A dough residue recycling device

CN224793622UActive Publication Date: 2026-09-25QINGZHOU SHENGYUE MACHINERY CO LTD
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Patent Information

Application Number
CN202520840505.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-09-25
Estimated Expiration
2035-04-29

AI Technical Summary

Technical Problem

[0003]面食在大批量生产过程中会有余料或残料产生,为避免面粉浪费,需要对收集的面料进行处理,但是,目前的回收设备大多数主要用于对面粉粉末的回收,例如专利号为CN220165193U,专利名称为吸风式面粉回收装置的中国实用新型专利以及专利号为CN219091546U,专利名称为一种面粉加工用粉尘回收装置的中国实用新型专利,缺少对面粉制成的面团在制作面食时所产生的余料或残料的回收,导致面粉的浪费;也有一些生产人员直接将余料或残料添加至面食生产设备中使用,但是,余料或残料与生产设备中的物料混合效果不理想,影响生产的面食质量

Benefits of technology

通过设置回收罐,回收罐内转动安装有由电机驱动的转轴,转轴上且靠近回收罐的底部调节式安装有起料组件,转轴上且位于起料组件的顶部安装有打料组件,打料组件与起料组件对应设置,通过电机可以驱动转轴高速转动,转轴转动过程中带动起料组件及打料组件同步转动,起料组件转动过程中可以将回收罐底部的面料向上带起,之后,通过高速转动的打料组件将面料打碎,如此反复运行,将收集的余料或残料打碎至分散状,便于面料的回收使用,避免浪费;

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Abstract

The utility model relates to flour recovery equipment technical field provides a kind of food waste recovery device, including recovery tank, rotation is installed in recovery tank by motor-driven pivot, pivot and close to the bottom of recovery tank Adjustment type installation has start material subassembly, pivot and located at the top of start material subassembly Installation is beaten material subassembly, beaten material subassembly and start material subassembly correspond to set;Detachable installation is had in the top of recovery tank, and feeding cover is equipped with feeding port on feeding cover, the bottom of recovery tank is connected with base, motor is installed on base, the bottom of recovery tank is equipped with discharge port, discharge port is installed with discharge groove, discharge baffle for closing discharge port is installed on the sidewall of recovery tank, discharge baffle and discharge groove correspond to set.The utility model can break, stir to dispersion shape to the recovery of fabric, facilitate the recovery use of fabric, avoid waste.
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Description

Technical Field

[0001] This utility model relates to the technical field of flour recycling equipment, and in particular to a device for recycling leftover pasta products. Background Technology

[0002] Noodles refer to foods made primarily from flour. Different kinds of noodles exist all over the world. Chinese noodles and snacks have a long history, diverse flavors, and numerous varieties, mainly including noodles, steamed buns, twisted rolls, fried dough sticks, sesame cakes, baked flatbreads, dumplings, steamed buns, wontons, and twisted dough sticks. Western food includes bread and various scones.

[0003] During the mass production of pasta, leftover or scrap materials are generated. To avoid flour waste, the collected materials need to be processed. However, most current recycling equipment is mainly used for recycling flour powder. For example, Chinese utility model patents CN220165193U (suction-type flour recycling device) and CN219091546U (dust recycling device for flour processing) lack the ability to recycle leftover or scrap materials generated during the production of pasta from flour dough, leading to flour waste. Some production workers also directly add leftover or scrap materials to pasta production equipment, but the mixing effect between the leftover or scrap materials and the materials in the production equipment is not ideal, affecting the quality of the produced pasta. Utility Model Content

[0004] In order to overcome the defects of the prior art mentioned above, this utility model provides a pasta waste recycling device that can break down and stir the recycled fabric into a dispersed state, making it convenient for the recycling and reuse of the fabric and avoiding waste.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: A pasta waste recycling device includes a recycling tank, a rotating shaft driven by a motor is rotatably installed inside the recycling tank, a lifting component is adjustablely installed on the rotating shaft near the bottom of the recycling tank, and a dispensing component is installed on the rotating shaft and at the top of the lifting component, the dispensing component and the lifting component being arranged correspondingly. The top of the recycling tank is detachably equipped with a feeding cover, which has a feeding port. The bottom of the recycling tank is connected to a base, and the motor is mounted on the base. The bottom of the recycling tank has a discharge port, and a discharge trough is installed at the discharge port. A discharge baffle for closing the discharge port is installed on the side wall of the recycling tank, and the discharge baffle is correspondingly set with the discharge trough.

[0006] As an improved technical solution, the lifting assembly includes a first bushing, which is adjustablely mounted on the rotating shaft by a first locking bolt. Two lifting blades are mounted opposite each other on the first bushing, and the lifting blades are in clearance fit with the bottom and side wall of the recycling tank.

[0007] As an improved technical solution, both of the lifting blades are inclined, and the angle between the lifting blades and the horizontal plane is 35°-50°. The lifting blade has an inclined angle at one end near the side wall of the recycling tank.

[0008] As an improved technical solution, the feeding assembly includes a second bushing, which is mounted on the rotating shaft by a second locking bolt. Two feeding rods are mounted opposite each other on the second bushing. The feeding rods are arranged perpendicularly to the lifting blades, and the end of the feeding rod away from the second bushing is in clearance fit with the side wall of the recycling tank.

[0009] As an improved technical solution, a support frame is also installed inside the recycling tank. The support frame is located on top of the feeding assembly, and the rotating shaft moves through the support frame and is equipped with a material blocking assembly.

[0010] As an improved technical solution, the material blocking assembly includes a third bushing, which is mounted on the rotating shaft by a third locking bolt. Several material blocking blades are mounted opposite to each other on the third bushing, and the material blocking blades are all inclined, with the inclination direction of the material blocking blades being opposite to that of the material lifting blades.

[0011] As an improved technical solution, the support frame includes a fourth bushing, which is rotatably mounted to the rotating shaft. A plurality of connecting rods are arranged in a circumferential pattern on the outer wall of the fourth bushing, and one end of the plurality of connecting rods away from the fourth bushing is fixedly connected to the inner wall of the recycling tank.

[0012] As an improved technical solution, the feeding hood is arranged in a conical structure, with a large end and a small end. The large end of the conical structure of the feeding hood is fitted onto the top of the recycling tank, and the feeding port is located at the small end of the conical structure of the feeding hood. Alternatively, the feeding hood may be configured in the shape of an hourglass, with the bottom of the hourglass-shaped feeding hood fitted over the top of the recycling tank, the top of the hourglass-shaped feeding hood having a material collection section, and the middle of the hourglass-shaped feeding hood forming the feeding port.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are: By setting up a recycling tank, a motor-driven rotating shaft is installed inside the tank. A lifting component is adjustablely installed on the shaft near the bottom of the recycling tank, and a breaking component is installed on the shaft above the lifting component. The breaking component and the lifting component are arranged correspondingly. The motor can drive the shaft to rotate at high speed. During the rotation of the shaft, the lifting component and the breaking component rotate synchronously. During the rotation of the lifting component, the fabric at the bottom of the recycling tank can be lifted upward. Then, the fabric is broken up by the high-speed rotating breaking component. This process is repeated to break up the collected residual material into a dispersed state, which facilitates the recycling and reuse of the fabric and avoids waste. The top of the recycling tank is detachably equipped with a feeding hood, which has a feeding port. The bottom of the recycling tank is connected to a base, on which the motor is mounted. The bottom of the recycling tank has a discharge port with a discharge chute. The side wall of the recycling tank is equipped with a discharge baffle to close the discharge port. The discharge baffle is set in correspondence with the discharge chute. The feeding hood facilitates the feeding of fabric and prevents the fabric from overflowing from the feeding port during the crushing process. The discharge chute and discharge baffle facilitate the output of the crushed and dispersed fabric.

[0014] In summary, this utility model provides a food waste recycling device that can break down and stir the recycled fabric into a dispersed state, making it convenient for the recycling and reuse of the fabric and avoiding waste. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the material lifting component, the material feeding component, and the material blocking component in this utility model; Figure 3 This is a schematic diagram of another embodiment of the feeding hood in this utility model; Reference numerals: 1. Recycling tank; 2. Motor; 3. Shaft; 4. Lifting assembly; 401. First bushing; 402. First locking bolt; 403. Lifting blade; 404. Inclined angle; 5. Feeding assembly; 501. Second bushing; 502. Second locking bolt; 503. Feeding rod; 6. Feeding hood; 601. Collection section; 7. Feeding port; 8. Base; 9. Discharge chute; 10. Discharge baffle; 11. Support frame; 1101. Fourth bushing; 1102. Connecting rod; 12. Material blocking assembly; 1201. Third bushing; 1202. Third locking bolt; 1203. Material blocking blade. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0019] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.

[0020] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0021] like Figures 1-2 As shown, a food waste recycling device includes a recycling tank 1. A rotating shaft 3 driven by a motor 2 is rotatably installed inside the recycling tank 1. The rotating shaft 3 is connected to the output shaft of the motor 2 via a coupling. A lifting component 4 is adjustablely installed on the rotating shaft 3 near the bottom of the recycling tank 1. A dispensing component 5 is installed on the rotating shaft 3 at the top of the lifting component 4. The dispensing component 5 is correspondingly arranged with the lifting component 4. The motor 2 can drive the rotating shaft 3 to rotate at high speed. During the rotation of the rotating shaft 3, the lifting component 4 and the dispensing component 5 rotate synchronously. During the rotation of the lifting component 4, the fabric at the bottom of the recycling tank 1 can be lifted upward. Then, the fabric is broken up by the high-speed rotating dispensing component 5. This process is repeated to break up the collected leftover or residual material into a dispersed state, which facilitates the recycling and reuse of the fabric and avoids waste. A feeding cover 6 is detachably installed on the top of the recycling tank 1. Specifically, the feeding cover 6 is fitted onto the top of the recycling tank 1 and fixed with bolts. The feeding cover 6 can be removed by loosening the bolts to facilitate maintenance of the various components inside the recycling tank 1. The feeding cover 6 is provided with a feeding port 7. In this application, the size of the feeding port 7 is smaller than the diameter of the recycling tank 1 to prevent the fabric from overflowing from the feeding port 7 during the crushing and dispersion process. A base 8 is connected to the bottom of the recycling tank 1, and the motor 2 is mounted on the base 8. The bottom of the recycling tank 1 is provided with... The discharge port is equipped with a discharge chute 9, which is inclined. A discharge baffle 10 for closing the discharge port is installed on the side wall of the recycling tank 1. The discharge baffle 10 is correspondingly set with the discharge chute 9. After the discharge baffle 10 is opened, the crushed dough is discharged from the discharge port and transported to a designated container through the discharge chute 9. Through the above device, the leftover or residual dough generated during the production of pasta can be crushed and dispersed, and finally formed into dispersed powder or crumbs, which are easy to reuse and avoid the waste of flour. in, Figure 2 The arrow indicates the direction of rotation of shaft 3.

[0022] Combination Figures 1-2 As shown, the lifting assembly 4 includes a first bushing 401, which is adjustablely mounted on the rotating shaft 3 via a first locking bolt 402 and a connecting key. Specifically, the inner wall of the first bushing 401 and the rotating shaft 3 are provided with keyways for installing the connecting key. The installation method of the connecting key is common in daily life and is common knowledge to those skilled in the art. The keyway is not shown in the figure. The first bushing 401 is locked and fixed by the first locking bolt 402. When the first locking bolt 402 is loosened, it can be adjusted... The position of the first bushing 401 on the rotating shaft 3 is adjusted, thereby adjusting the gap between the two lifting blades 403 and the bottom of the recycling tank 1. The first bushing 401 is equipped with two lifting blades 403. In this embodiment, the two lifting blades 403 and the first bushing 401 are connected as a whole structure by welding. The lifting blades 403 are in clearance fit with the bottom and side wall of the recycling tank 1. When the rotating shaft 3 rotates, it will drive the two lifting blades 403 to rotate synchronously. The two lifting blades 403 can lift the fabric at the bottom of the recycling tank 1 upward.

[0023] Combination Figure 2 As shown, both lifting blades 403 are inclined, and the angle between the lifting blades 403 and the horizontal plane is 35°-50°. By tilting the lifting blades 403, an upward force is applied to the fabric during the rotation of the lifting blades 403, thereby lifting the fabric from the bottom of the recycling tank 1. In conjunction with the material feeding component 5, the fabric is broken and dispersed. In this embodiment, the angle between the lifting blades 403 and the horizontal plane is 45°. The lifting blade 403 has an inclination angle 404 at one end near the side wall of the recycling tank 1. By setting the inclination angle 404, the end weight of the lifting blade 403 away from the first bushing 401 can be reduced, making the lifting blade 403 more stable when rotating and reducing vibration.

[0024] Combination Figures 1-2 As shown, the feeding assembly 5 includes a second bushing 501, which is mounted on the rotating shaft 3 by a second locking bolt 502 and a connecting key. Specifically, the inner wall of the second bushing 501 and the rotating shaft 3 are provided with keyways for mounting the connecting key. The second bushing 501 is locked and fixed by the second locking bolt 502. When the second locking bolt 502 is loosened, the position of the second bushing 501 on the rotating shaft 3 can be adjusted, thereby adjusting the distance between the feeding rod 503 and the lifting blade 403. Two feeding rods are mounted opposite each other on the second bushing 501. The material rod 503 and the lifting blade 403 are vertically arranged. The end of the material rod 503 away from the second bushing 501 is in clearance fit with the side wall of the recycling tank 1. When the rotating shaft 3 rotates, it will drive the two material rods 503 to rotate synchronously. Under the action of the lifting blade 403, the fabric moves upward from the bottom of the recycling tank 1 and comes into contact with the rotating material rod 503. The material rod 503 breaks the fabric. Under the continuous action of the lifting blade 403 and the material rod 503, the fabric is gradually broken into dispersed powder or dust, which is convenient for subsequent use.

[0025] Combination Figure 2 As shown, a support frame 11 is also installed inside the recycling tank 1. The support frame 11 is located at the top of the feeding assembly 5. The rotating shaft 3 moves through the support frame 11 and is equipped with a baffle assembly 12. The support frame 11 ensures the stability of the rotating shaft 3 when it rotates and reduces the vibration of the rotating shaft 3 when it rotates. The baffle assembly 12 can block the fabric, so that the fabric is always at the bottom of the baffle assembly 12 during the crushing and dispersion process, preventing it from overflowing from the feeding port 7.

[0026] Combination Figures 1-2As shown, the material blocking assembly 12 includes a third bushing 1201, which is mounted on the rotating shaft 3 by a third locking bolt 1202 and a connecting key. Specifically, the inner wall of the second bushing 501 and the rotating shaft 3 are provided with keyways for mounting the connecting key. The keyways are not marked in the figure. Several material blocking blades 1203 are mounted opposite to each other on the third bushing 1201. The material blocking blades 1203 are all inclined, and the inclination direction of the material blocking blades 1203 is opposite to the inclination direction of the lifting blades 403. By setting the inclination direction of the material blocking blades 1203 to be opposite to the inclination direction of the lifting blades 403, during the rotation of the rotating shaft 3, the lifting blades 403 apply an upward force to the fabric, while the material blocking blades 1203 apply a downward force to the fabric, thus limiting the range of movement of the fabric to a certain area and preventing the fabric from overflowing from the feeding port 7.

[0027] Combination Figure 2 As shown, the support frame 11 includes a fourth bushing 1101, which is rotatably mounted to the rotating shaft 3. A plurality of connecting rods 1102 are arranged around the outer circumference of the fourth bushing 1101 by welding. The ends of the connecting rods 1102 away from the fourth bushing 1101 are fixedly connected to the inner wall of the recycling tank 1. By setting the fourth bushing 1101 and the connecting rods 1102, the rotating shaft 3 is supported, ensuring the stability of the rotating shaft 3 when it rotates.

[0028] Combination Figures 1-3 As shown, the feeding hood 6 is set in a conical structure and has a large end and a small end. The large end of the conical structure of the feeding hood 6 is fitted onto the top of the recycling tank 1, and the feeding port 7 is located at the small end of the conical structure of the feeding hood 6. By designing the feeding hood 6 into a conical structure, the material overflows from the feeding port 7. Alternatively, the feeding hood 6 can be configured in an hourglass shape, with the bottom of the hourglass-shaped structure fitted over the top of the recycling tank 1. The top of the hourglass-shaped structure of the feeding hood 6 has a collection section 601, and the middle of the hourglass-shaped structure forms a feeding port 7. By designing the feeding hood 6 in an hourglass shape, the hourglass structure can prevent the fabric from overflowing from the feeding port 7 in the middle when it is broken and dispersed. At the same time, the top of the hourglass-shaped structure of the feeding hood 6 has a collection section 601, which makes it easy to put the fabric into the recycling tank 1, making it convenient to use.

[0029] For ease of understanding, the working process of this embodiment is described below: like Figures 1-3As shown, firstly, the leftover or scrap dough generated during the pasta production process is fed into the recycling tank 1 through the feeding port 7, and an appropriate amount of water is added to the recycling tank 1. Then, the motor 2 is started, and the motor 2 drives the rotating shaft 3 to rotate. During the rotation of the rotating shaft 3, the two lifting blades 403 of the lifting assembly 4 rotate synchronously. Since the two lifting blades 403 are set at an angle, they will apply an upward force to the fabric during the rotation of the lifting blades 403, lifting the fabric from the bottom of the recycling tank 1. At the same time, the rotating shaft 3 will also drive the two feeding rods 503 of the feeding assembly 5 to rotate synchronously. The fabric that the lifting blade 403 drives to move upward will come into contact with the rotating feeding rod 503. The feeding rod 503 will break the fabric. Under the continuous action of the lifting blade 403 and the feeding rod 503, the fabric gradually breaks into dispersed powder or dust. At the same time, the rotating shaft 3 will also drive several baffle blades 1203 of the baffle assembly 12 to rotate. Since the inclination direction of the baffle blades 1203 is opposite to the inclination direction of the lifting blades 403, during the rotation of the rotating shaft 3, the lifting blades 403 apply an upward force to the fabric, while the baffle blades 1203 apply a downward force to the fabric, so that the fabric is repeatedly broken and dispersed by the lifting blades 403, the punching rod 503 and the baffle blades 1203 in a certain area. Once the fabric is broken and dispersed, the discharge baffle 10 is opened upwards, and the motor 2 rotates in the opposite direction, causing the pulverized fabric to be discharged through the discharge port and conveyed to the designated container through the discharge trough 9. This allows the fabric, broken into a dispersed state, to be reused, avoiding waste.

[0030] In summary, this utility model provides a food waste recycling device that can break down and stir the recycled fabric into a dispersed state, facilitating the recycling and reuse of the fabric and avoiding waste.

[0031] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.

Claims

1. A device for recycling leftover pasta products, characterized in that: The device includes a recycling tank, inside which a motor-driven rotating shaft is rotatably mounted. A lifting assembly is adjustablely mounted on the rotating shaft near the bottom of the recycling tank, and a discharging assembly is mounted on the rotating shaft and on top of the lifting assembly. The discharging assembly is correspondingly arranged to the lifting assembly. The top of the recycling tank is detachably equipped with a feeding cover, which has a feeding port. The bottom of the recycling tank is connected to a base, and the motor is mounted on the base. The bottom of the recycling tank has a discharge port, and a discharge trough is installed at the discharge port. A discharge baffle for closing the discharge port is installed on the side wall of the recycling tank, and the discharge baffle is correspondingly set with the discharge trough.

2. The food waste recycling device as described in claim 1, characterized in that: The material lifting assembly includes a first bushing, which is adjustablely mounted on the rotating shaft by a first locking bolt. Two material lifting blades are mounted opposite each other on the first bushing, and the material lifting blades are in clearance fit with the bottom and side wall of the recycling tank.

3. The food waste recycling device as described in claim 2, characterized in that: Both of the aforementioned lifting blades are inclined, and the angle between the lifting blades and the horizontal plane is 35°-50°. The lifting blade has an inclined angle at one end near the side wall of the recycling tank.

4. The food waste recycling device as described in claim 2, characterized in that: The feeding assembly includes a second bushing, which is mounted on the rotating shaft by a second locking bolt. Two feeding rods are mounted opposite each other on the second bushing. The feeding rods are arranged perpendicularly to the lifting blades. The end of the feeding rod away from the second bushing is clearance-fitted with the side wall of the recycling tank.

5. The food waste recycling device as described in claim 3, characterized in that: The recycling tank is also equipped with a support frame, which is located on top of the feeding assembly. The rotating shaft moves through the support frame and is equipped with a material blocking assembly.

6. The food waste recycling device as described in claim 5, characterized in that: The material blocking assembly includes a third bushing, which is mounted on the rotating shaft by a third locking bolt. Several material blocking blades are mounted opposite each other on the third bushing, and the material blocking blades are all inclined, with the inclination direction of the material blocking blades being opposite to that of the material lifting blades.

7. The food waste recycling device as described in claim 5, characterized in that: The support frame includes a fourth bushing, which is rotatably mounted to the rotating shaft. A plurality of connecting rods are arranged around the outer wall of the fourth bushing, and one end of each connecting rod away from the fourth bushing is fixedly connected to the inner wall of the recycling tank.

8. The food waste recycling device as described in claim 1, characterized in that: The feeding hood has a conical structure with a large end and a small end. The large end of the conical structure of the feeding hood is fitted onto the top of the recycling tank, and the feeding port is located at the small end of the conical structure of the feeding hood. Alternatively, the feeding hood may be configured in the shape of an hourglass, with the bottom of the hourglass-shaped feeding hood fitted over the top of the recycling tank, the top of the hourglass-shaped feeding hood having a material collection section, and the middle of the hourglass-shaped feeding hood forming the feeding port.

Citation Information

Patent Citations

  • Dust recovery device for flour processing

    CN219091546U

  • Air suction type flour recovery device

    CN220165193U