A crushing and blanking device for producing iron oxide pigments
Patent Information
- Application Number
- CN202522243437.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-23
AI Technical Summary
在原料的中等粉碎过程中,由于粉碎机将原料粉碎成粗粉末,此时粉末已经容易飞扬,容易造成环境污染且造成原料的浪费
[0015]1、通过设置粉碎组件、第一除尘组件和第二除尘组件,可以在完成氧化铁原料粉碎的过程中完成粉尘的收集,减少浪费并减少环境污染;
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Figure CN224793624U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of crushing equipment technology, specifically relating to a crushing and feeding device for the production of iron oxide pigments. Background Technology
[0002] In the production of iron oxide pigments, raw materials typically undergo preliminary crushing, medium crushing, and ultrafine crushing. Preliminary crushing usually involves using a jaw crusher to coarsely break the raw materials into 1-3 cm pieces. These 1-3 cm pieces are then fed into a pulverizer to further crush them into coarse powder of 0.1-0.3 mm. Finally, the coarse powder is sent to ultrafine crushing equipment, such as an air jet mill, to complete the ultrafine crushing process. During the medium crushing stage, the pulverizer breaks the raw materials into coarse powder, which is easily dispersed, causing environmental pollution and wasting raw materials. Utility Model Content
[0003] The technical problem solved by this utility model is to provide a crushing and feeding device for the production of iron oxide pigments, which can prevent dust from flying during the crushing and feeding process.
[0004] Technical solution: To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0005] A crushing and feeding device for producing iron oxide pigment includes a first working box, a second working box connected to the first working box, a crushing component disposed on the second working box, and a first dust removal component and a second dust removal component disposed in the first working box. The crushing component includes a shell, a cover plate connected to the shell, a moving disc disposed in the shell, a fixed disc disposed on the cover plate, and a driving component connected to the moving disc. The cover plate is provided with a feed inlet, the shell is provided with a discharge outlet, and the second working box is provided with a second collection bucket communicating with the discharge outlet.
[0006] Furthermore, the moving plate is provided with a plurality of first moving teeth and a plurality of second moving teeth, the plurality of first moving teeth being arranged in a circular array, the plurality of second moving teeth being arranged in a circular array, and the fixed plate being provided with a first fixed tooth corresponding to the first moving teeth and a second fixed tooth corresponding to the second moving teeth.
[0007] Furthermore, the second dust removal assembly includes a second dust removal cylinder and a second outlet pipe connected to the second dust removal cylinder. The second dust removal cylinder is connected to the discharge port through a second inlet pipe. The first dust removal assembly includes a first dust removal fan, a first dust removal cylinder connected to the first dust removal fan, and a filter bag disposed inside the first dust removal cylinder. The second outlet pipe is connected to the first dust removal cylinder.
[0008] Furthermore, the first work box is provided with a first partition plate and a second partition plate, which divide the first work box into a first working chamber, a second working chamber and a third working chamber. The first dust removal fan is located in the first working chamber and the first dust removal cylinder is located in the second working chamber.
[0009] Furthermore, both the first dust removal component and the second dust removal component are connected to the first collection bucket, which is located in the third working chamber.
[0010] Furthermore, the driving component includes a drive shaft, a drive belt connected to the drive shaft, and a drive motor connected to the drive belt, wherein the drive motor is located in the third working chamber.
[0011] Furthermore, a feed hopper is connected to the feed inlet, and a dust suction ring is connected to the feed hopper. The second inlet pipe is connected to the dust suction ring through a second branch pipe.
[0012] Furthermore, the first dust removal fan is connected to a first air outlet pipe, and the housing is provided with a spray pipe that communicates with the first air outlet pipe.
[0013] Furthermore, the dust collection ring is connected to a top cover for covering the inlet of the feed hopper.
[0014] Beneficial effects: Compared with the prior art, the present invention has the following advantages:
[0015] 1. By setting up a crushing component, a first dust removal component, and a second dust removal component, dust can be collected during the crushing of iron oxide raw materials, reducing waste and environmental pollution;
[0016] 2. The dust removal effect is good after cyclone dust removal and filter bag dust removal, and the iron oxide raw material dust after dust removal can be collected;
[0017] 3. A dust suction ring is installed on the feed hopper to prevent dust from scattering, and a top cover is installed to cover the feed hopper opening;
[0018] 4. The nozzle connected to the shell can prevent particles from accumulating locally in the crushing chamber, allowing the particles to circulate within the crushing chamber and improving crushing efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the external structure of the device according to an embodiment of the present invention;
[0020] Figure 2 This is a schematic diagram of the internal structure of the device in the embodiment;
[0021] Figure 3 This is a schematic diagram of the internal structure of the first working box in the embodiment;
[0022] Figure 4 This is a schematic diagram of the second working box and crushing component structure in the embodiment;
[0023] Figure 5 This is a schematic diagram of the moving disk structure inside the housing in an embodiment;
[0024] Figure 6 This is a schematic diagram of the fixed plate structure in an embodiment;
[0025] Figure 7 This is a schematic diagram of the dust collection ring structure in an embodiment. Detailed Implementation
[0026] The present invention will be further illustrated below with reference to specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
[0027] like Figure 1 and Figure 2 As shown, a crushing and feeding device for producing iron oxide pigment includes a first working box 1, a second working box 2, a crushing component 3, a first dust removal component 4, and a second dust removal component 5. Both the first working box 1 and the second working box 2 are rectangular boxes, and the height of the first working box 1 is higher than that of the second working box 2. One side of the second working box 2 is connected to one side of the first working box 1. The crushing component 3 is disposed above the second working box 2, and the first dust removal component 4 and the second dust removal component 5 are disposed inside the first working box 1.
[0028] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the crushing assembly includes a housing 31, a cover plate 32, a moving plate 33, a fixed plate 34, and a driving component 35. The housing 31 is generally a hollow circular plate, and the axis of the housing 31 is parallel to the horizontal plane. The hollow part inside the housing 31 forms a crushing chamber. The front end face of the housing 31 is open. The cover plate 32 is a circular plate and is hinged to the housing 31 so as to seal the opening at the front end of the housing 31. A hinge is connected to one side of the cover plate 32, and the other side of the cover plate 32 is detachably connected to the housing 31 by an existing quick-opening bolt, so that the cover plate 32 can be opened relative to the housing 31, thereby opening the crushing chamber. The movable disk 33 is disposed inside the housing 31. The movable disk 33 is a circular disk. The movable disk 33 is provided with a plurality of first movable teeth 331 and a plurality of second movable teeth 332. The first movable teeth 331 and the second movable teeth 332 are rectangular strips and are perpendicular to the movable disk 33, extending from the surface of the movable disk 33 toward the cover plate 32. In this embodiment, there are four first movable teeth 331 and eight second movable teeth 332. The four first movable teeth 331 are arranged in a ring array and the eight second movable teeth 332 are arranged in a ring array. The first movable teeth 331 are disposed in the inner ring and the second movable teeth 332 are disposed in the outer ring. The drive component 35 is connected to the moving disk 33. The drive component 35 includes a drive shaft 351, a drive belt 352, and a drive motor 353. The drive shaft 351 enters the crushing chamber from the rear end of the housing 31. The center of the moving disk 33 is connected to the drive shaft 351 by a locking bolt. The rear end of the housing 31 is also connected to a bearing seat, which contains a bearing for supporting the rotation of the drive shaft 351. The rear end of the drive shaft 351 is connected to a pulley, and the drive belt 352 is connected to the pulley. The drive motor 353 is located in the first working box 1. The output shaft of the drive motor 353 is also equipped with a pulley. When the drive motor 353 is working, it drives the drive shaft 351 to rotate through the drive belt 352, thereby driving the moving disk 33 to rotate. The fixed plate 34 is disposed on the cover plate 32. When the cover plate 32 is closed on the housing 31, the fixed plate 34 is parallel to the moving plate 33. The fixed plate 34 is provided with a plurality of first fixed teeth 341 and a plurality of second fixed teeth 342. The first fixed teeth 341 and the second fixed teeth 342 are both rectangular pieces. The first fixed teeth 341 and the second fixed teeth 342 are perpendicular to the fixed plate 34 and extend from the surface of the fixed plate 34 toward the moving plate 33. The first fixed teeth 341 are positioned corresponding to the first moving teeth 331, and the second fixed teeth 342 are positioned corresponding to the second moving teeth 332. The plurality of first fixed teeth 341 are arranged in a ring array, and the radius of the circle in which the ring is distributed is larger than the circle in which the first moving teeth 331 are located and smaller than the circle in which the second moving teeth are located. The plurality of second fixed teeth 342 are also arranged in a ring array, and the radius of the circle in which the ring is distributed is larger than the circle in which the second moving teeth are located.The cover plate 32 is provided with a feed inlet 321, which is located at the center of the cover plate 32. The feed inlet 321 extends upward and connects to the feed hopper 36. The feed hopper 36 is in the shape of an inverted frustum cone. The granular material of iron oxide raw material is poured into the feed hopper 36 and enters the crushing chamber through the feed inlet 321. When the moving disc 33 rotates, it drives the first moving tooth 331 and the second moving tooth 332 to rotate. Since the first moving tooth 331 corresponds to the first fixed tooth 341 and the second moving tooth 332 corresponds to the second fixed tooth 342, the particles are crushed by impact and collision with the moving and fixed teeth. In the particle crushing process, the shell 31 is also equipped with a filter screen 311. The filter screen 311 is annular and surrounds the moving disk 33. The filter screen 311 is provided with filter holes, and the diameter of the filter holes is set as needed. The lower side of the shell 31 is provided with a discharge port 312. After being crushed by the moving and fixed teeth, the powder passes through the filter screen 311 and is discharged from the shell 31 through the discharge port 312. The second working box 2 is provided with a second collection bucket 6 that communicates with the discharge port 312. The second collection bucket 6 is located directly below the discharge port 312, and the discharged powder enters the second collection bucket 6 for collection.
[0029] like Figure 1 , Figure 2 and Figure 3As shown, the second dust removal assembly 5 includes a second dust removal cylinder 51 and a second outlet pipe 52. The upper end of the second dust removal cylinder 51 is a cylindrical cylinder and the lower end is a conical cylinder. The second dust removal cylinder 51 is connected to the discharge port 312 through the second inlet pipe 53. The connection between the second inlet pipe 53 and the second dust removal cylinder 51 is located on the side wall of the upper part of the second dust removal cylinder 51 and is connected to the second dust removal cylinder 51 in the tangential direction. The second outlet pipe 52 is an inverted L-shaped pipe. The lower end of the second outlet pipe 52 extends into the second dust removal cylinder 51 and the lower end of the second outlet pipe 52 is lower than the second inlet pipe 53. In this embodiment, the second dust removal assembly 5 adopts an existing cyclone dust collector, so that the airflow enters the second dust removal cylinder 51 and is discharged from the second outlet pipe 52 after being removed by the cyclone dust collector. The discharge port at the lower end of the second dust removal cylinder 51 is connected to the first collection bucket 7, and the collected particles enter the first collection bucket 7. The first dust removal assembly 4 includes a first dust removal fan 41, a first dust removal cylinder 42, and filter bags 43. The first dust removal fan 41 is an existing centrifugal fan, with its air inlet located at the center of the fan. The air inlet of the first dust removal fan 41 is connected to the first dust removal cylinder 42. The filter bags 43 are housed inside the first dust removal cylinder 42 and are existing cylindrical polypropylene filter bags. The filtration accuracy is selected as needed. A frame is provided inside the filter bags 43 to support them. The first dust removal cylinder 42 is connected to a second outlet pipe 52. The air discharged from the second dust removal cylinder 51... The airflow enters the first dust collector 42 through the second outlet pipe 52. After being filtered by the filter bag 43, the dust remains on the outer wall of the filter bag 43. The airflow enters the first dust collector fan 41 after passing through the filter bag 43. The first dust collector fan 41 is connected to the first outlet pipe 411, and the airflow is discharged from the first outlet pipe 411. The discharge port at the lower end of the first dust collector 42 is connected to the first collection bucket 7. The discharge port is equipped with a discharge valve, which is an existing butterfly valve. During discharge, the dust on the outer wall of the filter bag 43 is removed by manual tapping, and the dust particles enter the first collection bucket 7.
[0030] like Figure 1 , Figure 2 and Figure 3 As shown, the first working box 1 is provided with a first partition plate 11 and a second partition plate 12. The first partition plate 11 and the second partition plate 12 are arranged vertically and alternately. The first partition plate 11 and the second partition plate 12 divide the first working box 1 into a first working chamber 101, a second working chamber 102 and a third working chamber 103. The first dust removal fan 41 is located in the first working chamber 101, the first dust removal cylinder 42 is located in the second working chamber 102, the drive motor 353 is located in the third working chamber 103, and the first collection bucket 7 is also located in the third working chamber 103. The division of the first working box 1 into different areas facilitates the placement of equipment, dust prevention and sound insulation. The first working box 1 is connected to a first box door 13 corresponding to the first working chamber 101, a second box door 14 corresponding to the second working chamber 102 and a third box door 15 corresponding to the third working chamber 103, which facilitates the opening and closing of each working chamber. The second working box 2 is provided with a third box door 22.
[0031] like Figure 2 , Figure 3 and Figure 7 As shown, a dust suction ring 37 is connected to the feed hopper 36. The dust suction ring 37 is annularly arranged at the upper inlet of the feed hopper 36. The dust suction ring 37 is hollow and has multiple dust suction ports 371. The dust suction ports 371 are located on the inner wall of the dust suction ring 37. The second inlet pipe 53 is connected to the dust suction ring 37 through the second branch pipe 54. The second branch pipe 54 is equipped with a butterfly valve to control the opening and closing of the second branch pipe 54. The second branch pipe 54 is connected to the dust suction ports 371, so that a negative pressure can be formed at the dust suction ports 371 to prevent dust from scattering in the feed hopper 36. A top cover 39 is connected to the dust suction ring 37. The top cover 39 closes on the dust suction ring 37 to cover the inlet of the feed hopper 36. The housing 31 is equipped with a nozzle 38, which can be an existing Laval nozzle to increase the airflow velocity. The nozzle 38 is connected to the side wall of the housing 31 and is equipped with a butterfly valve to control the opening and closing of the nozzle 38. The nozzle 38 is connected to the first air outlet pipe 411. The airflow discharged from the first dust removal fan 41 can enter the crushing chamber of the housing 31 through the nozzle 38. The airflow sprayed from the nozzle 38 is directed toward the filter screen 311, which can prevent particles from accumulating locally on the filter screen 311, allowing the particles to circulate in the crushing chamber and improving the crushing efficiency.
[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A crushing and feeding device for the production of iron oxide pigment, characterized in that, The device includes a first working box (1), a second working box (2) connected to the first working box (1), a crushing component (3) disposed on the second working box (2), and a first dust removal component (4) and a second dust removal component (5) disposed in the first working box (1). The crushing component includes a housing (31), a cover plate (32) connected to the housing (31), a moving disc (33) disposed in the housing (31), a fixed disc (34) disposed on the cover plate (32), and a driving component (35) connected to the moving disc (33). The cover plate (32) is provided with a feed inlet (321), the housing (31) is provided with a discharge outlet (312), and the second working box (2) is provided with a second collection bucket (6) communicating with the discharge outlet (312).
2. The crushing and feeding device for iron oxide pigment production according to claim 1, characterized in that, The moving disk (33) is provided with a plurality of first moving teeth (331) and a plurality of second moving teeth (332). The plurality of first moving teeth (331) are arranged in a ring array, and the plurality of second moving teeth (332) are arranged in a ring array. The fixed disk (34) is provided with a first fixed tooth (341) corresponding to the first moving teeth (331) and a second fixed tooth (342) corresponding to the second moving teeth (332).
3. The crushing and feeding device for iron oxide pigment production according to claim 1, characterized in that, The second dust removal assembly (5) includes a second dust removal cylinder (51) and a second outlet pipe (52) connected to the second dust removal cylinder (51). The second dust removal cylinder (51) is connected to the discharge port (312) through a second inlet pipe (53). The first dust removal assembly (4) includes a first dust removal fan (41), a first dust removal cylinder (42) connected to the first dust removal fan (41), and a filter bag (43) disposed in the first dust removal cylinder (42). The second outlet pipe (52) is connected to the first dust removal cylinder (42).
4. The crushing and feeding device for iron oxide pigment production according to claim 3, characterized in that, The first work box (1) is provided with a first partition plate (11) and a second partition plate (12). The first partition plate (11) and the second partition plate (12) divide the first work box (1) into a first working room (101), a second working room (102) and a third working room (103). The first dust removal fan (41) is located in the first working room (101) and the first dust removal cylinder (42) is located in the second working room (102).
5. The crushing and feeding device for producing iron oxide pigment according to claim 4, characterized in that, The first dust removal component (4) and the second dust removal component (5) are both connected to the first collection bucket (7), which is located in the third working chamber (103).
6. The crushing and feeding device for iron oxide pigment production according to claim 4, characterized in that, The drive unit (35) includes a drive shaft (351), a drive belt (352) connected to the drive shaft (351), and a drive motor (353) connected to the drive belt (352), the drive motor (353) being located inside the third working chamber (103).
7. The crushing and feeding device for iron oxide pigment production according to claim 3, characterized in that, The feed inlet (321) is connected to a feed hopper (36), and the feed hopper (36) is connected to a dust suction ring (37). The second inlet pipe (53) is connected to the dust suction ring (37) through a second branch pipe (54).
8. The crushing and feeding device for iron oxide pigment production according to claim 3, characterized in that, The first dust removal fan (41) is connected to a first air outlet pipe (411), and the housing (31) is provided with a nozzle (38) that communicates with the first air outlet pipe (411).
9. The crushing and feeding device for producing iron oxide pigment according to claim 7, characterized in that, The dust collection ring (37) is connected to a top cover (39) for covering the inlet of the feed hopper (36).