided, with two lateral auxiliary crushing rollers located above and below the left main crushing roller, and the other two lateral auxiliary crushing rollers located above and below the right main crushing roller.
[0007] Preferably, there are two bottom auxiliary crushing rollers, which are located below the two main crushing rollers, and the gap between the two bottom auxiliary crushing rollers is located directly below the gap between the two main crushing rollers.
[0008] Preferably, the drive wheel is a pulley and the drive chain is a belt.
[0009] Preferably, the drive wheel is a sprocket and the drive chain is a chain.
[0010] Preferably, the end of the guide ridge extends between the lateral auxiliary crushing roll and the main crushing roll.
[0011] In the above technical solution, the crushing bucket is the space for performing the crushing process; the support body provides bottom support; the guide slope facilitates the feeding of thin-walled waste metal to the guide ridge, which then guides it between the main crushing roller and the side auxiliary crushing roller to complete the feeding; the discharge port is used to discharge the crushed material; the enclosure is the outer structure of the upper port of the crushing bucket; the main crushing roller and the outer crushing roller assembly constitute the overall crushing mechanism, wherein the paired main crushing rollers rotate in opposite directions, using their large crushing teeth to perform the crushing action. Waste material that cannot be squeezed into the space between the main crushing rollers in time may fall between the main crushing roller and the side auxiliary crushing roller and be crushed; the main roller motor is used to drive the main crushing roller to rotate, and the auxiliary roller motor is used to drive the side auxiliary crushing roller or the bottom auxiliary crushing roller to rotate. The ends of the side auxiliary crushing roller and the bottom auxiliary crushing roller are equipped with transmission wheels, which are driven by a transmission chain and rotate synchronously; the bottom auxiliary crushing roller located below the main crushing roller is also arranged in pairs to supplement the crushing action.
[0012] This invention provides a metal scrap crushing device. The technical solution employs counter-rotating main crushing rollers to achieve interlocking crushing, and auxiliary crushing rollers are arranged around the main crushing rollers to supplement the crushing function. This invention has a stronger tensile force, enabling thin-walled metal scrap to be crushed into smaller pieces, and also features low noise and low energy consumption. Attached Figure Description
[0013] Figure 1 This is the first external structural diagram of this utility model; Figure 2 This is the second external structural diagram of this utility model; Figure 3 This is a diagram of the internal structure of this utility model; Figure 4 This is a partial structural diagram of the present invention; In the picture: Detailed Implementation
[0014] The specific embodiments of this utility model will be described in detail below. To avoid excessive and unnecessary details, well-known structures or functions will not be described in detail in the following embodiments. The approximate language used in the following embodiments can be used for quantitative descriptions, indicating that a certain degree of variation in quantity is permissible without changing the basic function. Unless otherwise defined, the technical and scientific terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which this utility model pertains.
[0015] Example 1 A metal scrap crushing device, such as Figures 1-4As shown, the device includes a crushing bucket 1, support bodies 2, guide ramps 3, discharge port 4, enclosures 5, main crushing rollers 6, peripheral crushing roller assemblies 7, guide ridges 8, main roller motor 9, large crushing teeth 10, auxiliary roller motor 11, small crushing teeth 12, transmission wheel 13, lateral auxiliary crushing rollers 14, transmission chain 15, and bottom auxiliary crushing rollers 16. Several support bodies 2 are fixedly connected to the bottom of the crushing bucket 1. The top of the crushing bucket 1 has an upper port, with guide ramps 3 on the left and right sides of the upper port. The bottom of the crushing bucket 1 has a discharge port 4, with enclosures 5 on the front and rear sides of the upper port. A pair of main crushing rollers 6 are arranged inside the crushing bucket 1, and a peripheral crushing roller assembly 7 is arranged around the pair of main crushing rollers 6. A main roller motor 9 is fixedly connected to the outer wall, and the main roller motor 9 is driven by the main crushing roller 6. Several large crushing teeth 10 are provided on the main crushing roller 6. The peripheral crushing roller assembly 7 includes several lateral auxiliary crushing rollers 14 located on the side of the main crushing roller 6 and a bottom auxiliary crushing roller 16 located below the main crushing roller 6. Several small crushing teeth 12 are provided on the bottom auxiliary crushing roller 16 and the lateral auxiliary crushing roller 14. A drive wheel 13 is provided at the end of the bottom auxiliary crushing roller 16 and the end of the lateral auxiliary crushing roller 14. A drive chain 15 is connected between adjacent drive wheels 13. An auxiliary roller motor 11 is fixedly connected to the outer wall of the crushing bucket 1, and the auxiliary roller motor 11 is driven by one of the lateral auxiliary crushing rollers 14 or one of the bottom auxiliary crushing rollers 16.
[0016] In the above technical solution, the crushing bucket 1 is the space for performing the crushing process; the support body 2 provides bottom support; the guide slope 3 facilitates the guidance of thin-walled waste metal to the guide ridge 8 during feeding, and the guide ridge 8 then guides it between the main crushing roller 6 and the lateral auxiliary crushing roller 14 to complete the feeding; the discharge port 4 is used to discharge the crushed material; the enclosure 5 is the outer structure of the upper port of the crushing bucket 1; the main crushing roller 6 and the outer crushing roller assembly 7 constitute the overall crushing mechanism, wherein the paired main crushing rollers 6 rotate in opposite directions, utilizing their large crushing teeth 10 The main crushing roller 6 and the auxiliary crushing roller 14 are used for crushing. Waste materials that fail to be squeezed into the space between the main crushing roller 6 and the auxiliary crushing roller 14 may fall into the space between the main crushing roller 6 and the auxiliary crushing roller 14 and be crushed. The main roller motor 9 is used to drive the main crushing roller 6 to rotate, and the auxiliary roller motor 11 is used to drive the auxiliary crushing roller 14 or the bottom auxiliary crushing roller 16 to rotate. The auxiliary crushing roller 14 and the bottom auxiliary crushing roller 16 are both equipped with transmission wheels 13 at their ends, which are driven by the transmission chain 15 and rotate synchronously. The bottom auxiliary crushing roller 16 located below the main crushing roller 6 are also arranged in pairs to supplement the crushing function.
[0017] Example 2 A metal scrap crushing device, such as Figures 1-4As shown, the device includes a crushing bucket 1, support bodies 2, guide ramps 3, discharge port 4, enclosures 5, main crushing rollers 6, peripheral crushing roller assemblies 7, guide ridges 8, main roller motor 9, large crushing teeth 10, auxiliary roller motor 11, small crushing teeth 12, transmission wheel 13, lateral auxiliary crushing rollers 14, transmission chain 15, and bottom auxiliary crushing rollers 16. Several support bodies 2 are fixedly connected to the bottom of the crushing bucket 1. The top of the crushing bucket 1 has an upper port, with guide ramps 3 on the left and right sides of the upper port. The bottom of the crushing bucket 1 has a discharge port 4, with enclosures 5 on the front and rear sides of the upper port. A pair of main crushing rollers 6 are arranged inside the crushing bucket 1, and a peripheral crushing roller assembly 7 is arranged around the pair of main crushing rollers 6. A main roller motor 9 is fixedly connected to the outer wall, and the main roller motor 9 is driven by the main crushing roller 6. Several large crushing teeth 10 are provided on the main crushing roller 6. The peripheral crushing roller assembly 7 includes several lateral auxiliary crushing rollers 14 located on the side of the main crushing roller 6 and a bottom auxiliary crushing roller 16 located below the main crushing roller 6. Several small crushing teeth 12 are provided on the bottom auxiliary crushing roller 16 and the lateral auxiliary crushing roller 14. A drive wheel 13 is provided at the end of the bottom auxiliary crushing roller 16 and the end of the lateral auxiliary crushing roller 14. A drive chain 15 is connected between adjacent drive wheels 13. An auxiliary roller motor 11 is fixedly connected to the outer wall of the crushing bucket 1, and the auxiliary roller motor 11 is driven by one of the lateral auxiliary crushing rollers 14 or one of the bottom auxiliary crushing rollers 16. The system includes four lateral auxiliary crushing rollers 14, with two located directly above and below the left main crushing roller 6 to the left, and the other two located directly above and below the right main crushing roller 6 to the right. There are two bottom auxiliary crushing rollers 16, each located below one of the two main crushing rollers 6, with the gap between the two bottom auxiliary rollers 16 directly below the gap between the two main crushing rollers 6. The drive wheel 13 is a pulley, and the drive chain 15 is a belt. Alternatively, the drive wheel 13 can be a sprocket, and the drive chain 15 can be a chain. The end of the guide ridge 8 extends between the lateral auxiliary crushing rollers 14 and the main crushing roller 6.
[0018] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions, and improvements made within the scope of this utility model application should be included within the protection scope of this utility model.
Claims
1. A metal scrap crushing device, characterized in that... The system includes a crushing bucket (1), a support body (2), a guide ramp (3), a discharge port (4), a baffle (5), a main crushing roller (6), an outer crushing roller assembly (7), a guide ridge (8), a main roller motor (9), large crushing teeth (10), an auxiliary roller motor (11), small crushing teeth (12), a drive wheel (13), a lateral auxiliary crushing roller (14), a drive chain (15), and a bottom auxiliary crushing roller (16). Several support bodies (2) are fixedly connected to the bottom of the crushing bucket (1). The crushing bucket (1) has an upper port at its top, with guide ramps (3) on the left and right sides of the upper port. A discharge port (4) is located at the bottom of the crushing bucket (1), with baffles (5) on the front and rear sides of the upper port. A pair of main crushing rollers (6) are located inside the crushing bucket (1), and an outer crushing roller assembly (7) is located around the pair of main crushing rollers (6). A guide ridge (8) is fixedly connected to the outer wall of the crushing bucket (1). The main roller motor (9) is connected to the main crushing roller (6) for transmission. Several large crushing teeth (10) are provided on the main crushing roller (6). The peripheral crushing roller assembly (7) includes several lateral auxiliary crushing rollers (14) located on the side of the main crushing roller (6) and a bottom auxiliary crushing roller (16) located below the main crushing roller (6). Several small crushing teeth (12) are provided on the bottom auxiliary crushing roller (16) and the lateral auxiliary crushing roller (14). Transmission wheels (13) are provided at the ends of the bottom auxiliary crushing roller (16) and the ends of the lateral auxiliary crushing roller (14). Transmission chains (15) are connected between adjacent transmission wheels (13). A secondary roller motor (11) is fixedly connected to the outer wall of the crushing bucket (1). The secondary roller motor (11) is connected to one of the lateral auxiliary crushing rollers (14) or one of the bottom auxiliary crushing rollers (16) for transmission. The transmission wheel (13) is a pulley and the transmission chain (15) is a belt.
2. The metal scrap crushing device according to claim 1, characterized in that, There are four lateral auxiliary crushing rollers (14), two of which are located above and below the left main crushing roller (6) to the left, and the other two are located above and below the right main crushing roller (6) to the right.
3. The metal scrap crushing device according to claim 1, characterized in that, There are two bottom auxiliary crushing rollers (16), which are located below the two main crushing rollers (6) respectively, and the gap between the two bottom auxiliary crushing rollers (16) is located directly below the gap between the two main crushing rollers (6).
4. The metal scrap crushing device according to claim 1, characterized in that, The end of the guide ridge (8) extends between the lateral auxiliary crushing roll (14) and the main crushing roll (6).