Biomass pellet fuel raw material crushing and impurity removing device

CN224793601UActive Publication Date: 2026-09-25DATONG JINPENG VEGETABLE CULTIVATION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522127471.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-09-25
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

然而,现有装置中的过滤网多为固定式安装,清洁和维护时需拆卸多个连接部件,操作繁琐、耗时耗力,严重影响生产效率,此外,破碎机构在长时间运行后易附着碎料,若不及时清理,不仅降低破碎效率,还可能引发设备故障;

Benefits of technology

1、本实用新型通过设置可抽插的过滤板以及配套的限位杆与磁吸条,使得过滤板的拆装更为便捷,便于定期清理或更换,有效解决了传统固定式过滤板清洁困难的问题,同时过滤板位于第一导向板的下方,能够初步筛分原料中的细小杂质,提升原料纯度,进而提高生物质颗粒的成型质量和燃烧效率。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224793601U_ABST
    Figure CN224793601U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of biomass granular fuel raw material crushing and impurity removing devices, including rectangular frame, the inside top end left and right sides symmetry of rectangular frame is equipped with the first guide plate of fixed installation, the front of rectangular frame is equipped with the clamping groove of being opened, and the inside of clamping groove is inserted with filter plate, the filter plate is inserted in the inside of rectangular frame by clamping groove, the filter plate is located at the bottom of two groups of first guide plate, and the top of two groups of first guide plate is fixedly installed with support frame. The utility model is equipped with the filter plate of being extracted and inserted and matched limit rod and magnetic attraction strip, so that the disassembly of filter plate is more convenient, it is convenient to clean or replace regularly, effectively solve the problem that traditional fixed filter plate is difficult to clean, while filter plate is below first guide plate, can preliminarily screen small impurities in raw material, improve raw material purity, and then improve the forming quality and combustion efficiency of biomass granule.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of fuel crushing technology, and in particular to a biomass pellet fuel feedstock crushing and impurity removal device. Background Technology

[0002] Biomass pellet fuel, as a renewable energy source, primarily uses agricultural waste such as rice husks, straw, and sawdust as raw materials. Crushing and removing impurities from these materials is a crucial step in the production process, directly impacting pellet quality and combustion efficiency. Currently, common crushing and impurity removal devices are typically equipped with filter screens to separate impurities from usable materials during the crushing process. However, the filters in existing devices are mostly fixed installations, requiring the disassembly of multiple connecting parts for cleaning and maintenance. This is cumbersome, time-consuming, and labor-intensive, severely impacting production efficiency. In addition, after prolonged operation, the crushing mechanism is prone to accumulating debris. If not cleaned in time, this not only reduces crushing efficiency but may also cause equipment failure. Therefore, there is an urgent need for a biomass pellet fuel feedstock crushing and impurity removal device that is structurally sound, easy to clean and maintain, and capable of continuous and efficient operation. To address this, we propose a biomass pellet fuel feedstock crushing and impurity removal device to solve the aforementioned problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a biomass pellet fuel raw material crushing and impurity removal device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A biomass pellet fuel raw material crushing and impurity removal device includes a rectangular frame. First guide plates are symmetrically fixedly installed on the left and right sides of the inner top of the rectangular frame. A slot is opened on the front of the rectangular frame, and a filter plate is inserted into the slot. The filter plate is inserted into the inside of the rectangular frame through the slot. The filter plate is located at the bottom of the two sets of first guide plates. A support frame is fixedly installed at the top of the two sets of first guide plates, and the bottom of the support frame is uniformly fixedly installed with support rods.

[0005] Preferably, a limiting rod is fixedly installed on the top front of the filter plate, and a magnetic strip is fixedly installed on the back of the limiting rod. During use, the magnetic strip attracts the surface of the rectangular frame, which facilitates fixing the filter plate.

[0006] Preferably, the rectangular frame has a rectangular groove on its front side, and a collection groove is inserted through the inside of the rectangular groove. The collection groove is located directly below the filter plate, and a second guide plate is fixedly installed inside the collection groove.

[0007] Preferably, the rectangular frame has symmetrical feeding ports on both sides at the bottom, and a guide seat is fixedly installed on the inner bottom of the rectangular frame. The top of the guide seat is inclined downward from the center to both sides, and the two sides of the guide seat correspond to the feeding ports.

[0008] Preferably, a crushing mechanism is installed inside the rectangular frame, and the crushing mechanism includes a crushing shaft, a motor, a movable rod, and gears. Two sets of crushing shafts and two sets of movable rods are provided. The front and rear ends of the two sets of movable rods are connected to the bearings on the inner wall of the rectangular frame. One end of one set of movable rods is fixedly connected to the port of the motor. Two sets of gears are provided, and the two sets of gears are symmetrically fixedly sleeved on the surface of the movable rods and mesh with each other.

[0009] Preferably, two sets of third guide plates are provided above the two sets of crushing shafts, and the two sets of third guide plates are respectively fixed to the inner walls of the two sides of the rectangular frame.

[0010] Preferably, a support arm is fixedly installed at the bottom end of the third guide plate, and a movable sleeve is fixedly installed at the bottom end of the support arm. A guide rod is inserted inside the movable sleeve, and a scraper is fixed at one end of the guide rod.

[0011] Preferably, a spring is sleeved on the surface of the guide rod, and one end of the spring is fixedly connected to the side wall of the scraper, while the other end of the spring is fixedly connected to the side wall of the movable sleeve.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting a removable filter plate and matching limiting rod and magnetic strip, makes the filter plate easier to disassemble and assemble, and facilitates regular cleaning or replacement. It effectively solves the problem of difficult cleaning of traditional fixed filter plates. At the same time, the filter plate is located below the first guide plate, which can preliminarily screen out small impurities in the raw materials, improve the purity of the raw materials, and thus improve the forming quality and combustion efficiency of biomass pellets.

[0013] 2. This utility model uses a third guide plate above the crushing shaft and connected to it a support arm, movable sleeve, guide rod, spring and scraper. The spring force keeps the scraper in contact with the surface of the crushing shaft, achieving real-time cleaning during the crushing process, avoiding material adhesion, ensuring the stability of crushing efficiency, extending the service life of the equipment, reducing manual intervention, and improving the automation and reliability of the overall production. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a biomass pellet fuel feedstock crushing and impurity removal device proposed in this utility model; Figure 2This is a partial cross-sectional view of the three-dimensional structure of a biomass pellet fuel feedstock crushing and impurity removal device proposed in this utility model; Figure 3 for Figure 1 A three-dimensional unfolded schematic diagram of the filter plate structure in the image; Figure 4 for Figure 1 A three-dimensional bottom view of the third guide plate and the crushing shaft structure. Figure 5 for Figure 3 A magnified 3D schematic diagram of the structure at point A.

[0015] In the diagram: 1. Rectangular frame; 2. First guide plate; 3. Support frame; 4. Support rod; 5. Collection trough; 6. Filter plate; 7. Limiting rod; 8. Magnetic strip; 9. Second guide plate; 10. Third guide plate; 11. Crushing shaft; 12. Guide seat; 13. Motor; 14. Movable rod; 15. Gear; 16. Support arm; 17. Movable sleeve; 18. Guide rod; 19. Spring; 20. Scraper. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Reference Figure 1-5 A biomass pellet fuel raw material crushing and impurity removal device includes a rectangular frame 1. First guide plates 2 are symmetrically fixedly installed on the left and right sides of the inner top of the rectangular frame 1. A slot is opened on the front of the rectangular frame 1, and a filter plate 6 is inserted into the slot. The filter plate 6 is inserted into the inside of the rectangular frame 1 through the slot. The filter plate 6 is located at the bottom of the two sets of first guide plates 2. A support frame 3 is fixedly installed at the top of the two sets of first guide plates 2, and the bottom of the support frame 3 is evenly fixedly installed with support rods 4.

[0018] Furthermore, refer to Figure 2 It can be seen that a limiting rod 7 is fixedly installed on the top front of the filter plate 6, and a magnetic strip 8 is fixedly installed on the back of the limiting rod 7. During use, the filter plate 6 is fixed by the magnetic attraction of the magnetic strip 8 itself.

[0019] Furthermore, refer to Figure 2 It can be seen that a rectangular groove is provided on the front of the rectangular frame 1, and a collection groove 5 is inserted through the inside of the rectangular groove. The collection groove 5 is located directly below the filter plate 6. A second guide plate 9 is fixedly installed inside the collection groove 5, which facilitates the discharge of impurities.

[0020] Furthermore, refer to Figure 3 and Figure 4 It can be seen that the rectangular frame 1 has symmetrical feeding ports on both sides at the bottom. The inner bottom of the rectangular frame 1 is fixedly installed with a guide seat 12, and the top of the guide seat 12 is inclined downward from the center to both sides. The two sides of the guide seat 12 correspond to the feeding ports, which facilitates the discharge of the crushed raw materials during use.

[0021] Furthermore, refer to Figure 4 It can be seen that a crushing mechanism is installed inside the rectangular frame 1, and the crushing mechanism includes a crushing shaft 11, a motor 13, a movable rod 14, and gears 15. There are two sets of crushing shafts 11 and two sets of movable rods 14. The front and rear ends of the two sets of movable rods 14 are connected to the bearings on the inner wall of the rectangular frame 1. One end of one set of movable rods 14 is fixedly connected to the port of the motor 13. There are two sets of gears 15. The two sets of gears 15 are symmetrically fixedly sleeved on the surface of the movable rods 14 and mesh with each other. During use, the meshing of the gears 15 drives the two sets of crushing shafts 11 to rotate in opposite directions, which facilitates the crushing operation.

[0022] Furthermore, refer to Figure 4 It can be seen that two sets of third guide plates 10 are set above the two sets of crushing shafts 11. The two sets of third guide plates 10 are fixed to the inner walls of the two sides of the rectangular frame 1 respectively. During use, the third guide plates 10 can play a guiding role, so that the rice husks are concentrated between the two sets of crushing shafts 11 and the crushing is assisted.

[0023] Furthermore, refer to Figure 3 and Figure 4 It can be seen that a support arm 16 is fixedly installed at the bottom of the third guide plate 10, and a movable sleeve 17 is fixedly installed at the bottom of the support arm 16. A guide rod 18 is inserted inside the movable sleeve 17, and a scraper 20 is fixed at one end of the guide rod 18. Brushes are evenly arranged on the side of the scraper 20 that is in contact with the crushing shaft 11, which serves to clean the outer wall of the crushing shaft 11 during use.

[0024] Furthermore, refer to Figure 3 and Figure 4 It can be seen that a spring 19 is sleeved on the surface of the guide rod 18, and one end of the spring 19 is fixedly connected to the side wall of the scraper 20, and the other end of the spring 19 is fixedly connected to the side wall of the movable sleeve 17. During use, the spring 19 itself can push the scraper 20 to always be in contact with the side wall of the crushing shaft 11, so as to achieve the cleaning function.

[0025] Working principle: When using this utility model, according to the appendix Figure 1 Appendix Figure 2 Appendix Figure 3 Appendix Figure 4 and attached Figure 5As shown, first, the motor 13 is powered on. The output end of the motor 13 rotates, driving the movable rod 14 to rotate. The movable rod 14 rotates simultaneously through the meshing of the gear 15, which facilitates the rotation of the two sets of crushing shafts 11. After starting, the rice husk bag containing rice husks is placed into the inner top of the rectangular frame 1 and opened. It is limited by the support frame 3 and the support rod 4. At this time, the rice husks enter the interior of the rectangular frame 1 and are filtered by the filter plate 6. The filtered rice husks are guided by the filter plate 6 into the surface of the third guide plate 10 and then guided by the third guide plate 10 into the space between the crushing shafts 11. The crushing is achieved by the crushing shafts 11. The crushed rice husk raw material is guided out through the guide seat 12, while the dust filtered out of the rice husks enters the interior of the collection tank 5 and is guided out through the second guide plate 9. When the crushing shaft 11 rotates, it can come into contact with the surface of the scraper 20, which facilitates cleaning and prevents a large amount of debris from adhering to the crushing shaft 11. After the work is completed, the staff manually pulls the filter plate 6 outward. The top of the filter plate 6 comes into contact with the brush to achieve cleaning. Then the filter plate 6 is reinserted and fixed by the magnetic strip 8. The operation is complete. The above is the complete working principle of this utility model.

[0026] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.

[0027] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

[0028] In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" in the terminology only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are only used to distinguish names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements, but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A biomass pellet fuel feedstock crushing and impurity removal device, comprising a rectangular frame (1), characterized in that: The rectangular frame (1) has first guide plates (2) symmetrically fixedly installed on the left and right sides of the inner top. The rectangular frame (1) has a slot on the front and a filter plate (6) is inserted inside the slot. The filter plate (6) is inserted into the rectangular frame (1) through the slot. The filter plate (6) is located at the bottom of the two sets of first guide plates (2). The top of the two sets of first guide plates (2) is fixedly installed with a support frame (3), and the bottom of the support frame (3) is evenly fixedly installed with a support rod (4).

2. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 1, characterized in that, A limiting rod (7) is fixedly installed on the top front of the filter plate (6), and a magnetic strip (8) is fixedly installed on the back of the limiting rod (7).

3. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 1, characterized in that, The rectangular frame (1) has a rectangular groove on its front side, and a collection groove (5) is inserted through the inside of the rectangular groove. The collection groove (5) is located directly below the filter plate (6), and a second guide plate (9) is fixedly installed inside the collection groove (5).

4. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 1, characterized in that, The rectangular frame (1) has symmetrical feeding ports on both sides at the bottom. A guide seat (12) is fixedly installed on the inner bottom of the rectangular frame (1), and the top of the guide seat (12) is inclined downward from the center to both sides. The two sides of the guide seat (12) correspond to the feeding ports.

5. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 1, characterized in that, The rectangular frame (1) is equipped with a crushing mechanism, which includes a crushing shaft (11), a motor (13), a movable rod (14), and gears (15). The crushing shaft (11) is provided in two sets, and the movable rod (14) is provided in two sets. The front and rear ends of the two sets of movable rods (14) are connected to the bearings on the inner wall of the rectangular frame (1). One end of one set of movable rods (14) is fixedly connected to the port of the motor (13). The gears (15) are provided in two sets, and the two sets of gears (15) are symmetrically fixedly sleeved on the surface of the movable rod (14) and mesh with each other.

6. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 5, characterized in that, Two sets of third guide plates (10) are provided above the two sets of crushing shafts (11), and the two sets of third guide plates (10) are respectively fixed to the inner walls of the two sides of the rectangular frame (1).

7. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 6, characterized in that, A support arm (16) is fixedly installed at the bottom end of the third guide plate (10), and a movable sleeve (17) is fixedly installed at the bottom end of the support arm (16). A guide rod (18) is inserted inside the movable sleeve (17), and a scraper (20) is fixed at one end of the guide rod (18).

8. The biomass pellet fuel feedstock crushing and impurity removal device according to claim 7, characterized in that, A spring (19) is fitted on the surface of the guide rod (18), and one end of the spring (19) is fixedly connected to the side wall of the scraper (20), while the other end of the spring (19) is fixedly connected to the side wall of the movable sleeve (17).