A construction waste sorting device
Patent Information
- Application Number
- CN202522358706.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0004]然而,上述装置在使用过程中,仍需要人工停机,将粉碎辊的辊面上的布料、绒布等柔性废料进行清理,清理过程较为繁琐,同时,分筛机构效率低且维护不便,第一滤网仅通过第二螺纹杆驱动滑动实现筛分,缺乏振动辅助,废料易在滤网上堆积,导致“堵网”;第二滤网由电动推杆单向推动,运动轨迹单一(仅直线往复),无法充分分散废料,筛分效率低,另外,更换需拆解大量部件,同时分筛过程缺乏震动辅助,物料易堆积导致分筛不彻底
[0012]粉碎机构中左右粉碎辊的半椭球形辊齿相互咬合,确保建筑垃圾粉碎充分,同时粉碎辊正下方的刮板开设与辊齿适配的缺口,并借助L型固定柱上的弹簧实现弹性贴合,可实时清除辊齿表面残留的柔性废料,避免缠绕卡顿;
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Figure CN224793607U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of construction waste sorting technology and relates to a construction waste sorting device. Background Technology
[0002] Construction waste refers to the general term for slag, waste concrete, waste bricks and stones, and other waste generated during the production activities of the construction industry, such as demolition, construction, decoration, and repair. According to the source of generation, construction waste can be divided into engineering slag, decoration waste, demolition waste, engineering mud, etc. According to the composition, construction waste can be divided into slag, concrete blocks, crushed stone blocks, brick and tile fragments, waste mortar, mud, asphalt blocks, waste plastics, waste metals, waste bamboo and wood, etc. When construction waste is used, it needs to be processed by sorting equipment.
[0003] Existing Chinese patent CN222642117U discloses a waste sorting device for construction, relating to the field of construction waste sorting technology. The device includes a main body with a feeding port at its top. A first threaded rod is rotatably connected to the inner wall of the feeding port. One end of the first threaded rod is fixedly connected to a first servo motor. By setting the first threaded rod, when construction waste is being sorted by the waste sorting device, in order to improve the cleaning effect of the crushing roller on the cloth and lint on the surface of the construction waste, prevent the cloth from adhering to the surface of the crushing roller and causing jamming, and prevent reducing the crushing effect of the crushing roller on subsequent stones, the first servo motor can be turned on when cleaning is needed. The rotation of the first threaded rod drives a lifting box to slide along the inner wall of the chute. The movement of the lifting box causes the crushing roller to rise and fall from the feeding port, thus facilitating the cleaning of the cloth and lint on the surface of the crushing roller.
[0004] However, the aforementioned device still requires manual shutdown during operation to clean the flexible waste materials such as cloth and velvet from the surface of the crushing rollers. This cleaning process is cumbersome. Furthermore, the screening mechanism is inefficient and inconvenient to maintain. The first filter screen only achieves screening through sliding driven by the second threaded rod, lacking vibration assistance, leading to waste accumulation and "clogging." The second filter screen is driven unidirectionally by an electric push rod, with a single movement trajectory (only linear reciprocating), failing to adequately disperse waste and resulting in low screening efficiency. Additionally, replacement requires disassembling numerous parts, and the lack of vibration assistance during screening leads to material accumulation and incomplete screening. Therefore, this utility model provides a construction waste sorting device to solve the above problems. Utility Model Content
[0005] In view of the problems existing in the prior art, this utility model discloses a construction waste sorting device. The technical solution adopted is as follows: it includes a frame, the frame including front and rear upright plates, a crushing frame fixedly installed on the top of the front and rear upright plates, a crushing mechanism installed in the crushing frame, the crushing mechanism including crushing rollers symmetrically arranged on the left and right sides of the front and rear side walls of the crushing frame, the surfaces of the left and right crushing rollers respectively having a circumferential array of interlocking semi-ellipsoidal roller teeth, the left and right crushing rollers being driven by interlocking gears on a rotating shaft passing through the front wall of the frame, the lower part of the left and right crushing rollers respectively having scrapers, the upper edge of the scrapers having notches adapted to the semi-ellipsoidal roller teeth, the front and rear ends of the left and right scrapers respectively being fixedly installed with L-shaped fixing columns, the L-shaped fixing columns being fitted with springs, the lower part of the L-shaped fixing columns being movably inserted into fixing ears installed in corresponding positions inside the crushing frame, the right crushing roller being driven by a driving mechanism installed on the right side wall of the crushing frame on a rotating shaft passing through the front wall of the frame, and a screening mechanism being installed between the front and rear upright plates.
[0006] As a preferred embodiment of this utility model, the left and right side walls of the upper feed inlet of the crushing frame are respectively inclined towards the corresponding crushing rollers and are provided with guide plates; by using guide plates, large particles of construction waste are prevented from getting stuck in the gaps between the crushing rollers and the sides of the crushing frame.
[0007] As a preferred embodiment of this utility model, the driving mechanism includes a first pulley fixedly mounted on the rear end of the shaft of the right crushing roller, a belt mounted on the first pulley, the right end of the belt mounted on a second pulley, the second pulley fixedly mounted on the output shaft of a first motor, and the first motor mounted on the right outer wall of the crushing frame via an L-shaped mounting bracket.
[0008] As a preferred embodiment of this utility model, L-shaped notches are symmetrically opened at the upper left edge and the lower right edge of the front and rear upright plates, respectively; by using L-shaped notches, it is convenient to quickly remove the screen for replacement.
[0009] In a preferred embodiment of this utility model, the L-shaped notches on the left front and right sides are rotatably inserted into the front and rear ends of the upper and lower screening mechanisms, respectively. The screening mechanism includes a rotating tube rotatably inserted into the L-shaped notches. An inclined screen is fixedly connected downward on one side of the rotating tube. The end of the screen is connected to a horizontal discharge plate. A rotating shaft is rotatably inserted into the front and rear vertical wall opposite the lower part of the screen near the discharge plate. Eccentric wheels that slide in contact with the lower front and rear edges of the screen are fixedly fitted at the front and rear ends of the rotating shaft, respectively. The front end of the rotating shaft is fixedly connected to the output shaft of a second motor installed on the outside of the vertical plate. By using the second motor to drive the corresponding rotating shaft to rotate, the corresponding eccentric wheel is driven to rotate, causing the lower part of the screen above the eccentric wheel to be lifted upwards at a high frequency, thereby amplifying the vibration of the screen and achieving the purpose of rapid screening.
[0010] As a preferred embodiment of this utility model, the upper screen is set with the left side higher than the right side, and its left end is fixedly connected to the rotating tube on the left side; the lower screen is set with the left side lower than the right side, and its right end is fixedly connected to the rotating tube on the right side; the mesh size of the upper and lower screens decreases sequentially.
[0011] The beneficial effects of this utility model are:
[0012] The semi-ellipsoidal roller teeth of the left and right crushing rollers in the crushing mechanism mesh with each other to ensure that the construction waste is crushed thoroughly. At the same time, the scraper directly below the crushing roller has a notch that matches the roller teeth and achieves elastic contact with the spring on the L-shaped fixing column. This can remove the flexible waste material remaining on the surface of the roller teeth in real time and avoid tangling and jamming.
[0013] The screening mechanism uses a second motor to drive the rotating shaft, which in turn drives the eccentric wheel to rotate, causing the screen to vibrate at high frequency. This effectively disperses waste and significantly improves screening efficiency. The mesh size of the upper and lower screens decreases sequentially, enabling material grading and sorting. The discharge plate ensures that the material is discharged in an orderly manner. The L-shaped notches on the front and rear vertical plates facilitate quick disassembly and assembly of the rotating tube, thereby enabling convenient screen replacement and reducing maintenance costs. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the frame of this utility model;
[0016] Figure 3 This is a schematic diagram of the crushing mechanism of this utility model;
[0017] Figure 4 This is a schematic diagram of the rear side of the drive mechanism of this utility model;
[0018] Figure 5This is a schematic diagram of the screening mechanism of this utility model.
[0019] In the diagram: 1-Frame, 11-Upright plate, 12-Crushing frame, 13-Guide plate, 14-L-shaped notch, 2-Crushing mechanism, 21-Crushing roller, 211-Semi-ellipsoidal roller teeth, 22-Gear, 23-Scraper, 231-Notch, 24-L-shaped fixed column, 25-Spring, 26-Fixing ear, 3-Drive mechanism, 31-First pulley, 32-Belt, 33-Second pulley, 34-First motor, 35-L-shaped mounting frame, 4-Screwing mechanism, 41-Rotating tube, 42-Screen, 43-Discharge plate, 44-Rotating shaft, 45-Eccentric wheel, 46-Second motor. Detailed Implementation
[0020] Example 1
[0021] like Figures 1 to 5As shown, the construction waste sorting device of this utility model adopts the following technical solution: It includes a frame 1, which includes front and rear opposing vertical plates 11. A crushing frame 12 is fixedly installed on the top of the front and rear vertical plates 11. Guide plates 13 are inclinedly arranged on the left and right sidewalls of the upper feed inlet of the crushing frame 12, respectively, towards the corresponding crushing rollers 21. L-shaped notches 14 are symmetrically opened on the upper left edge and lower right edge of the front and rear vertical plates 11. A crushing mechanism 2 is installed inside the crushing frame 12. The crushing mechanism 2 includes crushing rollers 21 symmetrically arranged on the left and right sidewalls of the crushing frame. The surfaces of the left and right crushing rollers 21 are arranged in a circumferential array, with left and right rollers arranged in a symmetrical array. The left and right crushing rollers 21 are driven by meshing gears 22 on the rotating shaft passing through the front wall of the frame. Scrapers 23 are respectively installed at the lower part of the left and right crushing rollers 21. The upper edge of each scraper 23 has a notch 231 that matches the semi-ellipsoidal roller teeth 211. L-shaped fixing posts 24 are fixed at the front and rear ends of the outward-facing side of each scraper 23. Springs 25 are fitted onto the L-shaped fixing posts 24. The lower part of the L-shaped fixing post 24 of the spring 25 is movably inserted into a fixing lug 26 installed inside the crushing frame 12 at a corresponding location. The right crushing roller 21 is driven by a rotating shaft passing through the front wall of the frame and is mounted on the right side wall of the crushing frame 12. The drive mechanism 3 drives the crushing roller 21. The drive mechanism 3 includes a first pulley 31 fixedly mounted on the rear end of the shaft of the crushing roller 21 on the right side. A belt 32 is mounted on the first pulley 31. The right end of the belt 32 is mounted on a second pulley 33. The second pulley 33 is fixedly mounted on the output shaft of a first motor 34. The first motor 34 is mounted on the right outer wall of the crushing frame 12 via an L-shaped mounting bracket 35. The left front and rear L-shaped notches 14 and the right front and rear L-shaped notches 14 are respectively rotatably inserted into the front and rear ends of the upper and lower screening mechanisms 4. The screening mechanism 4 includes a rotating tube 41 rotatably inserted into the L-shaped notches 14. One side of the screen 42 is fixedly connected downwards. The upper screen 42 is set with the left side higher than the right side, and its left end is fixedly connected to the left rotating tube 41. The lower screen 42 is set with the left side lower than the right side, and its right end is fixedly connected to the right rotating tube 41. The mesh size of the upper and lower screens 42 decreases sequentially. The end of the screen 42 is connected to a horizontal discharge plate 43. A rotating shaft 44 is rotatably inserted into the front and rear vertical wall opposite the lower part of the screen 42 near the discharge plate 43. The front and rear ends of the rotating shaft 44 are respectively fixedly fitted with eccentric wheels 45 that slide in contact with the lower part of the front and rear edges of the screen 42. The front end of the rotating shaft 44 is fixedly connected to the output shaft of the second motor 46 installed on the outside of the vertical plate.
[0022] The working principle of this utility model is as follows: When the device is working, construction waste is first fed into the feed inlet at the top of the crushing frame 12. The guide plate 13 guides the material to the left and right crushing rollers 21 to avoid getting stuck in the gaps. The first motor 34 of the drive mechanism 3 is started, which drives the first pulley 31 to rotate through the second pulley 33 and the belt 32, thereby driving the right crushing roller 21 to rotate. The gear 22 on the shaft of the right crushing roller 21 meshes with the gear 22 on the shaft of the left crushing roller 21, so that the left and right crushing rollers 21 rotate synchronously in opposite directions. The semi-ellipsoidal roller teeth 211 mesh with each other to complete the crushing. During the crushing process, the scraper... Under the elastic action of spring 25, plate 23 always adheres to the semi-ellipsoidal roller teeth 211 and roller surface, thereby scraping off residual waste in real time; the crushed material falls into the screening mechanism 4, the second motor 46 drives the rotating shaft 44 and eccentric wheel 45 to rotate, the eccentric wheel 45 pushes the screen 42 to vibrate at high frequency around the rotating tube 41, the upper left-high and right-low screen 42 performs preliminary screening of large-diameter materials, and the lower left-low and right-high screen 42 with smaller mesh size performs secondary screening, and the screened material is discharged through the discharge plate 43; when replacing the screen 42, simply remove the rotating tube 41 from the L-shaped notch 14 to complete the entire sorting process.
[0023] Electrical connection methods or structures not described in detail in this article are existing technologies.
[0024] While the specific embodiments of this utility model have been described in detail above, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model. Modifications or variations that do not involve creative labor are still within the protection scope of this utility model.
Claims
1. A construction waste sorting device, characterized in that: The device includes a frame (1), which includes front and rear opposing vertical plates (11). A crushing frame (12) is fixedly installed on the top of the front and rear vertical plates (11). A crushing mechanism (2) is installed inside the crushing frame (12). The crushing mechanism (2) includes crushing rollers (21) symmetrically arranged on the left and right sides of the front and rear side walls of the crushing frame. The surfaces of the left and right crushing rollers (21) are respectively arranged with interlocking semi-ellipsoidal roller teeth (211) in a circular array. The left and right crushing rollers (21) are driven by interlocking gears (22) on the rotating shaft passing through the front wall of the frame. Scrapers (23) are respectively provided on the lower part of the left and right crushing rollers (21). The upper edge of the scraper (23) is provided with a notch (231) that matches the semi-ellipsoidal roller teeth (211). L-shaped fixing columns (24) are fixedly installed at the front and rear ends of the left and right scraper (23) facing outwards. Springs (25) are fitted on the L-shaped fixing columns (24). The L-shaped fixing columns (24) at the lower part of the springs (25) are movably inserted into the fixing ears (26) at the corresponding part inside the crushing frame (12). The crushing roller (21) on the right side passes through the rotating shaft on the front wall of the frame and is driven by the driving mechanism (3) installed on the right side wall of the crushing frame (12). A sieving mechanism (4) is also installed between the front and rear upright plates (11).
2. The construction waste sorting device according to claim 1, characterized in that: The upper feed inlet of the crushing frame (12) has guide plates (13) that are inclined toward the corresponding crushing rollers (21) on the left and right side walls respectively.
3. The construction waste sorting device according to claim 1, characterized in that: The drive mechanism (3) includes a first pulley (31) fixedly mounted on the rear end of the shaft of the right crushing roller (21), a belt (32) mounted on the first pulley (31), the right end of the belt (32) mounted on a second pulley (33), the second pulley (33) fixedly mounted on the output shaft of a first motor (34), and the first motor (34) mounted on the right outer wall of the crushing frame (12) via an L-shaped mounting bracket (35).
4. A construction waste sorting device according to claim 1, characterized in that: The upper left edge and the lower right edge of the front and rear uprights (11) are respectively symmetrically provided with L-shaped notches (14).
5. A construction waste sorting device according to claim 4, characterized in that: The L-shaped notches (14) on the left front and back and the L-shaped notches (14) on the right front and back are respectively rotatably inserted into the front and back ends of the upper and lower screening mechanisms (4). The screening mechanism (4) includes a rotating tube (41) rotatably inserted into the L-shaped notch (14). One side of the rotating tube (41) is fixedly connected to an inclined screen (42) downward. The end of the screen (42) is connected to a horizontal discharge plate (43). The lower part of the screen (42) near the discharge plate (43) is rotatably inserted into the front and back vertical wall. The front and back ends of the rotating shaft (44) are respectively fixedly fitted with eccentric wheels (45) that slide in contact with the lower part of the front and back edges of the screen (42). The front end of the rotating shaft (44) is fixedly connected to the output shaft of the second motor (46) installed on the outside of the vertical plate.
6. A construction waste sorting device according to claim 5, characterized in that: The upper screen (42) is set with the left side higher than the right side, and its left end is fixedly connected to the left rotating tube (41). The lower screen (42) is set with the left side lower than the right side, and its right end is fixedly connected to the right rotating tube (41). The mesh size of the upper and lower screens (42) decreases sequentially.
Citation Information
Patent Citations
Waste and garbage sorting device for building
CN222642117U